1 pfp msr, 3/15/2011 particles and fields package monthly status review (msr) march 15, 2011 dave...

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1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

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Page 1: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

1PFP MSR, 3/15/2011

Particles and Fields PackageMonthly Status Review (MSR)

March 15, 2011

Dave Curtis, PFP PM

Page 2: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

2PFP MSR, 3/15/2011

SSL Contracting Status

• Provided estimated cost (in Phase E) for 5 week transition timeline

Page 3: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

3PFP MSR, 3/15/2011

Schedule Status

• EMs have made a lot of progress this month– All EM PWBs in test but ~2 (HVPS boards, in fab)– SEP, LPW, SWEA. MAG mechanical in assembly– STATIC TDC complete acoustics– SWIA/STATIC analyzers final parts out to fab this month

• EM Package I&T starts March 22 with LPW– Pushing to complete before CDR– Instrument calibrations don’t complete till after Package I&T

• Adjusted flight electronics test schedule to reflect reality of limited pool of test engineers– Prioritized testing

• No change to critical path this month– 15 weeks margin to delivery– Achieved by starting flight fab prior to EM test completion for selected

subsystems• Working to improve post-CDR schedule.

– Adjust schedule to take advantage of changes to flight software Build 1 design

• includes less diagnostic code, more code that is useable for Build 2• should get FSW off critical path, improve margin +2-3 weeks.

Page 4: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

4PFP MSR, 3/15/2011

Manpower

• RBSP-EFW instrument still not delivered – this month?– All of the people we need have transitioned 100%– Down to final thermal vac test

• Solar Probe Plus is starting to impact a few team members– Adding two new people around the time of CDR to make up for

one retirement and people split with SPP• One from RBSP, one from JDEM

• We are still under planned FTE rate– but climbing a bit– Mostly due to people splitting time between projects– Plan was based on conservative assumptions about covering

people

Page 5: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

5PFP MSR, 3/15/2011

Accomplishments

• All PWBs layed out, most loaded and in test– see below

• On schedule for start of Package integration– LPW/PFDPU 3/22– PFDPU/Spacecraft 4/5

• Most EM Mechanical parts are in fab, many delivered– MAG sensor Assembled– SEP, LPW boom, STATIC TDC, SWIA & STATIC MCP mounts in

assembly– Some part-level design work still in progress on SWIA/STATIC

• Last analyzer parts out for fab this month

– STATIC EM TOF Acoustics Test complete successfully– SEP EM attenuator started life test

• SWEA FM analyzer mechanical parts delivered to SSL for plating– Forwarded to the plating house

• More in instrument sections…

Page 6: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

6PFP MSR, 3/15/2011

Ongoing Work

• Supporting Project planning process• Supporting EMC, Payload, SDT working groups

• Completing EM board testing• Completing SWIA/STATIC EM mechanical part drawings,

getting parts fabricated• Start PF Package EM I&T, LM EM I&T• Prepare for CDR

Page 7: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

7PFP MSR, 3/15/2011

EM Status

REG1

DCB1

REG2

DCB2

IIB

SEP1

MAG1

LPW BEB

LPW DFB

LPW 1

EUV

MAG 1

STATIC

SWEAtt

SWIA

PFP

Flash FPGA***

LVPS

LVPS

DIG

Sweep

Preamp + MCP

Anode

LVPS

ACC + MCP

Anode

TDC

Preamp

DAP

SEP1

DFE

DFE

MAG HTRT

Preamptt

Anode

tt

HVPStt

PFDPU

Flash FPGA***

Flash FPGA***

Preamp

Sweep

DIG

DIG

Preamp

Required for I/F Testing at LM

In Lay-out

In Fab / Assembly

In Test

Integrated to chassis

Not Required for EM

Ready for Test

Test Completed

Ready to Integrate

Page 8: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

8PFP MSR, 3/15/2011

PFP RFA Status

Review Actions Closed %SWEA Peer 20 20 100%

Mechanical Peer 8 8 100%Analyzer Peer 11 11 100%Power Peer 0Digital Peer 4 4 100%FSW Peer 0LPW Peer 11 11 100%MAG Peer 5 5 100%

LPW Mech Peer 7 7 100%

IPDR 6 6 100%

Totals 72 72 100%

All Done!

Page 9: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

9PFP MSR, 3/15/2011

Trades, Issues

• HV801 issue still open– Two options: Amptek HV801, Micropac 66353– Amptek delivered some EM HV801s

• Have parts for EM– Current plan is to buy HV801s from LADEE NMS, who has parts

on order they no longer need– Also have an offer of some extra parts from LASP

• Working on an analysis to decide if the PFDPU mechanical design needs to be augmented to support the PWBs to avoid excessive displacements in vibe– MAG EM PWB has option for a center support, others do not– Looks like we can probably eliminate center support, analysis

about ready for review– Analysis Submitted to GSFC– Comparing analysis technique to recent flight history.

Page 10: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

10PFP MSR, 3/15/2011

Thermal Status

• Updated Thermal Model delivered– being used by LM to generate thermal environments, due ~3/18

• Provided boom deployment heater power requirement– last of the heater requirements

• Also waiting on deep dip case– Also promised by 3/18

Page 11: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

11PFP MSR, 3/15/2011

Top Risks

P-21 new

MAVEN PFP RISK MANAGEMENT Chg RANK ID Approach TITLE

55 10 15 20 25

1 P-17 Mitigate Parts Qualification

44 8 12 16 20

2 P-01 Mitigate SSL Manpower

33 8 9 12 15

3 P-20 Mitigate PFDPU Connectors

22 4 6 8 10

4 P-21 Mitigate PFP to Spacecarft ICD

11 2 3 4 5

5 P-18 Watch Magnetics Implementation

1 2 3 4 5

Criticality Approach

High

Medium

Low

LIKELIHOOD

Improved

Worsening

Unchanged

New this month

Mitigate

Watch

Accept

Research

CONSEQUENCES

L * C Trend

*

P01

P18

P20

P21

P17

*

Page 12: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

12PFP MSR, 3/15/2011

Risks List

ID Title Type P I Crit Risk Statement Impact Term Plan Approach Comments

P-01 SSL ManpowerProject

Execution3 2 M

Delays in RBSP leads to manpower conflicts at SSL

Schedule erosion, cost to recover

Near Term

Hire new people to take routine tasks off key personnel

Mitigate Review in March 2010Add extra Power Converter person 1/2010Add extra ME 2/2010Add extra QA 8/2010Add extra Tech & Test Engineer 1/2011Tap into campus technician pool 2/2011

P-07Delayed LPW

Boom Deployment

Mission Performance

1 3 L

Waiting till after MOI to deploy LPW booms results in them sitting undeployed for over a year, increasing the risk of deployment failure

Potential severe degradation of LPW measurement

Far Term

Investigate if LPW booms can be deployed early

Research Early deployment of LPW booms reduces this risk. Actual risk of failure is very low. Risk that we may be asked to do an expensive verification is moderate

P-14 HV801 ProblemProject

Execution1 3 L

If HV801 not available a redesign would be required to use alternate (larger) parts

Schedule, Mass Near Term

Watch what programs ahead of MAVEN do; look into alternate parts

Mitigate Micropak alternate part in test. EM parts found, FM parts identified

P-17Parts

QualificationProject

Execution3 3 M

If parts fail qualification then system would have to be redesigned for alternate (which may also have to be qualified and may have lower performance)

Schedule, Cost, Performance

Near Term

Start parts qualification as soon as possible (but delayed to FY11 for funding)

Mitigate First round of parts radiation testing started. SEL test results look good

P-18Magnetics

ImplementationMission

Performance1 4 L

If unanticipated magnetics issues are found on observatory late (or not found at all) then MAG instrument performance could be degraded

Magnetics [MRD84]

Mid Term

Magnetics Working Group to monitor implementation (materials lists, etc)

Watch

P-19Electrostatics

ImplementationMission

Performance1 4 L

If unanticipated electrostatic issues are found on observatory late (or not found at all) then LPW, SWEA, SWIAm, instrument performance could eb degraded

Electrostatics [MRD 83]

Mid Term

Magnetics Working Group to monitor implementation (materials lists, etc)

Watch

P-20PFDPU

ConnectorsProject

Execution3 2 M

If fragile flight PFDPU connectors damaged then PFDPU schedule will be delayed by rework

Schedule Mid Term

Look for ways to protect pins - connector savers? Working on a plan

Mitigate

P-21PFP to

Spacecarft ICDProject

Execution2 3 L

If the instrument FSW interpretation of the ICD does not match the Spacecraft interpretation then the instrument will not work at integration, requiring a PROM change to fix (and PFDPU requal)

Schedule Far Term

Work with LM on clarifying the ICD.

Mitigate

Page 13: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

13PFP MSR, 3/15/2011

PFP Mass

• Small change to MAG sensor and EUV harness CBE this month

• Submitted CCR262 to reallocate NTE amongst PFP– See ‘New NTE column)

Instrument QuantityCBE Each

[kg]CBE

Total [kg] Cont. (%)Total [kg] (CBE+cnt)

New NTE [kg]

Particles and Fields 23.74 15% 27.19 27.19LPW Total 6.18 23% 7.62 7.09

LPW Booms 2 5.150 28% 6.580 5.909EUV Assembly 1 1.030 1% 1.040 1.182

STATIC Total 2.87 11% 3.19 3.29SWEA Total 1.82 6% 1.94 2.09SWIA Total 2.59 1% 2.62 2.97SEP Total 1.27 20% 1.52 1.45MAG Total 0.84 -7% 0.78 0.96PFDPU Total 5.89 -1% 5.85 6.77PF Intra-Instrument Harness Total 2.29 61% 3.67 2.56

Page 14: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

14PFP MSR, 3/15/2011

Mass Tracking Chart

PFP Mass Trend

10.00

15.00

20.00

25.00

30.00

35.00

10/1/2009 12/1/2009 1/31/2010 4/2/2010 6/2/2010 8/2/2010 10/2/2010 12/2/2010 2/1/2011

Date

kg

10%

15%

20%

25%

30%

35%

Mass CBE, kg

Mass NTE, kg

Mass Margin %

Page 15: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

15PFP MSR, 3/15/2011

PFP Power

• Small increase in EUV heater power• Small decrease in LPW operational power.

Instrument CBE [W] Cont. (%) NTE [W] CBE [W] Cont. (%) NTE[W] CBE [W] Cont. (%) NTE[W]Particles and Fields

Off (heater only) 0.00 0.00 18.56 9% 20.31 18.56 9% 20.31Standby 9.30 35% 12.52 15.35 8% 16.62 24.65 18% 29.14Nominal 18.02 24% 22.29 17.32 12% 19.34 35.34 18% 41.63

Peak 30.92 20% 37.01 101.34 14% 115.70 132.26 15% 152.71Orbit Average 18.12 24% 22.39 17.32 12% 19.34 35.44 18% 41.73

Orbit Average:LPW 3.71 48% 5.49 0.00 0% 0.00 3.71 48% 5.49EUV 0.16 15% 0.18 2.30 -10% 2.07 2.46 -8% 2.25STATIC 4.39 19% 5.21 1.91 15% 2.20 6.30 18% 7.41SWEA 1.07 15% 1.24 2.95 15% 3.39 4.02 15% 4.63SWIA 2.05 22% 2.50 3.08 15% 3.54 5.13 18% 6.04SEP 2.60 -14% 2.24 5.48 15% 6.30 8.08 6% 8.54MAG 2.36 21% 2.84 1.60 15% 1.84 3.96 18% 4.68PFDPU 1.78 51% 2.69 0.00 0% 0.00 1.78 51% 2.69

Operational Heater Total

Page 16: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

16PFP MSR, 3/15/2011

PFP Power Trend

PFP Power Trend

0.00

5.00

10.00

15.00

20.00

25.00

30.00

35.00

40.00

45.00

10/1/2009 12/1/2009 1/31/2010 4/2/2010 6/2/2010 8/2/2010 10/2/2010 12/2/2010 2/1/2011

Date

W

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

Power CBE, W

Power NTE, W

Power Margin %

Page 17: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

17PFP MSR, 3/15/2011

PFP Data Rate

• Per 2009-6-9 allocations from Bruce

Rate [bps]Particles and FieldsLPW/EUV 717.0STATIC 2000.0SWEA 600.0SWIA 604.0SEP 160.0MAG 660.0PFDPU 30.0

Total 4771.0

Instrument

Page 18: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

18PFP MSR, 3/15/2011

Requirements Verification Status

• Submitted a CCR (265) to update PFP Functional Requirements (Level 3)– some old requirements need updating

• Once updated, will start mapping into Verification matrix• Need DOORS verification output for ICD and ERD to

include in the matrix– ERD and ICD still evolving– When do we snapshot these?

• Boot software verification has started– against software level 5 requirements, which link back to FRD

and ICD.• STATIC TOF EM Acoustics test complete

– Waiting on analysis of foils– Will repeat on full EM and FM

Page 19: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

19PFP MSR, 3/15/2011

MAVEN Magnetometer Status

March 2011

Connerney, Sheppard, Schnurr, Oliversen, Espley, etc.

Page 20: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

20PFP MSR, 3/15/2011

GSFC/MAG - Accomplishments Last Month

• EM sensor assembly and pigtail completed.

• GSE sensor harness fabrication complete.

• Hypertronics connectors received; breakout PWBs assembled.

• Draft MAG Flight Software Requirements Specification (for PFDPU).

• Completed parts stress analysis for MAD board and ACHE board

( MIS MAVEN-MAG-ANYS-0020, MAVEN-MAG-ANYS-0018)

• EM magnetometer analog/digital (MAD) board assembly completed.

• EM Magnetometer board tuned w/nominal scale factors and in test.

• Completed Parts Control Board meeting (March 2, 2011), parts list

dispositioned (XX parts of XXX total) pending meeting minutes.

• Initiated radiation testing plans for lot of MIL spec CD4066 quad

bilateral switches.

• Completed rev 0 Aeroflex FPGA design; ready to burn.

Page 21: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

21PFP MSR, 3/15/2011

GSFC/MAG - Accomplishments Last Month(s)

EM Sensor Assembly

A/C HeaterElectronics (ACHE) Board

MAG Analog and Digital (MAD) Board

Page 22: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

22PFP MSR, 3/15/2011

GSFC/MAG Near Term Plans & Open Issues

• Complete MAG software requirements draft and iterate w/UCB.• Bench test EM MAD board with FPGA logic installed, UCB

simulator.• Initial MAG Test Site tests to determine MAD board scale factor

resistors. • Temperature cycle MAD board and thermal stability tests.• Continue winding FM sensor ring cores, feedback/sense bobbins,

per technician availability; fabricate sensor assembly terminal boards.

• Draft worst case analysis of MAD board.• Schedule Peer Review (tentative: May 5, 2011 @ GSFC).• Workload: RBSP box level thermal vac @ APL, Juno system

thermal vac @ LM

Page 23: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

23PFP MSR, 3/15/2011

MAVEN PFP SWIA Status

March 2011

Jasper Halekas, SWIA Lead

Page 24: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

24PFP MSR, 3/15/2011

SWIA Progress

• Electrical Progress– Anode board tested– Digital board tested– Preamp/MCP loaded on preamp half

• Testing started, testing with digital next week– LVPS mostly loaded, starting test– Sweep PWB fabricated, being loaded– Sweep and MCP HV waiting for shield walls, cores

• Mechanical Progress– E-Box parts out for fabrication– Analyzer design finished, parts drawings in progress, final review

before sending out for fabrication next week– Attenuator motor design nearing completion– MCP MGSE and MCP clamp stack fabricated and assembled– Manipulator MGSE fixture design in progress (for EM Cal)

• Detector Progress– MCP testing starting as soon as Hypertronics connectors arrive

(scheduled March 14th ship, overnight delivery)

Page 25: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

25PFP MSR, 3/15/2011

SWIA Issues

• Staffing/Schedule– Up to full speed on staffing– Trying to make up delays due to RBSP ME conflict and limited

technician time– Currently planning to integrate and test electronics with PFDPU

before testing with analyzer to mitigate schedule delay

Page 26: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

26PFP MSR, 3/15/2011

SWIA Hardware

MCP Test MGSEFixture

Anode board w/ MCP Clamp Stack(channel plate notloaded, 5” diameter)

Page 27: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

27PFP MSR, 3/15/2011

MAVEN PFP SWEA Status

March 2011

Dave Mitchell, SWEA Lead

Page 28: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

28PFP MSR, 3/15/2011

SWEA Status, EM - CESR

• Mechanical (FM)– All mechanical parts fabricated and controlled

– Hemispheres and top cap sent to Switzerland for Cu2S coating

– All sensor external parts at SSL for black nickel coating

• Electrical (EM)– Board assembly started – completion by mid-April

Amplifier board

SWEA EM disassembled to change STEREO parts for MAVEN parts

Page 29: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

29PFP MSR, 3/15/2011

SWEA Status, EM - SSL

• Mechanical– Pedestal fabrication and test fitting

complete, ready to assemble when boards available.

– Rest of SSL EM refurbished and tested.

– Purge port to be clocked 25o on FM (no impact to EM or to CESR design)

• LVPC– Fab complete, Tested.

• Digital– Fab complete, Tested.

• SSL EM Ready to assemble

SWEA Digital

Old Position

New Position

Purge Port Redesign

Page 30: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

30PFP MSR, 3/15/2011

MAVEN PFP STATIC Status

March 2011

Jim McFadden, STATIC Lead

Page 31: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

31PFP MSR, 3/15/2011

STATIC Accomplishments

• Carbon foils mounted in TOF units survive acoustic test • Carbon foils floated successfully from mica slides - improves yield• Implemented automated software for analysis of carbon foil defects• Completed design for carbon mounting fixtures – design prevents small

bits of carbon foil from attaching to the bottom of frame during mounting• EM Digital board FPGA program loaded – ready for digital board test• EM TDC board loaded (see photo) • EM preamp simulated with Spice to determine component value

changes needed to reduce gain.• EM Anode, Preamp and TDC boards in test• EM LVPS loaded – ready for test• Mechanical electronics box fabricated/assembled (see photos)• 3 TOF units assembled (see photos) and acoustic tests performed• Clean-room (320) in service – used during TOF analyzer assembly• Helmholtz coil material purchased for fabrication template• 3-axis manipulator for calibration being tested and tuned

Page 32: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

32PFP MSR, 3/15/2011

STATIC EM TDC

Page 33: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

33PFP MSR, 3/15/2011

STATIC TOF Assembly for Acoustics

Page 34: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

34PFP MSR, 3/15/2011

STATIC Anode Assembly for Acoustics

Page 35: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

35PFP MSR, 3/15/2011

STATIC EM Assembly for Acoustics

Page 36: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

36PFP MSR, 3/15/2011

STATIC Open Issues

• Carbon foil frames need to be remounted in TOF units for vibration test.• Mounting fixtures for handling flight carbon foil frames need to be

fabricated before additional EM carbon foils are loaded• Preamp part changes needed to reduce the gain for optimal dynamic

range• EM HV Sweep partially loaded – waiting on shield boards (in fab)• EM 15kV-MCP board partly loaded - waiting on MCP “stack stick”

multiplier to return from paryline coating• Waiting on second EM preamp with component changes to optimize

gain (improve dynamic range)• Analyzer and mechanical attenuator still in development• Manipulator fixtures for calibration in development• Some test harnesses and test cables still on order• New calibration chamber ordered – delivery late May• Additional equipment for clean-room 320 ordered (cabinets, tables, etc) • Clean-room portable sink in development

Page 37: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

37PFP MSR, 3/15/2011

MAVEN PFP SEP Status

March, 2011

Davin Larson, SEP Lead

Page 38: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

38PFP MSR, 3/15/2011

SEP Accomplishments2011-03-09

• Mechanical attenuator tests started. – First testing using GSE (MISG) – GSE working – but has occasional dropouts (see below).– Initial assembly had micro-switch mis-aligned which resulted in failure on first overnight test

because attenuator got caught in a position with both switches open.– Micro-switches re-aligned, ready for retest.– Resolved questions about plunger force.– Performed 24 hour (1000 cycle) test in air. Successfully completed 972/1000 cycles. Failure

determined due to loss of TCP/IP connection of MISG – not due to ETU.– Actuator duration vs voltage test in air performed.– First life cycle test in vacuum was incomplete due to MISG disconnects. (~2000 cycles were

completed)– Second life cycle test started on 03/09

• ETU Silicon detectors are diced and tested. However delivery is overdue (Craig Tindall has been sick). Flight detectors are a few weeks away.

• DAP board– Stuffed with parts (2 channels only) All parts now installed. – Actel programing delivered, burned and inserted.– Testing underway:

• Discovered that test pulsers is NOT operating properly due to change from 5V actel to 3.5V actel.• Minor x2 error in pulser frequency discrepancy in FPGA (could just change the documentation)

• All Mechanical parts have arrived. (Baffles finally arrived)• DFE light tight Test box/cable in assembly (rework actually)

Page 39: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

39PFP MSR, 3/15/2011

SEP EM Attenuator Testing

ETU#1 Attenuator actuation time(Total resistance = 22+22+4.8 Ohms)

0

100

200

300

400

500

600

700

800

900

20 25 30 35 40

Bus voltage (V) (~10x Vsma)

Str

oke

Du

rati

on

(m

s)

OPEN (after)

CLOSE (after)

Open (Before)

Close (Before)

Page 40: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

40PFP MSR, 3/15/2011

SEP Open issues

• Detectors still needed• Test pulser circuitry needs modification• One channel DAC threshold level not working properly –

still under investigation

Page 41: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

41PFP MSR, 3/15/2011

MAVEN PFP DCB, Power Converter & GSE Status

March 2011

Dorothy Gordon

Timothy Quinn

Peter Berg

Chris Tiu

Page 42: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

42PFP MSR, 3/15/2011

DCB Status (1)

DCB ETU Testing• FLASH Memory Verified

o Both CPU Mode and DMA Mode testedo Bad Blocks for both DCB-ETU #1 FLASH devices logged

• Test Environment Refinedo Simulation and Realtime testing software project consolidated

o Shared source code environment used by ModelSim (FPGA Simulator) and DCB-Monitor (DCBMON) (used for bench-testing and system diagnostics)

o Subsystem tests have been integrated into DCBMONo DCB ETU integrated with the MISG in Instrument Simulator

modeo Instrument commands verified for all 7 interfaceso Next step: Instrument message data reception verification

Page 43: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

43PFP MSR, 3/15/2011

DCB Status (2)

DCB ETU Buildo Parts kitted for the second DCB ETU and associated FLASH

Daughter boardo Boards are currently being loaded at Digicom

DCB FPGAo Design of the major FPGA subsystems is completedo Started timing analysis in preparation for Flight FPGA porto Simulation continues in conjunction with target diagnostic

development and verification.

Page 44: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

44PFP MSR, 3/15/2011

DCB Test Setups

DCB running GSEOS & FSW Boot Code

(MISG appears next to GSEOS laptop)

DCB running DCB-MON

Serial port based communication provides bench test environment

Page 45: 1 PFP MSR, 3/15/2011 Particles and Fields Package Monthly Status Review (MSR) March 15, 2011 Dave Curtis, PFP PM

45PFP MSR, 3/15/2011

GSE Software Status

• Delivered first rev of SEP GSEOS • Delivered first rev of SWEA GSEOS • Added CCSDS wrapper to SEP, SWEA,

SWIA messages– Provides timestamping capability for the MISG

Message Data – Next step: STATIC wrapper development

• Provided support for Instrument and Actuator GSEOS

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46PFP MSR, 3/15/2011

Power Converter Status (1)

• REG board – Currently under test – The 28 V, the 3.3V, the 1.5V, the 5.0V, the  ±5V are

working and synchronized – The input start-up starts up and the board runs itself after

start up

• In preparation for the upcoming LPW Interface test– The following subsystems need to be verified

• LPW current monitor• Housekeeping addressing• LPW ON commanding

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47PFP MSR, 3/15/2011

Power Converter Status (2)

REG ETU under test

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Power Converter Status (3)

• IIB board– IIB ETU has been assembled and all magnetics wound– Board is in test, starting with the LPW sections first

– Secondary side of LPW converters powered-on but will require some transformer turns adjustments to tune output voltages

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49PFP MSR, 3/15/2011

Concerns

• S/C Interface late changes– DCB FPGA modifications required to coordinate

with S/C ICD anticipated changes and clarifications

• Schedule is tight– Much testing/analysis remains as we approach

CDR

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50PFP MSR, 3/15/2011

MAVEN PFP Flight Software Status

March 1 2011

Peter Harvey

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Boot Status

Interface Documents, Meetings Reviewed updated Spacecraft ICD specification 2/9/2011 S/C requirement to Safe after 3 missed TU’s being removed. Reviewed “PDR ICD Requirements for CLFP” ; NB: infinite-reset loop

IV&V No IV&V changes to Boot requirements this period

FSW Development Added “SafeMe” command to Boot (LM’s request) Boot v1.0 complete

Test Status Boot FSW Test Nearing Completion All Boot Packets are Displayed in RealTime, Hot Buttons installed Had to program EEPROM 1 byte at a time Awaited Confirmation that heritage Python functions will be available Retested with DCB FPGA update revision 06 CMD Rate Test Failed due to “Interface Confusion” in GSE

GSEOS Status: Generally functional though issues internal error messages, and crashes periodically Draft support functions (log, wait) delivered at end of period Needs APID 11 (Memory Loads) Needs Zone Alerts (for compatibility) Limit checking error messages (uses raw values, not converted)

• Dates coming up August - PROM Burn

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52PFP MSR, 3/15/2011

Boot Status

NB: PFDPU is off at this moment causing GSE “sync mark” comments

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53PFP MSR, 3/15/2011

Operational Status

Interface Documents, Meetings Reviewed updated DFB specification (v 2/10)

Alerted LASP that packet definitions do not meet S/C ICD requirement (32-bit bounds) Drafted detailed driver outline. Reviewed with LASP

Reviewed updated MAG specification(v.2/22) : OK Reviewed updated S/C Early Payload I&T test description

WRITELEDS format uses incorrect command code.

IV&V Revisited IV&V comments w.r.t Operational Implemented all Operational-related IV&V actions (All 32 acted upon)

FSW Development Transferred Boot FSW to Op FSW (e.g. EXEC, CMD, …, PWR) Removed Boot Restrictions (Turn On, etc) Wrote LPW, SSR (Real-Time)

Test Status LPW, SSR in simulation

• Important Dates coming up March 22 – Interface test with LPW April 5 2011 – Interface test with LM

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Metrics Chart

Milestone PDRDescription Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11Product Characteristics

Project Name MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVENLanguage C C C C C C C C C C C

Software Domain (FSW) FSW FSW FSW FSW FSW FSW FSW FSW FSW FSW FSWSLOC Expected 9180 9180 9180 9180 9180 9180 9180 9180 9180 9180 9180

SLOC To Date 0 0 771 1645 2841 2841 2841 2841 2841 3636 9089Software Progress

Major Events Planned 1 1 1 0 0 0 0 0 0 0 0Major Events Actual 1 1 1 0 0 0 0 0 0 0 0

Progress Points Planned 1 1 1 1 1 1 1 1 1 1 1Progress Points Actual 0 1 0 1 1 1 1 1 1 1 1

Effort-Software Planned 90% 90% 90% 90% 90% 90% 90% 90% 90% 90% 90%Effort-Software Actual 0% 0% 24% 45% 51% 7% 7% 6% 7% 64% 63%

Risks (Low) 0 3 4 4 4 4 4 4 4 3 3Risks (Med) 0 0 0 0 0 0 0 0 0 1 1Risks (High) 0 0 0 0 0 0 0 0 0 0 0

Project PlanningCost/Schedule Revs Planned 0 0 1 0 0 0 0 0 0 0 0

Cost/Schedule Revs Actual 1 0 1 0 0 0 0 0 0 0 0Effort-Management Planned 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10%

Effort-Management Actual 24% 79% 37% 10% 5% 10% 7% 9% 8% 6% 5%Software Functionality

Requirements Planned 8.1 16.2 24.3 32.4 40.5 55.75 71 86.25 97.0Requirements Actual 0 0 19 28 51 51 51 51 57 61 142

Software QualityFSW Defect Count 0 0 0 0 0 0 0 0 0 0 0

non-FSW Defect Count 0 0 0 0 0 0 0 0 0 0 0Inspections Planned 0 0 0 0 0 0 1 0 0 1 0

Inspections Actual 0 0 0 0 0 0 0 0 0 0 0Effort-Quality Planned 0 0 0 0 0 0 0.2 0 0 0.2 0

Effort-Quality Actual 0 0 0 0 0 0 0 0 0 0 0Configuration Management

VDD Reviews Planned 0 0 0 0 0 0 1 0 0 1 0VDD Reviews Actual 0 0 0 0 0 0 0 0 0 0 0

CM Meetings Planned 0 0 0 0 0 0 0 0 0 0 0CM Meetings Actual 0 0 0 0 0 0 0 0 0 0 0

Requirements ManagementRequirements Changes 0 0 2 0 1 0 12 0 31 17 52

Effort-Engineering 24% 0% 3% 0% 0% 3% 5% 12% 29% 17% 5%

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Margin Chart

Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11DCB

Spec A D E E E E F G H I IPROM SIZE 32 32 32 32 32 32 32 32 32 32 32

EEPROM SIZE 256 256 256 256 256 256 256 256 256 256 256FLASH TABLES 512 512 512 512 512 512 512 512 512 512 512

RAM SIZE 3072 3072 3072 3072 3072 3072 3072 3072 3072 3072 3072CPU Cycles/sec 16777216 16777216 16777216 16777216 16777216 16777216 16777216 16777216 16777216 16777216 16777216CPU Cycles/int 65536 65536 65536 65536 65536 65536 65536 65536 65536 65536 65536

CMD UART bps 57600 57600 57600 57600 57600 57600 57600 57600 57600 57600 57600TM UART bps 57600 57600 57600 57600 57600 57600 57600 57600 57600 57600 57600

FSWVERSION 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.0 1.0

PROM (BOOT) 0.00 0.00 0.00 4.44 7.46 7.46 7.46 7.46 7.46 8.61 12.61EEPROM (OPx2) 0.00 0.00 0.00 0.03 0.03 0.03 0.03 0.03 0.03 0.03 25.21

FLASH 0.00 0.00 0.00 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03RAM 0.00 0.00 0.00 6.59 14.80 14.80 14.80 14.80 14.80 14.80 14.80

CPU Cycles/4s 6710886 6710886 6710886 6710886 6710886 6710886 6710886 6710886 6710886 6710886 6710886CPU Cycles/Int 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550

CMD UART% 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000TLM UART% 27000 27000 27000 27000 27000 27000 27000 27000 27000 27000 27000

MARGINS 50% 50% 50% 49% 48% 48% 47% 46% 45% 44% 43%PROM (BOOT) 620% 329% 329% 329% 329% 329% 272% 154%

EEPROM (OPx2) 819100% 819100% 819100% 819100% 819100% 819100% 819100% 915%FLASH 1638300% 1638300% 1638300% 1638300% 1638300% 1638300% 1638300% 1638300%

RAM 46517% 20656% 20656% 20656% 20656% 20656% 20656% 20656%CPU Cycles/4s 150% 150% 150% 150% 150% 150% 150% 150% 150% 150% 150%CPU Cycles/Int 901% 901% 901% 901% 901% 901% 901% 901% 901% 901% 901%

CMD UART% 5660% 5660% 5660% 5660% 5660% 5660% 5660% 5660% 5660% 5660% 5660%TLM UART% 113% 113% 113% 113% 113% 113% 113% 113% 113% 113% 113%

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Fever Chart

1. FSW Requirements changes in the works2. Telemetry Specification changes in the works3. DCB ETU board currently in checkout4. DCB GSE not yet developed

LegendGreat. Ahead of ScheduleConcern about somethingProblems!

BOOT Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11RequirementsSpecificationsSoftware DevelopmentTesting

OPERATIONAL Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Nov-10 Jan-11 Feb-11RequirementsSpecificationsSoftware DevelopmentTesting

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FSW QA

• Held a telecon with NASA QA to address differences between NASA Software Assurance Plan and SSL Software Development Plan.– Resulted in a rev to the SAP– Still have a few questions about interpretation, but we are close.

• Waiting word from Project on how to deal with 7150.2 CMMI issue.