1 pfp msr, 11/15/2011 particles and fields package monthly status review (msr) november 15, 2011...
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1PFP MSR, 11/15/2011
Particles and Fields PackageMonthly Status Review (MSR)
November 15, 2011
Dave Curtis, PFP PM
2PFP MSR, 11/15/2011
Schedule Status
• STATIC, SWIA on critical path– 9.6 weeks margin to delivery to LM– Critical Path runs through electronics fab & test– Boards are starting to come out of PWB fab, getting ready to start
loading at JPL (who is quoting better delivery times than other subcontractors)
• Holding PFP package integration date for now– April 2012– SWIA/STATIC calibration will not be complete at that time, get
completed after package I&T (which hurts delivery margin)– Note that STATIC takes the longest to qualify. If STATIC schedule
deteriorates we could consider delivering that separately; the rest of the package has 12 weeks of margin
• Changed FSW Build 3 delivery from just before to just after PFP Environments– Gives more time to include any changes/fixes required based on
package level testing
3PFP MSR, 11/15/2011
Accomplishments
• EM progress:– All EM testing complete except:
• STATIC calibrations• REG #2 testing
• FM Electronic Progress:– 17 PFP flight PWB fabricated, 7 loaded and in test
• MAG MAD & ACHE boards, SWEA IRAP boards in test– 9 boards in PWB fabrication– 3 boards through review and in final adjustments before fab– 3 boards still in final layout
• REG, STATIC LVPS, STATIC ACC/MCP
• FM Mechanical– LPW, SEP, MAG, SWEA, SWIA, STATIC mechanical parts all out to fab
• Most parts received and in assembly– PFDPU getting out to fab now
• Flight harness fabrication started, fit-checked on Spacecraft mock-up
• More in instrument sections…
4PFP MSR, 11/15/2011
PFP Harness Fit Check
• PFP Flight harnesses fit-checked on the LM harness mock-up 2011-11-08
5PFP MSR, 11/15/2011
Ongoing Work
• Supporting Project planning process• Supporting EMC, Payload, SIT working groups
• Get last of FM PWBs out to fab• Get FM PWBs loaded• Get board level thermal and PSA complete
6PFP MSR, 11/15/2011
PFP RFA Status
SUBSYSTEM Actions Submitted %Submit Closed % Closed
PFP/SSL peer 20 20 100% 18 90%
MAG/GSFC peer 0 n/a n/a n/a n/a
LPW/LASP peer 13 13 100% 13 100%
SWEA peer 2 2 100% 2 100%
SSL CDR 10 9 90% 8 80%
Totals 45 44 98% 41 91%
7PFP MSR, 11/15/2011
Trades, Issues
• Working on an analysis to decide if the PFDPU mechanical design needs to be augmented to support the PWBs to avoid excessive displacements in vibe– Reached agreement on solution (DFB stiffener characteristics)– Adds mass to PFDPU to enhance stiffness of chassis.– CLOSED
• PFDPU Thermal conduction to deck– Current design does not meet ICD– Modifying deck mounting to increase conductivity– Open issue with Deck Temp at start of cruise
• 40C, at top of AFT for PFDPU
8PFP MSR, 11/15/2011
Thermal Status
• Working on board level thermal analyses– Board analysis model in place and providing results and
feedback into layouts– Some thermal data and final layouts from a few board leads still
outstanding– Submit current status, minus a few boards?
• Working on updated instrument thermal models for submission in December
• Held a review of PFP Instrument-level Thermal Balance plans with Project participation– MAG, SEP, SWEA, and STATIC will get instrument-level thermal
balance tests– PFDPU, LPW booms, EUV, and SWIA will not
9PFP MSR, 11/15/2011
Top Risks
LPW Sensor Coating concern new
Parts qual almost complete; retire next month?
MAVEN PFP RISK MANAGEMENT Chg RANK ID Approach TITLE
55 10 15 20 25
1 P-25 Mitigate LPW Sensor Coating
44 8 12 16 20
2 P-17 Mitigate Parts Qualification
33 8 9 12 15
3 P-22 Mitigate STATIC Delivery
22 4 6 8 10
4 P-21 Mitigate PFP to Spacecraft ICD
11 2 3 4 5
5 P-24 Mitigate PWB Coupon Rejection
1 2 3 4 5
Criticality Approach
High
Medium
Low
LIKELIHOOD
Improved
Worsening
Unchanged
New this month
Mitigate
Watch
Accept
Research
CONSEQUENCES
L * C Trend
*
P17P21
P25
P22P24
*
10PFP MSR, 11/15/2011
Risks ListID Title Type P I Crit Risk Statement Impact Term Plan Approach Comments
P-07Delayed LPW
Boom Deployment
Mission Performance
1 3 L
Waiting till after MOI to deploy LPW booms results in them sitting undeployed for over a year, increasing the risk of deployment failure
Potential severe degradation of LPW measurement
Far Term
Deploy after MOI [not possible to deploy earlier]
Watch We see no technical reason for concern, and previous delayed deployments have worked fine (though there has not been a long duartion test in vacuum)
P-17Parts
QualificationProject
Execution2 4 M
If parts fail qualification then system would have to be redesigned for alternate (which may also have to be qualified and may have lower performance)
Schedule, Cost, Performance
Near Term
Start parts qualification in prgress
Mitigate So far all parts look good. Not quite done. Most parts done, but impact of failure increasing
P-18Magnetics
ImplementationMission
Performance1 4 L
If unanticipated magnetics issues are found on observatory late (or not found at all) then MAG instrument performance could be degraded
Magnetics [MRD84]
Mid Term
Magnetics Working Group to monitor implementation (materials lists, etc)
Watch
P-19Electrostatics
ImplementationMission
Performance1 4 L
If unanticipated electrostatic issues are found on observatory late (or not found at all) then LPW, SWEA, SWIAm, instrument performance could eb degraded
Electrostatics [MRD 83]
Mid Term
Magnetics Working Group to monitor implementation (materials lists, etc)
Watch
P-21PFP to
Spacecraft ICDProject
Execution2 2 L
If the instrument FSW interpretation of the ICD does not match the Spacecraft interpretation then the instrument will not work at integration, requiring a PROM change to fix (and PFDPU requal)
Schedule Far Term
Work with LM on clarifying the ICD.
Mitigate Early Payload Test reduces risk on hardware side.Early HFS test helps reduce impact (find out before qual)Potential late change to zone alert system adds back risk
P-22 STATIC DeliveryProject
Execution2 3 L
If STATIC schedule margin continues to erode STATIC will not deliver to PFP package I&T on time
Schedule Mid Term
Delay some or all of STATIC calibrations till after package I&T if need be to hold package I&T date
Mitigate Procede with critical path fabrication tasks at risk prior to completion of EM;
P-24PWB Coupon
RejectionProject
Execution2 2 L
If PWB coupons are rejected, the PFP fabrication schedule will be delayed
Schedule Near Term
Use vendors with good track records. Proceed to PWB fabrication ASAP
Mitigate Start second round of PWBs as backup
P-25LPW Sensor
CoatingMission
Performance3 3 M
If LPW sensor coating is damaged during vibration test then LPW measurement is compromised
LPW measurments, especially electron temperature [MRD45]
Near Term
Test to see if a more representative launch environment (accoustics) damages sensor coating
Mitigate Cracking has been observed after random vibration. Imact on measurment is uncertain, but potentially significant
11PFP MSR, 11/15/2011
PFP Mass
• No change this month
InstrumentCBE
Total [kg] Cont. (%)Total [kg]
NTE% EM
Weighed% FM
WeighedParticles and Fields 25.34 8.0% 27.37 79% 4%LPW Total 6.01 18.4% 7.12 100% 0%
LPW Booms 4.982 19.0% 5.930 100% 0%EUV Assembly 1.030 15.5% 1.190 100% 0%
STATIC Total 3.12 6.2% 3.31 95% 0%SWEA Total 1.74 20.9% 2.10 76% 58%SWIA Total 2.67 11.4% 2.98 94% 0%SEP Total 1.32 11.7% 1.47 95% 0%MAG Total 0.96 1.0% 0.97 83% 0%PFDPU Total 7.24 -6.4% 6.78 72% 0%PF Intra-Instrument Harness Total 2.29 15.5% 2.64 0% 0%
12PFP MSR, 11/15/2011
Mass Tracking Chart
PFP Mass Trend
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
10/1/2009 12/31/2009
4/1/2010 7/1/2010 9/30/2010 12/30/2010
3/31/2011 6/30/2011 9/29/2011
Date
kg
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
30.0%
35.0%
Mass CBE, kg
Mass NTE, kg
Mass Margin %
13PFP MSR, 11/15/2011
PFP Power
• Measured IIB EM power converter efficiency improved efficiency slightly
• New Peak and Standby allocations per ECR203E– Reallocated power NTE between boxes– Positive margins throughout
Instrument CBE [W] Cont. (%) NTE [W] CBE [W] Cont. (%) NTE[W] CBE [W] Cont. (%) NTE[W]Particles and Fields
Off (heater only) 0.00 0.00 19.66 3% 20.31 19.66 3% 20.31Standby 10.72 9% 11.72 19.16 5% 20.18 29.88 7% 31.90Nominal 22.35 7% 23.95 16.90 5% 17.67 39.25 6% 41.62
Peak 35.76 10% 39.48 119.01 5% 125.02 154.77 6% 164.50Orbit Average 22.45 7% 24.07 16.90 4% 17.66 39.35 6% 41.73
Orbit Average:LPW 5.06 7% 5.41 0.00 0% 0.00 5.06 7% 5.41EUV 0.16 2% 0.16 2.30 4% 2.40 2.46 4% 2.56STATIC 6.03 5% 6.32 0.45 4% 0.47 6.48 5% 6.79SWEA 1.08 4% 1.12 6.13 5% 6.41 7.21 4% 7.53SWIA 2.17 4% 2.27 6.37 5% 6.66 8.54 5% 8.93SEP 3.18 4% 3.29 3.39 4% 3.54 6.57 4% 6.83MAG 3.34 4% 3.49 2.00 4% 2.09 5.34 4% 5.58PFDPU 1.44 40% 2.01 0.00 0% 0.00 1.44 40% 2.01
Operational Heater Total
14PFP MSR, 11/15/2011
PFP Power TrendPFP Power Trend
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
10/1/2009 12/31/2009
4/1/2010 7/1/2010 9/30/2010 12/30/2010
3/31/2011 6/30/2011 9/29/2011
Date
W
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
30.0%
35.0%
40.0%
45.0%
Power CBE, W
Power NTE, W
Power Margin %
15PFP MSR, 11/15/2011
PFP Data Rate
• Latest allocations per TRAS– Including pending CCR364
Rate [bps] NTE [bps]Particles and FieldsLPW/EUV 717.0 790STATIC 2000.0 2200SWEA 600.0 660SWIA 604.0 664SEP 160.0 176MAG 687.0 755PFDPU 37.0 40
Total 4805.0 5285.0
Low RateInstrument
16PFP MSR, 11/15/2011
Life Testing
• SEP Attenuator life test complete• SWEA door mechanism identical to STEREO• LPW relay life test complete• LPW deployment life test completed• SWIA, STATIC attenuator life test completed• SWIA, STATIC door mechanism functional, life test
completed
17PFP MSR, 11/15/2011
Requirements Verification Status
• Boot software Acceptance Test completed– Flows up to a few ICD and FRD requirements verified
• All life tests completed
Type # Requirements # Verified
FRD 107 2
ERD 105 0
ICD 143 1
FSW – Op 191 32.5
FSW - Boot 68 68
18PFP MSR, 11/15/2011
MAVEN PFP MAG Status
November 2011
Jack Connerney, MAG Lead
19PFP MSR, 11/15/2011
GSFC/MAG - Accomplishments Last Month
• MAG flight sensors (FM1 & FM2) thermal stress relief completed.• FM1 (Flight #1) MAD (Magnetometer Analog & Digital) circuit board
initial tuning is completed (minus FPGA).• FM2 (Flight #2) MAD circuit board initial tuning is completed; initial
scale factors determined at 22’ GSFC facility (rev02 FPGA installed).• FM1 ACHE (AC Heater Electronics) circuit board completed, on bench
in test; FM2 ACHE circuit board assembly nearing completion.• FPGA (rev 3) code in simulation and test.• First set TAYCO flight a/c heater elements scheduled for delivery in
Lab on or before 12/12/2011.• GSFC provided to LM complete drawings for sensor attachment
bracket & solid model of sensor.• Sensor bracket, sensor EMI cover (shielded), thermal blanket mold in
fabrication. • Supported ATLO TIM at LM Denver 10/25-26.• GSE (UCB emulator) development continues; display options,
instrument housekeeping telemetry conversion to EUs, etc.
20PFP MSR, 11/15/2011
MAVEN MAG FM1 ELECTRONICS (ACHE)
21PFP MSR, 11/15/2011
MAVEN MAG FM1 HARDWARE
MAVEN MAG FM1 SENSOR
FM1 ELECTRONICS (MAD) BOARD
22PFP MSR, 11/15/2011
GSFC/MAG Near Term Plans & Open Issues
• GSFC to complete a review of revised MICD when available (LM).– Attachment bracket– Position pigtail connector– Position ground wire and cable attachment(s)
• Re-run thermal model (w/3-layer thermal blanket on 0.66 m extension aka “boomlet”) prior to ACHE board completion.
• Complete fabrication of sensor mechanical pieces (thermal stand-offs, base plate, etc) and mechanical GSE for MAG test facility.
• Complete physical model(s) of sensor assembly and attachment bracket for thermal blanket shops at GSFC (sensor) and LM (boomlet).
• Design and fabrication of sensor thermal blanket.• Need commitment from Project and LM on hours of operation PFP
instrument package will receive after delivery to LM; similarly, need commitment from UCB on hours of operation MAG will receive after delivery to UCB.
23PFP MSR, 11/15/2011
MAVEN PFP SWEA Status
October 2011
Dave Mitchell, SWEA Lead
24PFP MSR, 11/15/2011
SWEA Status - IRAP
– FM calibration in progress
– Azim/Elev response for upward deflections measured.
– Azim/Elev response for downward deflections in progress.
– Energy and UV responses scheduled for Nov. 17-18.
Elevation = 0
25PFP MSR, 11/15/2011
SWEA Status - SSL
– FM Digital fab complete, coupons sent out for testing.
– Part loading instructions & board level procedures complete
– Flight design FPGA tested on EM (don’t expect any more changes prior to burning the flight part).
– FM LVPC magnetic wind & test (in progress)
– Board level procedures complete
– EM LVPC integrated and tested in vacuum
SWEA ETU
Digital board installed into pedestal
SSL pedestal (LVPS & Digital)
IRAP analyzer
IRAP front-end electronics
26PFP MSR, 11/15/2011
SWEA Issues
• Further investigation of charging anomaly
• Both SSL and IRAP EM’s exhibit the charging anomaly.
• For the SSL EM, Nuflon removed from the top cap and then the entire part was plated with gold. Tests were repeated, and the same charging anomaly was observed.
• For the SSL EM, top cap, deflectors, and outer hemisphere removed.
• Testing at IRAP shows that MAVEN FM does not exhibit this behavior.
• Testing planned for STEREO flight units.
• Vacuum tests repeated.
• Lower portion of SSL EM does not exhibit the charging behavior.
• Anomaly is associated with upper part of the sensor.
27PFP MSR, 11/15/2011
MAVEN PFP SWIA Status
November 2011
Jasper Halekas, SWIA Lead
28PFP MSR, 11/15/2011
SWIA Progress
• Electrical Progress– EM noise issues solved– FM layouts in progress
• All FM layouts out to fabrication• Digital and Anode PWB fabrication complete• Coupons in analysis at GSFC• FM kitting in progress for all boards, mostly complete
• Mechanical Progress– All FM drawings complete– All FM parts in fabrication
• Calibration/Testing– EM Testing complete– New cal chamber and manipulator ready for FM testing
• Some testing with SWEA currently shaking out a few remaining issues with manipulator, but by and large, calibration setup looking good
• New ion gun in assembly, expected complete before end of the year• Plan to use EM to check out ion gun and test out manipulator scripting
for FM calibration
29PFP MSR, 11/15/2011
SWIA Issues
• EM electronics noise issue solved– Tracked down to poor ground connection between chassis and
preamp analog ground– Solved by using a shim to make good ground connection between
standoff and ground pad on EM, solved by design on FM
• Coupon testing and board loading next– Hoping these won’t be chokepoints– May be able to utilize JPL excess capacity for some of the board
loading tasks
30PFP MSR, 11/15/2011
MAVEN PFP STATIC Status
November 2011
Jim McFadden, STATIC Lead
31PFP MSR, 11/15/2011
STATIC Accomplishments
• FM carbon foil mounting begun• Sensor and EM electronics, minus LVPS, tested in vacuum• Anode, Preamp, TDC, HV Sweep, and Digital FM PCB
fabrication packages being prepared. • LVPS modified to reduce power dissipation• FM mechanical drawings completed, reviewed and
approved.• Mechanical parts being ordered for FM fabrication• Ion feedback in Z-stack MCPs observed. HV testing
procedures modified to avoid this issue.
32PFP MSR, 11/15/2011
STATIC Plans
• TDC EM2 PCB fabricated, loaded, in test• Modified LVPS needs vacuum testing with EM electronics &
sensor• Acc/MCP HVPS Board needs layout modifications for FM
PCB• High level data products generated by FPGA still need
validation• TDC ADC latch-up protection needs testing in next version
of FPGA• Ion Gun integration with new cal chamber in process.• Mechanical parts fabricated to allow testing of TOF with
increased distance between TOF and MCPs to reduce field emission - in test.
• Vacuum sensor testing continuing
33PFP MSR, 11/15/2011
STATIC Open Issues
• EM Sweep HVPS developed problems during vacuum testing, Vgrid OpAmp failed, circuit modified to prevent current surge at +28V turnon to prevent future failure.
• EM LVPS ~200 kHz noise needs testing with SWP HVPS
• Encoder failure on new manipulator –– being evaluated and fixed
34PFP MSR, 11/15/2011
MAVEN PFP SEP Status
October, 2011
Davin Larson, SEP Lead
David Glaser, SEP ME
Miles Robinson, SEP EE
35PFP MSR, 11/15/2011
SEP Status
• DFE (sensor preamps) PWB fabricated, waiting on coupon results– Will load these boards at SSL
• DAP (analog electronics in PFDPU) PWB in fab• Sensor Mechanical parts in house• Working on painting of parts
– Tricky GSFC conductive white paint, practice on EM
36PFP MSR, 11/15/2011
MAVEN PFP DCB, Power Converter & GSE Status
November 2011
Dorothy Gordon
Timothy Quinn
Peter Berg
Chris Tiu
37PFP MSR, 11/15/2011
DCB Status
• DCB and FLIGHT FPGA Daughter Boards Flight PCB Layout
Flight DCB is in fabrication – due in 11/16/11 Flight FPGA daughter board fabrication
Delayed in order to meet the board thickness (0.063”) requirement (new material ordered by the Fabrication Facility)
o DCB FPGA Rev 11 has been released, and is installed on both DCB-ETUs
DCB Diagnostics Most recent functions added to DCB Diagnostic Test Suite
(Memory Pattern and Address Tests) complete the functionality for the Flight Test Procedure
This release will programmed into the “Diagnostic Section” of the DCB Boot ROM
38PFP MSR, 11/15/2011
Power Converter Status
• REG board • REG1 board used for the ETU-PFDPU test
• will eventually be replaced by REG2• Revised Instrument Current Monitor subsystem
• installed on REG2, checkout/verification in process• Continuing optimization of the power converter efficiency
• IIB Board• Revised converter design (increased fault tolerance) tested in
the ETU PFPDU during the MAG reintegration• FM layout review completed• Thermal Review passed • Flight board is in fabrication
39PFP MSR, 11/15/2011
PFDPU & GSE Status
• Reintegrated MAG and LPW with the ETU PFDPU• MAG FPGA upgrade• LPW retest with most recent FPGA
• MISG Hardware/Firmware• Six new MISG Boards have been tested
• One to be included in the PFP-HFS• Two in use for Instrument Mode Development/Support
• GSEOS• Manipulator control subsystem in test/development • Continuing support for Flight Instrument GSE functions• Supported instrument “reintegration” (MAG and LPW)
• High Fidelity Simulator (PFP-HFS)• Most parts are in, chassis and cabling in process
40PFP MSR, 11/15/2011
MAVEN PFP Flight Software Status
November 1 2011
Peter Harvey
41PFP MSR, 11/15/2011
Boot Status
Interface Documents, Meetings None
IV&V None
FSW Development Modified APID 23 to have 24 instead of 32 mux values Rolled the version to 1.03.
Test Status (FPGA revision 11) Long Duration Stress Test, MAVEN_PF_FSW_025_LDS_110917.doc Boot Inspection Report, MAVEN_PF_FSW_024_Inspection.doc Repeated Comprehensive Performance Test, MAVEN_PF_FSW_023_CPT_111024.doc Wrote Version Descriptor, MAVEN_PF_FSW_027_VDD_V103.doc Saved all Relevant Files on the FTP site
ftp://apollo.ssl.berkeley.edu/pub/prh/MAVEN/fsw/4.1%20Boot/
• Dates coming up 11/15 – Boot FSW ATR TBD – Boot Test with Actuators TBD - PROM Burn
42PFP MSR, 11/15/2011
Operational Status
Interface Documents, Meetings Reviewed SEP specification. Will need to revise requirements
New Requirements Monitor Actuator status (2-bit version) being added to Level 5 Modifying actuator duration requirements Modifying SEP requirements Placing requirements on RTS sequences
IV&V Reviewed schedule of development for code review next year
FSW Development DCB HSK from 32 to 24 qty -> Mod to Ap23, CTM, Code Developed Solid State Recording Module (SSR) to verify DCB Flash Hardware Developed AP21 & table 9 to be able to watch SSR read/write positions Updated IO HSK to return Flash settings
Test Status/Tools Updated instrument simulator for LPW simulation
• Issues– FLASH memory & computer speed are not the same as in RBSP!– Currently, NULACCERR flag is reported by FPGA possibly indicating race condition
between FSW and FLASH. To be diagnosed next.
43PFP MSR, 11/15/2011
Test Environment
GSEOS Status:
Instrument simulation (still in work) Limit checking error messages (uses raw values, not converted)
GSEOS Python Test Scripts, Displays Need to Build Operational Test Scripts
FSW Development Platform: Configured for Boot Testing Instrument CDI Recording Added Need to Configure with Attenuator simulation for Operational Testing Need to Configure with Instrument simulation for Operational Testing
Testing Personnel: No changes
44PFP MSR, 11/15/2011
SPRs and SCRs
SPR# Start Date Title Unit Version Status1 8/18/2011 MAG-SEP Message Collision PFDPU ETU 2.00 42 9/1/2011 UDP Checksum Errors Reported GSEOS 6.0.782 43
SCR# Start Date Title Status Version
Status: Description0 Authorized1 FSW Mods in progress2 Doc Mods in progress3 Tests in progress4 Tests & Documentation Complete
45PFP MSR, 11/15/2011
Metrics Chart
Milestone CDRDescription Jan-11 Feb-11 Mar-11 Apr-11 May-11 Jun-11 Jul-11 Aug-11 Sep-11 Oct-11Product Characteristics
Project Name MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVEN MAVENLanguage C C C C C C C C C C
Software Domain (FSW) FSW FSW FSW FSW FSW FSW FSW FSW FSW FSWBOOT SLOC Expected 9180 9180 9180 4000 4000 4000 4000 4000 4000 4000
BOOT SLOC To Date 3636 3799 3939 3939 3939 3904 3920 3797 3786 3777OPER SLOC Expected 9180 9180 9180 15000 15000 15000 15000 15000 15000
OPER SLOC To Date 5290 7299 7625 7625 7625 7713 7555 8138 8296Software Progress
Major Events Planned 0 0 1 1 1 0 1 1 1 1Major Events Actual 0 0 1 6 3 0 1 0 0 0
Progress Points Planned 1 1 1 1 1 1 1 1 1 1Progress Points Actual 1 1 1 1 1 1 1 1 1 1
Effort-Software Planned 90% 90% 90% 90% 90% 90% 90% 90% 90% 90%Effort-Software Actual 64% 63% 37% 27% 0.6% 46.0% 21% 42% 50% 42%
Risks (Low) 3 3 3 2 2 2 2 2 2 2Risks (Med) 1 1 1 0 0 0 0 0 0 0Risks (High) 0 0 0 0 0 0 0 0 0 0
Project PlanningCost/Schedule Revs Planned 0 0 0 0 0 0 0 0 0 0
Cost/Schedule Revs Actual 0 0 0 0 2 0 0 0 0 1Effort-Management Planned 10% 10% 10% 10% 10% 10% 10% 10% 10% 10%
Effort-Management Actual 6% 5% 5% 3% 18.8% 3.0% 5% 0% 4% 4%Software Functionality
Requirements Planned 86.25 97.0 107.8 118.5 129.3 140.0 150.8 161.5 172.3 183.0Requirements Actual 61 142 157 157 157 157 160 160 181 184
Software QualityFSW Defect Count 0 0 2 3 4 0 20 8 1 0
non-FSW Defect Count 0 0 0 3 1 1 1 1 1 0Inspections Planned 1 0 0 0 1 1 0 0 0 1
Inspections Actual 0 0 0 0 0 0 0 0 0 0Effort-Quality Planned 0.2 0 0 0 0.2 0.2 0 0.2 0 0.2
Effort-Quality Actual 0 0 0 0 0 0 0 0.4 0 0Configuration Management
VDD Reviews Planned 1 0 0 0 1 0 0 0 0 1VDD Reviews Actual 0 0 0 0 0 0 0 0 0 1
CM Meetings Planned 0 0 0 0 0 0 0 0 0 0CM Meetings Actual 0 0 0 0 0 0 0 0 0 0
Requirements ManagementRequirements Changes 17 52 2 3 5 1 2 1 1 0
Effort-Engineering 17% 5% 9% 26% 35.2% 0.0% 8.4% 5.7% 3% 9%
46PFP MSR, 11/15/2011
Defect Chart
Boot Feb-11 Mar-11 Apr-11 May-11 Jun-11 Jul-11 Aug-11 Sep-11 Oct-11EXEC 0 0 0 1 0 1 0 0 0BKG 0 1 1 0 0 0 0 0 0CMD 0 0 0 0 0 5 0 0 0TM 0 0 1 0 0 0 0 0 0HSK 0 0 0 0 0 0 1 0 0LD 0 0 0 1 0 0 2 0 0UTIL 0 1 1 0 0 1 0 0 0IO 0 0 0 0 0 3 1 0 0PWR 0 0 0 0 0 0 0 0 0Total 0 2 3 2 0 10 4 0 0
Oper Feb-11 Mar-11 Apr-11 May-11 Jun-11 Jul-11 Aug-11 Sep-11 Oct-11EXEC 0 0 0 0 0 1 0 0 0BKG 0 0 0 0 0 0 0 0 0CMD 0 0 0 0 0 5 1 0 0TM 0 0 0 1 0 0 0 1 0HSK 0 0 0 0 0 0 0 0 0LD 0 0 0 0 0 0 2 0 0UTIL 0 0 0 0 0 1 0 0 0IO 0 0 0 0 0 3 1 0 0PWR 0 0 0 0 0 0 0 0 0SSR 0 0 0 0 0 0 0 0 0CMP 0 0 0 0 0 0 0 0 0STAT 0 0 0 0 0 0 0 0 0SEP 0 0 0 0 0 0 0 0 0SWIA 0 0 0 0 0 0 0 0 0SWEA 0 0 0 0 0 0 0 0 0LPW 0 0 0 1 0 0 0 0 0MAG 0 0 0 0 0 0 0 0 0Total 0 0 0 2 0 10 4 1 0
47PFP MSR, 11/15/2011
Safety and Mission Assurance Quarterly Status Report (QSR)
NOVEMBER 2011
Jorg Fischer, PFP SMA
48PFP MSR, 11/15/2011
SMA SUMMARY
OCTOBER 2011
SMA received FM parts from GSFC and started on FM parts kits, prepared and supported layout reviews, SOW, and PWB fabrication and assembly preparation efforts; supported ESD and calibration checks. Alert checks were performed – no new issues.We received the first flight fastener order and QA is in process of incoming and dimensional inspections.
49PFP MSR, 11/15/2011
SMA SUMMARY
SMA support of FSW reviews and inspections was provided. Operators attended NASA workmanship training classes. The QA team provided follow-up support for the MAVEN Travel Book Documentation to the EEE and Mechanical teams. QA provided an incoming inspection report sheet and updated PFR form. Also, QA attended the NASA supply chain conference held on October 18th-20th, at GFSC.
50PFP MSR, 11/15/2011
SMA SUMMARY - MAVEN FLT KITS
• FLIGHT kits for SWIA Digital, SWEA Digital, SWIA Anode, PFDPU DCB, IIB, SWEA LVPS, SWIA LVPS, SWIA Sweep, STATIC Sweep, SEP DFE, LPW Axial Boom Unit Wiring, Frangibolt SIM Wiring, and Harnesses.
51PFP MSR, 11/15/2011
SMA MONTHLY DETAILS
• October 2011 Details
52PFP MSR, 11/15/2011
SMA SUPPORT
• Layout package reviews and submittal preparation for sending to PWB vendor
• Processing of Board Fabrication Quotes and set up of Purchase Agreements to VSC
• Support of the Flight Layouts and PO’s
53PFP MSR, 11/15/2011
SMA - MAVEN PARTS
Meetings with the design engineers for parts replacements and REG Board BOM•Produced FLIGHT kits (see slide 4)•Ordered the VM1676 voltage multiplier•Kit the TDC Engineering Model•Support of weekly PW Board Status report •Received, inspected, filed actives parts from GSFC•Sent parts to GSFC, LASP, per requests.•Ordered magnetics terminals•Continued to order parts for both EM and FM boards
54PFP MSR, 11/15/2011
FSW - SOFTWARE
• Software review and inspections• Flight Software User Manual MAVEN_PF_FSW_007_SUM_BOOT• Boot Flight Software Comprehensive Performance Test
ReportMAVEN_PF_FSW_023_CPT_111024• Flight Software Code Inspection Report
MAVEN_PF_FSW_024_Inspection• Boot Flight Software Long Duration Test Report:
MAVEN_PF_FSW_025_LDS_110917• FSW Version Description Document:
MAVEN_PF_FSW_027_VDD_V103
55PFP MSR, 11/15/2011
SMA - MATERIAL PARTS CONTROL
• Weekly PCB meeting – refer to minutes.• Incoming inspections for active flight parts: - Again, Item was shipped with pink poly material- No shipping documents were provided. - Resolution: Documented and contacted vendor. Vendor
promised to sent the appropriate and required documents.
- QA provided an incoming inspection report sheet and updated PFR form
56PFP MSR, 11/15/2011
SMA - MATERIAL PARTS CONTROL
• UCB SSL SMA consulted on layout and PC board fabrication specifications and standards, PCB connector and wire modifications, and supported Read Me files, SOW, and PO specifications.
• Layout packages review and submittal to PWB vendor• RFQ processing and reviews• QA supported flight fastener order. • QA is in process of flight fastener incoming and
dimensional inspections• Support of fabrication and specification for Flight
Harnesses• EM support: Bonding of sample board into frame for
PFDPU with 9309/BN
57PFP MSR, 11/15/2011
ESD & CALIBRATION CONTROL
• ESD Control Plan– Update to RevB.– Class 0 workstation location and procedure research in
progress.
• ESD Checks and Surveys– Performed ESD checks – no issues– Internal ESD MAVEN surveys for GSFC
• Calibration Database– Revised and updated database
58PFP MSR, 11/15/2011
ALERTS
Alert Responses: No impactNA-MSFC-2011-001 QQ8-A-11-01A E4-A-11-01 SC7-P-11-02 NA-KSC-2011-004 and a materials issue (email only -no number provided)
59PFP MSR, 11/15/2011
SMA - GENERAL
• Support of Project planning, procurement, fabrication , and assembly processes.
• Other activities included the normal, ongoing participation in team and instrument meetings, parts and test discussions, documentation reviews and comments for procurements. QA provided stockroom, shipping, and parts services to MAVEN.
60PFP MSR, 11/15/2011
Issues Concerns
• Fabrication of PWB control – Selected alternative PWB vendor, for in parallel production, in case PWB coupon failure
• Fabrication and assembly of PWA. Vendor selection in progress. RFQs received, SMA site visits planned
• Material Control – Incoming Inspection Report issued