1 hcal production, qc and preparation for installation overview of the status report 21.09.04 rustem...

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1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino) The general status of module construction at IHEP The status of optics assembly at CERN and quality check with 137 Cs The PMT+HV base assembly and test Pre-installation pile-up test and survey experience in building 156 The module final assembly (cabling, CW+PMT) Modules final test with the 137 Cs source before installation Conclusions

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Page 1: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

1

HCAL production, QC and preparation for installation

Overview of the status report

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

The general status of module construction at IHEP

The status of optics assembly at CERN and quality check with 137Cs

The PMT+HV base assembly and test

Pre-installation pile-up test and survey experience in building 156

The module final assembly (cabling, CW+PMT)

Modules final test with the 137Cs source before installation

Conclusions

Page 2: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

2

HCAL production, QC and preparation for installation

The general status of module construction at IHEP

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

ISTC start

Raw spacer delivery

delay

Supportreturn

21.09.04

#45+46Arrives

21.09.04

#47+48Leaves23.09.04

Page 3: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

3

HCAL production, QC and preparation for installation

The status of optics assembly at CERN

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

Module/week

Module/10days

50% = ½ HCAL

100% = 2/2 HCAL

21.09.04

#44 pass QC test

15.09.04

Page 4: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

4

HCAL production, QC and preparation for installation

The on-line optics quality check with 137Cs

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

Module #30, PMT #7

Tile light yield in the cell

Seen:minor under-compensationalong fiber

Page 5: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

5

HCAL production, QC and preparation for installation

The module beam test @ X7 SPS

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

beam

Page 6: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

6

HCAL production, QC and preparation for installation

The pulse shape study on the beam for layers

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

-600

-550

-500

-450

-400

-350

-300

-250

-200

-150

-100

-50

0

50

-250 -225 -200 -175 -150

Layer-1

Layer-2

Layer-3

Layer-4

Layer-5

Layer-6

Electron beam 30 GeVHCAL @ 90o

1-st layer

6-th layer

COMPENSATION

CORRECTION

for 25 ns

integrating time

L-1 1,000

L-2 0,998

L-3 0,989

L-4 0,982

L-5 0,959

L-6 0,941

25 ns

Page 7: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

7

HCAL production, QC and preparation for installation

The status of optics quality check with 137Cs

26.05.04 Rustem DZHELYADIN (IHEP, Protvino)

44 modules HCAL test results

1304/1488 = 87.6%

Average = 4.7%

Tile to tile RMS within cell

Page 8: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

8

HCAL production, QC and preparation for installation

The PMT+HV base assembly and test

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

CW all delivered

Solder/test in progress

Insertion

½ HCAL mid October

2/2 HCALwaiting for PMT’s delivery

Page 9: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

9

HCAL production, QC and preparation for installation

The 137Cs, LED and HV control hardware

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

HYDRO system

2 Garage ready

2 Pump delivery 24.05.04 delivered

2 Hydro Box construction 30.09.04 in progress

2 set of control electronics

final design 1.07.04 completed

construction 1.11.04 1-st set under test @ CERN

LED/HV control

first board (160 ch.) 1.08.04 under test @ CERN

construction 1.03.05

LED drivers prototype 1.08.04 under test @ CERN

construction 1.03.05

Date of completion

Page 10: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

10

HCAL production, QC and preparation for installation

Pre-installation pile-up test and survey experience

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

Robert Kristic’s measurement:

Center Side

-1

0

1

2

3

4

5

6

7

TBTBTBTBTBTBTBTB

121115391687

Module

(mm

)

Position 1

Position 2

Position 3

Front Side

-5

-4

-3

-2

-1

0

1

2

TCBTBTBTCBTBTBTBTCB

121115391687

Module

(mm

)

Position 1

Position 2

Position 3

Page 11: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

11

HCAL production, QC and preparation for installation

Modules final test with the 137Cs source

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

Test zone in bldg.157137Cs run 4 modules

HV set for PMT

Check cable/connections

Light protection

Damage reparation

Start 10.10.04

50% 10.12.04

100% 10.03.05

Page 12: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

12

HCAL production, QC and preparation for installation

Modules final test with the 137Cs source

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

Test zone in bldg.157

Barrack available

Cables exist

PC computer required:

• 3.2 GHz P4 processor

• 1 Gb RAM memory

• ~120 Gb HDD

• 3-4 PCI slots

Tasks:

• HV/LED control

• HYDRO control

• 137CS data bank

• PMT’s data bank

Page 13: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

13

HCAL production, QC and preparation for installation

Modules final test with the 137Cs source (2/2 HCAL)

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

Test zone in bldg.156

Idea – not to move to b.157

• modules already on place

• exclude damage risk

• economy of manpower

14 working days truck+crane+crew

Required

• extend blue wall ~10m

• confirm space occupancy

• RP approval

Page 14: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

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HCAL production, QC and preparation for installation

The problems to be solved

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

Manpower for optics assembly (Romanian, Ukrainian technicians)

October-

November’04

PC-computer for final test in b.156/157, later in the pit.

Cross calibration “25 ns” LFB and LeCroy QCD’s.

?? LFB counts per 1 GeV ??

Financing from RF-I unavailable since April !!!

could postpone modules construction => April’05

Page 15: 1 HCAL production, QC and preparation for installation Overview of the status report 21.09.04 Rustem DZHELYADIN (IHEP, Protvino)  The general status

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HCAL production, QC and preparation for installation

Conclusions

21.09.04 Rustem DZHELYADIN (IHEP, Protvino)

Provided problems would be solved

• Construction completion by November’04 looks straightforward

• Optics assembly completion by Christmas

• Final module check (cabling, PMT+CW, rad.source test)

50% in December’2004

100% in March’2005

• Installation can start within new schedule timetable