1 exemplary technical report 2012.pdf

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GEOSERVEX s.c.

Zbigniew i BoleslawKrystowczyk

office:ul. KoĞciuszki 27/19A 85-079 Bydgoszcz, POLANDtel: (+4852) 345 62 50

fax: (+4852) 345 62 55e-mail: [email protected]://www.geoservex.com.pl

EU VAT ID No:PL 554-039-43-18

ENGINEERING MEASUREMENTS ENTERPRISE LTD.

TECHNICAL REPORT

RESULTS OF DEVIATION MEASUREMENTS AND

GEOMETRY OF ROTARY KILN

AT

GEOCEMENT PLANT

Period of survey: February 2012



PageRotary KilnInspection

February 2012(Hot condition)

EXEMPLARY CEMENT PLANT2

Index

1. Cover Page 1

2. Index 2

3. Written Report 3

4. Coordinating System, Symbols and Terms 7

5. Measurements Data 8

6. Axial Deviations in Horizontal Plane 9

7. Axial Deviations in Vertical Plane 10

8. Rollers Skewing in Horizontal Plane 11

9. Rollers Skewing in Vertical Plane 1210. Adjustment Program 13

11. Control Check after Adjustment in Horizontal Plane 14

12. Control Check after Adjustment in Vertical Plane 15

13. Base Plates Elevation 16

14. Skewing Corrections in Vertical Plane 17

15. Position of Supporting Rollers (up - down) 18

16. Recommendation for Future Thrust Correction 19

17. Tires ans Shell Temperatures 20

18. Tires and Rollers Diameters 21

19. Rollers Mechanical Wear 22

20. Roller Shafts Condition and Lubrication Efficiency 23

21. Tires and Girth Gear Wobbling 24

22. Girth Gear Runout 28

23. Deflection Values Changes of Roller Shaft 29

24. Drive Axial Position 3525. Thrust Roller Position 37

26. Shelltest 38

27. Mechanical Inspection 46

28. Sections Position Diagram for Kiln Shell Deviation Survey 52

29. Shell Profile - Axonometric View 53

30. Radial Diagrams of Shell Deformation 57

31. Kiln Mechanical Parameters



3

FINAL REPORT OF ROTARY KILN ALIGNMENT AND INSPECTION

AT GEOCEMENT PLANT.

I. SCOPE OF WORK:

1. Setting up the surveying bases around the kiln.2. Measurement of kiln axis deformation in horizontal and vertical plane.3. Measurements of rollers axis position, rollers skewing, inclination and

operating angles.4. Measurements of rollers profiles (mechanical wear of rollers profiles).5. Measurements of rollers shafts deflection (indication of shell crank formation).6. Measurements of thrust roller position in reference to the kiln axis.

7. Measurements of tires and shell temperatures.8. Measurements of tire migration (circumferential tire movement) and

calculation of shell ovality.9. Measurements of shell profile (circularity deviation and eccentricity of cross

sections), preparation of shell polar diagrams and shell 3D animation model.10. Measurement of tires and girth gear wobbling and run-out.11. General mechanical inspection of drive mesh, bearings and shafts condition,

lubrication efficiency, inlet and outlet sealing, thrust unit, adjustment boltsand housing.

12. Calculation of axial deviations in horizontal and vertical plane and the kilnslope.

13. Preparation of optimal version of adjustment program and schedule.14. Supervision over adjustment procedure carried out by technicians of the

Cement Plant.15. Control survey of final kiln axis position and rollers skewing after the

adjustment.16. Preparation of completed report on measurement and adjustment.17. Preparation of recommendation for future preventive maintenance actions,

routines, necessary repairs and replacements.18. Presentation and submission of the report to the Customer.19. Optional 1: Shelltest elastic shell deformation survey, shell ovality check.20. Optional 2: Measurement of kiln drive assembly geometry.

21. Optional 3: Recalculation of kiln mechanical parameters (current loads onpiers, pressure on bearings, Hertz pressures, bending stress in the shell,stress in the tires, calculation of stiffness matrix, optimization of kiln verticalaxis position considering load distribution).



4

II. SURVEY OF THE ROTARY KILN No. 1

1. All measurements have been taken by GEOSERVEX Hot Kiln Alignment Team – Bydgoszcz, Poland from February 21, 2012 to February 29, 2012.

2. After completing all measurements for the kiln, technical documentation hasbeen presented to the cement plant representatives.

3. Coordinating system:

x Piers are numbered from outlet to inlet side

x Left and right sides are orientated, looking from inlet to outlet end

x Starting point for all measurements is a reference line; shim placed onthis line is shown as shim No. 1 ( see page 7 ).

III. RESULTS OF MEASUREMENTS

1. Kiln axis, tire migration.

Kiln axis position in horizontal plane is within the tolerance and does not requireany correction at the moment, but the kiln axis in vertical plane is – 3.5 mm lowerand requires some adjustment. Measurement data is shown on page 8 and kiln axesdeviations are shown on pages 9 and 10.

Under-tire clearance values are shown on pages 8 and 10, the clearance at tiresNo. III and No. I slightly exceeds recommended value, which is 3 to 6 mm.

Kiln slope is 3.50 % and it is correct (See page 8 and 10).

2. Rollers parameters and the kiln thrust

Skewing of rollers is not high. Rollers inclination is within the tolerance only fortwo rollers ( see rollers inclination and rollers skewing correction drawings on pages12 and 17 ).

Rollers operating angles are correct for all stations ( see page 8 and 10 ).No angle exceeds the tolerance (60o00’ +/- 1o30’).

Rollers mechanical wear is quite low ( see page 22 ). Also diameters of all rollers are

not far from nominal values. The rollers low wear is a result of proper lubricationroutine.

3. Drive station

The drive system has been working with a lot of vibrations caused by impropergirth gear and pinion meshing ( the girth gear teeth are worn out ). Gear wobbling is+/- 1.4 mm and slightly exceeds the tolerance (+/- 1 mm for a brand new kiln). Gearradial run-out is +/- 2.0 mm and is acceptable at the moment.



5

4. Kiln shell

Survey of shell deviation has been taken at 30 cross sections shown on page 52.

Maximum shell eccentricity is 14 mm at section No. 1, second biggest eccentricity is11 mm at cross-section No. 25 ( The tolerance for shell eccentricity and shell localdeformations given by most kiln producers is 12 mm for the eccentricity and 15 mmfor local deformations ).

Some shell cross-sections radial deformations are quite significant and they doexceed the acceptable range, take a look at sections No. 12,13 and 14 in this report.

Tires wobbling is not high for stations No. II and III, but the tire wobbling at thefirst station exceeds the tolerance.

The kiln shell has been examined for mechanical and thermal hidden crank formationpresence. Mechanical crank formation can be examined by measuring of roller shaftdeflection change. The measurement results are shown on pages 29-34. None of roller shaft deflection exceeds the tolerance ( 0.30 mm for total deflection ).

5. Shell-test measurement

The expected maximum ovality for a kiln of this diameter would be 0,58%.Summary graph is shown on page 39.For all measured piers ovality results are quite low. The measured ovality forpier No. I was 0,30%, creep value was approximately 20 mm. For pier No. IImeasured ovality was 0,32%, creep was around 12 mm.The ovality at pier No. III was 0,22%, creep value was 20 mm. All presented ovality values are perfectly within the tolerance.For more details see pages 39 – 45.

6. Mechanical inspection (visual)

The kiln is in satisfactory mechanical condition. All rollers bearing condition isgood. Lubrication system is complete and works properly, there is proper oil film onall shafts. Rollers shaft condition is also good.Rollers housing and adjustment bolts are well maintained. Rollers and tires are ingood condition, the graphite lubrication device works properly, shimming bolts andnuts were inspected and they are complete.

The contact between tires, supporting rollers and thrust roller is acceptable.

7. Adjustment

The adjustment has been carried out in stages within three days ( February 25-272012 ). The above mentioned adjustment has been made due to the fact that thekiln axis in vertical plane required adjustment and the girth gear and pinion meshingwas improper and it was necessary to decrease vibrations appearing at the inlet sidepier. The whole adjustment has produced the desired result and the vibration levelhas been significantly reduced ( please, see page 13 for more details ).



6

IV. CONCLUSION

We have been informed about the kiln tendency for high amperage,especially during start-up, in our opinion the main reason for this was:kiln axis misalignment in vertical plane, improper girth gear and pinion meshingand also shell deformation – crank.

To prolong the life of shell and refractory lining is important to:- correct tire clearance regularly,- monitor tire creep, temperature of tire and shell,- avoid rapid heating and cooling of kiln,- check alignment of kiln every two years.

According to our measurements some geometrical parameters such as kiln axesin horizontal and vertical plane do not require any further correction,however, some actions should be performed in the future to improve the kilnoperation.

Actions to be taken in the nearest future:

- skewing correction in vertical plane and bearing thickness check ( page 17 ),- repair works on outlet seal, a lot of material drops on pier No. I,which has a bad influence on tire and rollers surface ( page 51 ),

- thrust roller position correction ( 5 mm move towards the right side of thekiln viewing from inlet side - page 37 ).

- thrust correction (only if necessary) according to our proposal described onpage 19,

- careful monitoring of under-tire clearances at all tires, the most recommendedclearance value is 3 to 6 mm.

Actions to be taken later:

- take under consideration the girth gear reversal and centering,- consider shell section replacement between cross-sections No.12 and 14,due to significantly big shell local deformations which may cause frequentlining problems.

Geoservex, Hot Kiln Alignment Team would like to thank the Plant Crew andManagement for cooperation and assistance during our visit. In case of any problemswith the kiln geometry do not hesitate to contact us.

GEOCEMENT Plant: 29th of February 2012.



P a g e

R o t a r y K i l n I n s p e c t i o n

F e b r u a r y 2 0 1 2 ( H o t c o n d i t i o n

)

E X E M P L A R Y C E M E

N T P L A N T

P i

e r

N

o .

I I

C o o r d i n a t i n g S y s t e m ,

S y m b

o l s a n d T e r m s

x y a h d y

d z

d s

a x i a l c o o r d i n a

t e s

r o l l e r s o p e r a t

i n g a n g l e

s l o p e o f a x i s

h o r i z o n t a l a x i s c o r r e c t i o n

h o r i z o n t a l c o

o r d i n a t e s

z

v e r t i c a l c o o r d

i n a t e s

v e r t i c a l a x i s c o r r e c t i o n

s k e w i n g

c o r r

e c t i o n

r e a l a x i s

a d j u s t m e n t

a x i s

r e f e r e n c e a x i s

s

u n d e r t i r e c l e a

r a n c e

c

r o o t c l e a r a n c e

O U T L

E T

I N L E T

S t a r t i n g p o i n t

f o r a l l m e a s u r e m e n t s .

R e f e r e n c e l i n e .

7

z

x

y

x

R I G H T

S I D E

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T i r e

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I

P i

e r

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o .

I I I

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e r

N

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e a r



P a g e



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N T P L A N T

8

y 1 =

x 1 =

M e a s u r e m e n t s D a t a

h

=

3 . 5 0 %

a 3

=

a 2

=

a 1

=

,

o

,

o

,

o

,

o [

]

[ m ]

x 2 =

x 3 =

0 . 0

0

y 2 =

[ m m ]

y 3 =

0 . 0

[ m m ]

z 2 =

z 3 =

0 . 0

z 1 =

s 1 =

s 2 =

[ m m ]

s 3 =

C o o r d i n a t e s "

z "

C o o r d i n a t e s " x "

I N L E T

O U T L E T

U n

d e r t i r e c l e a r a n c e " s "

I N L E T

O U T L E T

I N L E T

O U T L E T

I N L E T

O U T L E T

I N L E T

O U T L E T

R o l l e r s o p e r a t i n g a n g l e " a "

C o o r d i n a t e s " y "

S l o p e o f a x

i s

0 . 0

2 9 . 0

8

5 4 . 1

5

- 4 . 0

0 . 0

+ 5 . 0

7 . 0

4 . 0

7 . 0

5 9

4 8

5 9

5 6

5 9

4 7

( A v e r a g e )



P a g e



)


N T P L A N T

9

t o l e r a n c e z o n e

+

/ - 1 . 5 m m

A x i a l D e v i a t i o n s

i n H o r i z o n t a l P l a n e

D E F O R M A T I O

N S C A L E :

1 : 1

0 . 0 m m

0 . 0

m m

x

y

O U T L E T

I N L E T

reference

axis

r e a

l a

x i s

- 4 . 0 m m

left

side

right

side

Precision

offindin

g

kiln

axis:+/-1mm



P a g e



)


N T P L A N T

AxialD

eviations

in

VerticalPlane

Precision

of

finding

kiln

axis:+/-1mm

0 .0

mm

DEFORMATION

SCALE:

1:1

O U T L E T

I N L E T

0 .0

mm

x

z

s=

7.0

m m

s=

4.0

m m

s=

7.0

m m

s

a

r e a l

a x

i s

+

5.0

mm

3 . 5

0 %

t o l e

r a n c e

z o n e

+ / -

1 . 5

m m

r e

f e r e n c e

a x

i s

1 0

a

=

59

o

56

a

=

59

o

48

a

=

59

o

47



P a g e



)


N T P L A N T

1 1

R o l l e r s s k e w i n g

( S h ) a r e r e d u c e d f o r b o l t s

d i s t a n c e

R o l l e r s S k e w i n g

i n H o r i z o n t a l P l a n e

k i l n

a x i s

O U T L E T

I N L E T

1 . 5 m m

2 . 0 m m

0 . 0 m m

0 . 5 m m

0 . 0 m m

0 . 5 m m

left

side

right

side



P a g e



)


N T P L A N T

1 2

O U T L E T

I N L E TRolle rs

Skewing

in

VerticalPlane

Rollersskewing

(Sv)are

reduced

forboltsdistanc

e

k i l

n

a x

i s

C a u t i o n !

R o l l e r s k e w i n g v a l u e i s r e d u c e d

f o

r a d j u s t m e n t b o l t s d i s t a n c e

0 . 5 m m

a d j u s t m e n t b o l t s

d i s t a n c e

0 . 5 m m

3 . 5

0 %

left

side

right

side

4 . 0 m m

0 . 5 m m

1 . 0 m m

2 . 0 m

m

1 . 0 m m

3 . 5

0 %

1 . 0

m m



P a g e


F e b r u a r y 2 0 1 2

( H o t c o n d i t i o n

)


N T P L A N T

A d j u s t m e n t P r o g r a m

4 . 5 m m

O U T L E T

I N L E T

left

side

right

side

1 3

4 . 5 m m

1 2 . 5 m m

1 2 . 5 m m



P a g e


F e b r u a r y 2 0 1 2


)


N T P L A N T

A d j u s t m e n t S c h e d u l e

O U T L E T

I N L E T

left

side

right

side

1 3 a

ds

dz

dy

ds

dz

dy

8.5

8.5

ds

dz

dy

ds

dz

dy

8.5

8.5

4.0

4.0

4.0

4.0

0.0

0.0

0.0

0.0

4 . 5 m m

4 . 5 m m

1 2 . 5 m m

1 2 . 5 m m



P a g e



)


N T P L A N T

A d j u s t m e n t S c h e d u l e - S t e p

b y S t e p

O U T L E T

I N L E T

left

side

right

side

1 3 b

4 . 5 m m

4 . 5 m m

5 1

1.0

3

1.01.0

7

1.5

1.0

4

1.0

6

1.0

8

1.5

211

18

1.5

16

1.5

14

1.5

12

1.0

10

1.0

17

1.5

15

1.5

13

1.51.0

9

1.0

1 2 . 5 m m

T h e n u m b e r o f a d j u s t m e

n t s t e p s - i n r e d c o l o u r

1 2 . 5 m m

20

1.5

19

1.5

22

1.5

21

1.5

23

1.5

24

1.5

26

1.5

25

1.5

1 s t D

a y

1 s t D

a y

2 n d D a y



P a g e



)


N T P L A N T

1 4

t o l e r a

n c e z o n e

+ / -

1 . 5 m m

C o n t r o

l C h e c k - A x i a l D e v i a

t i o n s

i n H o r

i z o n t a l P l a n e

D E F O R M A T I O N

S C A L E :

1 : 1

0 . 0 m m

0 . 0 m

m

x

y

O U T L E T

I N L E T

refere

nce

axis

r e a l

a x i s

- 0 . 5 m m

left

side

right

side

Precision

offinding

kiln

axis:+/-1mm



P a g e



)


N T P L A N T

Contro

lCheck-AxialDevia

tions

in

VerticalPlane

DEFORMATIO

N

SCALE:

1:1

s

a

1 5

Precision

offinding

kiln

axis:+/-1mm

0 .0

mm

O U T L E T

I N L E T

0 .0mm

x

z

s=

7.0

m m

s

=

4.0

m m

s=

7.0

m m

r e a

l a

x i s

-0.5mm

3

. 5 0 %

t o l e

r a n c

e z

o n e

+ / -

1 . 5

m m

r e

f e r e n c e

a x

i s

a

=

60

o

05

a

=

59

o

44

a

=

59

o

47





EXEMPLARY CEMENT PLANT

OUTLET

INLET

Base Plates Elevation

16

PIER No. I

PIER No. III

PIER No. II

+ 78.8 mm(+ 83.3 mm)

- 4.5 mm

0.0 mm

2380m m

3.48%

2380mm

(3.50%)

2680m

m

3.45%

2680mm

(3.50%)

+ 82.8 mm(+ 83.3 mm)

- 0.5 mm

- 94.1 mm(- 93.8 mm)

- 0.3 mm

0.0 mm

+ 92.5 mm(+ 93.8 mm)

- 1.3 mm

0.0 mm

- 3.0 mm - measured elevation

(0.0 mm) - theoretical elevation

- 3.0 mm - deviation

3.31%

(3.50%)

3.51%

(3.50%)

(3.50 %) - theoretical slope

3.52 % - measured slope

0.0 mm



P a g e



)


N T P L A N T

Skewin

gCorrection

in

VerticalPlane

3

mm

shim

tob

e

placed

unde

rhousing

1 7

O U T L E T

I N L E T

Rollersskewing

(Sv)are

reduced

forboltsdistanc

e

k i l

n

a x

i s

C a u t i o n !

R o l l e r s k e w i n g v a l u e i s r e d u c e d

f o

r a d j u s t m e n t b o l t s d i s t a n c e

0 . 5 m m

a d j u s t m e n t b o l t s

d i s t a n c e

0 . 5 m m

3 . 5

0 %

left

side

right

side

4 . 0 m m

3 . 5

0 %



P a g e



)


N T P L A N T

1 8

P o s i t i o

n o f S u p p o r t i n g R o l l e

r s ( u p - d o w n )

D i s t a n

c e b e t w e e n T r u s t C o l l a r s a n d R e t a i n i n g B l o c k s

O U T L E T

I N L E T

contact

gap

contact

gap

gap

c o n t a c t

g a p

r o l l e r

s h a f t

b e a r i n g

r e s i s t

a n c e r i n g

contact

gap

contact

gap

s h a f t

left

side

right

side

contact

gap

contact



P a g e

R o t a r

y K i l n I n s p e c t i o n

F e b r u a r y 2 0 1 2


)


N T P L A N T

1 9

R e c o m m e n d a t i o n f o r F u t u r e

T h r u s t C o r r e c t i o n P

e r f o r m o

n l y i f n e c e s s a r y

k i l n u p

0 . 5 m m

k i l n

a x i s

O U T L E T

I N L E T

left

side

right

side

k

i l n u p

0 . 5 m m

k i l n u p



P a g e

R o t a r

y K i l n I n s p e c t i o n

F e b r u a r y 2 0 1 2


)


N T P L A N T

1 9 a

R e c o m m e n d a t i o n f o r F u t u r e

T h r u s t C o r r e c t i o n P

e r f o r m o

n l y i f n e c e s s a r y

0 . 5 m m k i l n d o w n

k i l n

d o w n

0 . 5 m m

k i l n

a x i s

O U T L E T

I N L E T

left

side

right

side

k i l n d o w n



P a g e



)


N T P L A N T

2 0

T i r e s a

n d S h e l l T e m p e r a t u r e

U n i t : [ C ]

E m i s s i o n f a c t o r : 0 . 9

5

O U T L E T

I N L E T

1 5 0

1 5 3

1 9 0

D a t e : F e b r u a r y 2 3 , 2 0 1 2

1 5 4

1 9 5

1 3 5

P I E R I I

i n l e t s i d e o u t l e t s i d e

m i n i m u m

2 1 6

2 5 7

m a x i m u m

2 5 0

2 7 2

d i f f e r e n c e

3 4

1 5

P I E R I

i n l e t s i d e o u t l e t s i d e

m i n i m u m

2 9 9

3 0 9

m a x i m u m

3 3 6

3 4 2

d i f f e r e n c e

3 7

3 3

P I E R I I I i n l e t s i d e o u t l e t s i d e

m i n i m u m

2 2 2

2 3 5

m a x i m u m

2 7 2

2 7 0

d i f f e r e n c e

5 0

3 5



P a g e



)


N T P L A N T

2 1

D i a m e t e r s o f T i r e s a n d R o l l e r s

i n N o r m a l P h y s i c a l C o n d i t i o

n s ( 2 0 o C )

O U T L E T

I N L E T

f = 5884

f = 5935

f = 5883

f

= 1 9 9 6

f

= 2 3 0 0

f =

1 9 9 9

f

= 1 9 9 4

f

= 2 2 9 8

f = 2 0 0 0






Rollers Mechanical Wear

22

INLET

OUTLET

Accuracy of measurements +/- 0.5 mm

deviat ion[mm]

max. radius = 1001.0 mm

0.0- 0.5

- 1.0

- 1.0

- 1.0

- 1.0- 1.0

- 1.0

- 0.5

0.0

deviat ion[mm]


P - I r o l l e r a x i s


0.0

- 0.5

- 0.5

- 1.0

- 1.0

- 1.0

- 0.5

- 0.5

0.0

0.0


P - III


- 1.0

- 0.5

- 0.5

0.0

0.0

- 1.0

- 0.5

0.0

0.0

0.0


P - II

DEFORMATION SCALE 1 : 1

r o l l e r a x i s

r o l l e r a x i s

r o l l e r a x i s

r o l l e r a x i s

r o l l e r a x i s






shaft condition: good

lubrication: good

shaft condition: goodlubrication: good




23

INLET

OUTLET

Roller Shafts Condition

and Lubrication Efficiency













Tire Wobbling

24

TIRE No. III

0.4 mm0.4 mm( P o int No . 12)

( P o int No . 28)

O

U

T

L

E

T

I

N

L

ET

TIRE No. IITIRE No. I

Tire No. III(VIEWING FROM INLET SIDE)

Y

Z

M a x i m

u m w o

b b l i n

g l i n

e

13231

30

29

23

4

5

6

7

8

9

10

11

12

13

14

15161718

1920

21

22

23

24

25

26

27

28

Caution: reference line describing kiln positionat the bottom






0.9 mm

( P o int No . 2) ( P o int No . 18)

Tire Wobbling

25

TIRE No. III

OU

T

L

E

T

I

N

L

ET

TIRE No. II

TIRE No. I

Tire No. II(VIEWING FROM INLET SIDE)

0.9 mm

Y

Z

M a x i m u

m w o b b l i n g

l i n e

132

31

30

29

23

4

5

6

7

8

9

10

11

12

13

14

15161718

1920

21

22

23

24

25

26

27

28







Tire Wobbling

26

Tire No. I(VIEWING FROM INLET SIDE)

TIRE No. III

OU

T

L

E

T

I

N

L

ET

TIRE No. II

TIRE No. I

2.2 mm 2.2 mm( P o int No . 20 ) ( P o int No . 4)

Y

Z

M a x i m

u m w

o b b l i n g l i n e

1

3231

30

29

23

4

5

6

7

8

9

10

11

12

13

14

15161718

1920

21

22

23

24

25

26

27

28








Girth Gear Wobbling

27

Girth Gear(VIEWING FROM INLET SIDE)

TIRE No. III

OU

T

L

E

T

I

N

L

E

T

TIRE No. II

TIRE No. I

1.4 mm1.4 mm( P o int No . 3)

( P o int No . 19)

Z

GIRTH GEAR

m a x

. w o

b b l i n

g l i n

e

1

12

11

10

9

87

6

5

4

3

2






Girth Gear Runout

28

Girth Gear(VIEWING FROM INLET SIDE)

Z

Caution: reference line describing kilnposition - at the bottom

1

12

11

10

9

87

6

5

4

3

2

axis of

rotation

z

y

geometric

centre

Y

GEOMETRIC CENTRECOORDINATES

Coordinate Y

Coordinate Z

ECCENTRICITY

mm

mm

mm

- 2.0

0.0

2.0



P a g e



)


N T P L A N T

2 9

R o l l e r

S h a f t D e f l e c t i o n V a l u

e C h a n g e P

I E R N o .

I I I

L E F T R O L L E R

M e a s u r e m e n t M e t h o d

E c c e n t r i c i t y : 0 . 2 8 m m ( t o l e r a n c e 0 . 1

5 m m

)

T o t a l d e f l e c t i o n v a l u e : 0 . 5 8 m m

M a x i m u m d e f l e c t

i o n a t p o i n t N o . :

2 8

L e f t S i d e V

i e w f r o m i n l e t s i d e

1 2 3

c h a n g e v a l u e o f d e f l e c t i o n

R o l l e r


e C h a n g e

- 0 .

3 0

- 0 .

2 0

- 0 .

1 0

0 .

0 0

0 .

1 0

0 .

2 0

0 .

3 0

Unit: [mm]

S t a r t i n g p o i n t l i n e - s t a r t o f s

u r v e y

S t a r t i n g p o i n t l i n e - e

n d o f s u r v e y

N o . o f p o i n

t :

6

1

2

3

4

5

7

8

9 1 0 1 1 1 2 1 3

1 4 1 5 1 6 1 7 1 8 1 9

2 0

2 1 2 2 2 3 2 4

1

2 5 2 6 2 7

2 8 2 9 3 0 3 1

3 2



P a g e



)


N T P L A N T

3 0

P I E R N o . I I

I

R I G H T R O L L E

R

M e a s u r e

m e n t M e t h o d

E c c e n t r i c i t y : 0 . 2 6 m m ( t o l e r a n c e 0 . 1

5 m m

)

T o t a l d e f l e c t i o n v a l u e : 0 . 5 3 m m

M a x i m u m d e f l e c t

i o n a t p o i n t N o . :

3 2

R i g h t S i d e

V i e w f r

o m i n l e t s i d e

1 2

3


R o l l e r


e C h a n g e

- 0 .

3 0

- 0 .

2 0

- 0 .

1 0

0 .

0 0

0 .

1 0

0 .

2 0

0 .

3 0

Unit: [mm]

S t a r t i n g p o i n t l i n e - s t a r t o f s u r v e y

S t a r t i n g p o i n t l i n e - e n d o f s u r v e y

N o . o f p o i n

t :

6

1

2

3

4

5

7

8

9 1

0 1 1 1 2 1 3

1 4 1 5 1 6 1 7 1 8 1 9

2 0

2 1 2 2 2 3 2 4

1

2 5 2 6 2 7

2 8

2 9 3 0 3 1

3 2



P a g e



)


N T P L A N T

- 0 .

3 0

- 0 .

2 0

- 0 .

1 0

0 .

0 0

0 .

1 0

0 .

2 0

0 .

3 0

0 .

4 0

Unit: [mm]



N o . o f p o i n

t :

6

1

2

3

4

5

7

8

9 1

0 1 1 1 2 1 3

1 4 1 5 1 6 1 7 1 8 1 9

2 0

2 1 2 2 2 3 2 4

1

2 5 2 6 2 7

2 8

2 9 3 0 3 1

3 2

3 1

P I E R N o .

I I

L E F T R O L L E R

E c c e n t r i c i t y :

0 . 2 9 m m ( t o l e r a n c e 0 . 1

5 m m )

T o t a l d e f l e c t i o n v a l u e :

0 . 5 8 m m

M a x i m u m d e f l e c t i o n a t p o i n t N o . :

1 4


M e a s u r e

m e n t M e t h o d

1

2 3

R o l l e r


e C h a n g e

L e f t S i d e V




P a g e



)


N T P L A N T

3 2

P I E R N o . I I

R I G H T R O L L E

R

M e a s u r e m

e n t M e t h o d


0 . 4 6 m m ( t o l e r a n c e 0 . 1

5 m m )


0 . 9 2 m m


1 5

R i g h t S i d e

V i e w f r o m i n l e t s i d e

1 2

3


R o l l e r


e C h a n g e

- 0 .

5 0

- 0 .

4 0

- 0 .

3 0

- 0 .

2 0

- 0 .

1 0

0 .

0 0

0 .

1 0

0 .

2 0

0 .

3 0

0 .

4 0

0 .

5 0

0 .

6 0

Unit: [mm]



N o . o f p o i n

t :

6

1

2

3

4

5

7

8

9 1

0 1 1 1 2 1 3

1 4 1 5 1 6 1 7 1 8 1 9

2 0

2 1 2 2 2 3 2 4

1

2 5 2 6 2 7

2 8

2 9 3 0 3 1

3 2



P a g e



)


N T P L A N T

3 3

P I E R N o . I

L E F T R O L L E R


0 . 0 8 m m ( t o l e r a n c e 0 . 1

5 m m )


0 . 1 5 m m


3 0


M e a s u r e m e n t M e t h o d

L e f t S i d e V


1 2 3

R o l l e r


e C h a n g e

- 0 .

1 5

- 0 .

1 0

- 0 .

0 5

0 .

0 0

0 .

0 5

0 .

1 0

0 .

1 5

Unit: [mm]

S t a r t i n g p o i n t l i n e - s t a r t o f s u

r v e y


N o . o f p o i n t :

6

1

2

3

4

5

7

8

9

1 0

1 1 1 2 1 3

1 4 1 5 1 6 1 7 1 8 1 9

2 0

2 1 2 2 2 3 2 4

1

2 5 2 6 2 7

2 8 2 9 3 0 3 1

3 2



P a g e



)


N T P L A N T

3 4

P I E R N o . I

R I G H T R O L L E R

M e a s u r e m

e n t M e t h o d


0 . 0 8 m m ( t o l e r a n c e 0 . 1

5 m m )


0 . 1 7 m m


2 8

R i g h t S i d e

V i e w f r o m i n l e t s i d e

1 2

3


R o l l e r


e C h a n g e

- 0 .

1 5

- 0 .

1 0

- 0 .

0 5

0 .

0 0

0 .

0 5

0 .

1 0

0 .

1 5

Unit: [mm]


S t a r t i n g p o i n t l i n e - e n

d o f s u r v e y

N o . o f p o i n t :

6

1

2

3

4

5

7

8

9

1 0

1 1 1 2 1 3

1 4 1 5 1 6 1 7 1 8 1 9 2

0

2 1 2 2 2 3 2 4

1

2 5 2 6 2 7

2 8 2 9

3 0 3 1

3 2






Axial Deviations of Drive

in Horizontal Plane

LEFT SIDE

K i l n A x i s

- 3.0 mm

0.0 mm

0.0 mm

- 3.0 mm

- 3.5 mm

L i n e P a r a l l e l

t o K i l n A x i s

1 1 5 0 m m

4 5

0 m m

2 7 5 0 m m

9 7 0 m m

Precision of finding Drive misalignment: +/- 0.5 mm

INLET

OUTLET

35






Axial Deviations of Drive

in Vertical Plane

LEFT SIDE

K i l n A x i s

- 2.0 mm

+ 0.0 mm

+ 1.0 mm

- 0.5 mm

- 1.0 mm

L i n e P a r a l l e l

t o K i l n A x i s

1 1 5 0 m m

4

5 0 m m

2 7 5 0 m

m

9 7 0 m m

Precision of finding Drive misalignment: +/- 0.5 mm

INLET

OUTLET

36






Thrust Roller Position

in Horizontal Plane

OUTLET

k i l n ax

i s

incorrect

INLET

TIRE No. III

t h r u s t r ol l e

r axi s

3 mm t h r u s t r ol l er

sl o p e

3 .4 7 %

37






SHELLTEST Measurements results

38






SHELLTEST Measurements results

Date of measurement: 10.02.2012

Ovality limits as a function of the kiln diameter

3 4 5 6 7

1.0

0.8

0.6

0.4

0.2

0.0

O v a l i t y

( % )

Shell diameter (m)

No. of the Tireand side

of measurement

Mean ovalityfrom three

measurements

Distancefrom the ring

center

Tire IIIInlet side

Tire IIIOutlet side

Tire IIInlet side

Tire IIOutlet side

Tire IInlet side

Tire IOutlet side

0.23 % 1.3 m

0.22 % 2.5 m

0.29 % 1.3 m

0.32 % 1.3 m

39

0.34 % 1.3 m

0.27 % 1.3 m



P a g e

R o t a r y

K i l n I n s p e c t i o n

F e

b r u a r y

2 0 1 2 ( H o

t c o n

d i t i o n )

E X E M P L A R Y C E M E N T P L A N T

1 . 3

0 m

I N L E T

O U

T L E T

r e f . l i n e

1 2

0

1 2 0

1 2 0

A

B

C

v i e w

f r o m

i n l e t s

i d e

A

B

C

w r = 0 . 2 2 %

w r = 0 . 2 6 %

w r = 0 . 2 2 %

S H E

L L T E S T - M E A S U R E M E N T

P I E

R N o . I I I

I N L E T S I D E

m e a s u r i n g

p o i n t s

A v

e r a g e o v a l i t y = 0 . 2 3 %

S h e l l d i a m e t e r = 4 8 3 0 m m

C r e e p = 2 0 m m

5 . 0

m m

6 . 0

m m

5 . 0

m m

4 0



P a g e

R o t a r y


F e

b r u a r y

2 0 1 2 ( H o

t c o n

d i t i o n )


2 . 5

0 m

I N L E T

O U

T L E T

r e f . l i n e

1 2

0

1 2 0

1 2 0

A

B

C

v i e w

f r o m

i n l e t s

i d e

A

B

C

w r = 0 . 3 0 %

w r = 0 . 1 3

%

w r = 0 . 2 2 %

S H E


P I E

R N o . I I I

O U T L E T

S I D E

m e a s u r i n g

p o i n t s

A v

e r a g e o v a l i t y = 0 . 2 2 %


C r e e p = 2 0 m m

7 . 0

m m

5 . 0

m m

3

. 0 m m

4 1



P a g e

R o t a r y


F e

b r u a r y

2 0 1 2 ( H o

t c o n

d i t i o n )


1 . 3

0 m

I N L E T

O U

T L E T

r e f . l i n e

1 2

0

1 2 0

1 2 0

A

B

C

v i e w

f r o m

i n l e t s

i d e

A

B

C

w r = 0 . 2 8 %

w r = 0 . 3 0

%

w r = 0 . 2 8 %

S H E


P I E R N o . I I

I N L E T S I

D E

m e a s u r i n g

p o i n t s

A v

e r a g e o v a l i t y = 0 . 2 9 %


C r e e p = 1 2 m m

6 . 5

m m

6 . 5

m m

7

. 0 m m

4 2



P a g e

R o t a r y


F e

b r u a r y

2 0 1 2 ( H o

t c o n

d i t i o n )


1 . 3

0 m

I N L E T

O U

T L E T

r e f . l i n e

1 2

0

1 2 0

1 2 0

A

B

C

v i e w

f r o m

i n l e t s

i d e

A

B

C

w r = 0 . 4 3 %

w r = 0 . 2 6

%

w r = 0 . 3 4 %

S H E L L T E S T - M E A S U R E M E N T

P I E R N o . I I

O U T L E T S I D E

m e a s u r i n g

p o i n t s

A v

e r a g e o v a l i t y = 0 . 3 4 %


C r e e p = 1 2 m m

1 0

. 0 m m

8 . 0 m m

6

. 0 m m

4 3



P a g e

R o t a r y


F e

b r u a r y

2 0 1 2 ( H o

t c o n

d i t i o n )


1 . 3

0 m

I N L E T

O U

T L E T

r e f . l i n e

1 2

0

1 2 0

1 2 0

A

B

C

v i e w

f r o m

i n l e t s

i d e

A

B

C

w r = 0 . 3 0 %

w r = 0 . 3 2

%

w r = 0 . 3 4 %


P I E

R N o . I

I N L E T S I D

E

m e a s u r i n g

p o i n t s

A v

e r a g e o v a l i t y = 0 . 3 2 %


C r e e p = 2 0 m m

7 . 0

m m

8 . 0

m m

7 . 5

m m

4 4



P a g e

R o t a r y


F e

b r u a r y

2 0 1 2 ( H o

t c o n

d i t i o n )


1 . 3

0 m

I N L E T

O U

T L E T

r e f . l i n e

1 2

0

1 2 0

1 2 0

A

B

C

v i e w

f r o m

i n l e t s

i d e

A

B

C

w r = 0 . 2 6 %

w r = 0 . 3 0

%

w r = 0 . 2 4 %


P I E R

N o . I

O U T L E T S I D E

m e a s u r i n g

p o i n t s

A v

e r a g e o v a l i t y = 0 . 2 7 %


C r e e p = 2 0 m m

6 . 0

m m

5 . 5 m m

7 . 0

m m

4 5






Mechanical Inspection

(Visual)

Girth Gear and Pinion(Teeth inspection)

The Girth Gear Teeth - worn out at a point of contact

The Pinion Teeth - good condition

46







(Visual)

Pier No. III

Left Roller Right Roller

Running surface of both rollers

- satisfying condition

Tire - running surface

in good condition

47







(Visual)

Thrust Roller

Running surface - good condition

Pressure around 40 Bar

48







(Visual)

Pier No. II


49

Running surface of both rollers

- satisfying condition

Tire - running surface

in good condition







(Visual)

Pier No. I

Tire running surface

- good condition


Running surface

of both rollers

- good condition

50

Gap between

The Tire and Left Roller







(Visual)

Inlet

Outlet

Inlet sealing works properly

Outlet sealing

does not work properly

51



P a g e



)


N T P L A N T

5 2

S e c t i o n s P o s i t i o n D i a g r a m

f o r K i l n S h e l l D e v i a t i o n S u r v

e y ( l a y o u t )

O U T L E T

I N L E T

r e f r e n c e l i n e d

e s c r i b i n g k i l n p o s i t i o n

- a t

t h e b o t t o m

P - I I

P - I I I

P - I

0.30.0 m

D R I V E

3 0

4.3

8.0

10.5

12.111.33

14.6

16.0

18.5

20.5

15.33

23.1

26.5

29.1

32.5

35.0

37.6

39.5

41.140.33

43.0

45.6

48.5

51.1

53.1

55.1

57.1

59.1

61.1

66.165.33

68.1

1

2

3

4

5

6

7

8

9

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5 2

6 2 7

2 8

2 9

62.6

64.5



P a g e



)


N T P L A N T

5 3

S h e l l P

r o f i l e

A x o n o m e t r i c V i e w

S t a r t i n

g p o i n t a t b o t t o m - 0

P - I

P - I I

D R I V E

P - I I I

7 4

1

2

N o . o f s e c t i o n

Y g e o m . c e n t r e

Z g e o m . c e n t r e

E c c e n t r i c i t y

3

4

5

6

1 0

D R I V E

1 1

1 2

1 3

1 4

1 6

- 7

+ 1 2

1 4

- 3

+ 6 7

- 2

+ 3 4

- 1

+ 1 1

0 0 0

0 - 2 2

+ 4

- 4 6

- 4

- 1 4

- 3

- 3 4

- 1

- 3 3

- 1

- 3 3

8

U n i t

m m

m m

m m

P - I I I

9

- - -

+ 1

- 2 2

1 5

- - -

N o . o f s e c t i

o n



E c c e n t r i c i t

y

1 8

1 9

2 1

2 9

2 0

P - I I

3 0

+ 2

- 2 3

+ 2

- 3 4

- - -

- 1

+ 2 2

- 3

+ 4 5

1 7 0

- 2 2

2 2

2 3

2 5

2 4

+ 2

- 6 6

+ 5

- 6 8

+ 2

- 1 0

1 0

+ 5

- 1 0

1 1

2 6

2 8

2 7

+ 4

- 6 7

+ 3

- 4 5

+ 1

- 1 2

P - I

- - -

U n i t

m m

m m

m m

+

2

3 + 1

0 - 3 3

- 1

- 2 2

+ 3

- 4 5

- 3

- 3

+ 3

- 4 5



P a g e



)


N T P L A N T

5 4

S h e l l P

r o f i l e


S t a r t i n

g p o i n t a t 9 0

P - I

P - I I

D R I V E

P - I I I

7 4

1

2





3

4

5

6

1 0

D

R I V E

1 1

1 2

1 3

1 4

1 6

- 7

+ 1 2 1 4

- 3

+ 6 7

- 2

+ 3 4

- 1

+ 1 1

0 0 0

0 - 2 2

+ 4

- 4 6

- 4

- 1 4

- 3 - 3 4

- 1

- 3 3

- 1

- 3 3

8

U n i t

m m

m m

m m

P - I I I

9

- - -

+ 1

- 2 2

1 5

- - -

N o . o f s e c t

i o n

Y g e o m . c e n

t r e

Z g e o m . c e n

t r e


1 8

1 9

2 1

2 9

2 0

P - I I

3 0

+ 2

- 2 3

+ 2

- 3 4

- - -

- 1

+ 2 2

- 3

+ 4 5

1 7 0

- 2 2

2 2

2 3

2 5

2 4

+ 2

- 6 6

+ 5

- 6 8

+ 2

- 1 0

1 0

+ 5

- 1 0

1 1

2 6

2 8

2 7

+ 4

- 6 7

+ 3

- 4 5

+ 1 - 1 2

P - I

- - -

U n i t

m m

m m

m m

+ 2

3 + 1

0 - 3 3

- 1

- 2 2

+ 3

- 4 5

- 3

- 3

+ 3

- 4 5



P a g e



)


N T P L A N T

5 5

S h e l l P

r o f i l e


S t a r t i n

g p o i n t a t 1 8 0

P - I

P - I I

D R I V E

P - I I I

7 4

1

2





3

4

5

6

1 0

D R

I V E

1 1

1 2

1 3

1 4

1 6

- 7

+ 1 2

1 4

- 3

+ 6 7

- 2

+ 3 4

- 1

+ 1 1

0 0 0

0 - 2 2

+ 4

- 4 6

- 4

- 1 4

- 3

- 3 4

- 1

- 3 3

- 1

- 3 3

8

U n i t

m m

m m

m m

P - I I I

9

- - -

+ 1

- 2 2

1 5

- - -





1 8

1 9

2 1

2 9

2 0

P - I I

3 0

+ 2

- 2 3

+ 2

- 3 4

- - -

- 1

+ 2 2

- 3

+ 4 5

1 7 0

- 2 2

2 2

2 3

2 5

2 4

+

2 - 6 6

+ 5

- 6 8

+ 2

- 1 0

1 0

+ 5

- 1 0

1 1

2 6

2 8

2 7

+ 4

- 6 7

+ 3

- 4 5

+ 1

- 1 2

P - I

- - -

U n i t

m m

m m

m m

+ 2

3 +

1

0 - 3 3

- 1

- 2 2

+ 3

- 4 5

- 3

- 3

+ 3

- 4 5



P a g e



)


N T P L A N T

5 6

S h e l l P

r o f i l e


S t a r t i n

g p o i n t a t 2 7 0

P - I

P - I I

D R I V E

P - I I I

7 4

1

2





3

4

5

6

1 0

D R I V E

1 1

1 2

1 3

1 4

1 6

- 7

+ 1 2

1 4

- 3

+ 6 7

- 2

+ 3 4

- 1

+ 1 1

0 0 0

0 - 2 2

+ 4

- 4 6

- 4

- 1 4

- 3

- 3 4

- 1

- 3 3

- 1

- 3 3

8

U n i t

m m

m m

m m

P - I I I

9

- - -

+ 1

- 2 2

1 5

- -

-

N o . o f s e c t i o

n




1 8

1 9

2 1

2 9

2 0

P - I I

3 0

+ 2

- 2 3

+ 2

- 3 4

- - -

- 1

+ 2 2

- 3

+ 4 5

1 7 0

- 2 2

2 2

2 3

2 5

2 4

+

2

-

6 6

+ 5

- 6 8

+ 2

- 1 0

1 0

+ 5

- 1 0

1 1

2 6

2 8

2 7

+ 4

- 6 7

+ 3

- 4 5

+ 1

- 1 2

P - I

- - -

U n i t

m m

m m

m m

+ 2

3 + 1

0 - 3 3

- 1

- 2 2

+ 3

- 4 5

- 3

- 3

+ 3

- 4 5



Rotary Kiln Inspection February 2012(Hot condition)


Caution:

Hatch Line describing kiln positionat the bottom

Radial Diagram of Shell Deformation

(Circular Deviations)

Deformation Scale - 1 : 1

+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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22

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20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3

CROSS SECTION No. 1

- 7

+ 12

14


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y

VIEWING FROM INLET SIDE





Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3

CROSS SECTION No. 2

- 3

+ 6

7


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

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29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3

CROSS SECTION No. 3

- 2

+ 3

4


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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22

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1918 17 16

15

14

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12

11

10

9

8

7

6

5

4

3

CROSS SECTION No. 4

- 1

+ 1

1


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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1918 17 16

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3

CROSS SECTION No. 5

0

0

0


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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1918 17 16

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4

3

CROSS SECTION No. 6

0

- 2

2


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

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1918 17 16

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4

3

CROSS SECTION No. 7

+ 2

- 3

4


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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3

CROSS SECTION No. 8

+ 1

- 3

3


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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1918 17 16

15

14

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12

11

10

9

8

7

6

5

4

3

CROSS SECTION No. 9

+ 1

-2

2


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

z

y


geometric

centre

axis of

rotation





Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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1918 17 16

15

14

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12

11

10

9

8

7

6

5

4

3

CROSS SECTION No. 10

+ 4

- 4

6


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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23

22

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1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


- 4

- 1

4


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

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1918 17 16

15

14

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12

11

10

9

8

7

6

5

4

3


- 3

- 3

4


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

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1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


0

- 3

3


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

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1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


- 1

- 3

3


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

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25

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23

22

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1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


- 1

- 2

2


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

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23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


- 1

- 3

3


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


0

- 2

2


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

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27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 2

- 2

3


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

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27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 2

- 3

4


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 3

- 4

5


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

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23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


- 3

+ 4

5


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 2

- 6

6


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

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23

22

21

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1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 5

- 6

8


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 2

- 10

10


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 5

- 10

11


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 4

- 6

7


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 3

- 4

5


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


+ 1

- 1

2


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


- 1

+ 2

2


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y






Caution:





+ 2 0

+ 1 0

0

- 1 0

- 2 0 +

2 0

+

1 0

0

- 1 0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+

2 0

+

1 0

0

-

1 0

-

2 0

+ 2 0

+ 1 0 0

- 1 0

- 2 0

+ 2 0 +

1 0

0 - 1 0 -

2 0

+

2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 10

0

- 10

- 2 0

+ 20

+ 10

0

- 10

- 20

+ 20

+ 10

0

- 10

- 20

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1

0

0

- 1

0

- 2

0 + 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0

0

-

1 0

-

2 0

+ 2

0

+ 1

0 0 - 1

0

- 2

0

+ 2

0 + 1

0

0 - 1

0 -

2 0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2

0

+ 1

0

0

- 1

0

- 2

0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

+ 2 0

+ 1 0

0

- 1 0

- 2 0

2132

31

30

29

28

27

26

25

24

23

22

21

20

1918 17 16

15

14

13

12

11

10

9

8

7

6

5

4

3


- 3

+ 4

5


Coordinate Y

Coordinate Z

ECCENTRIC

mm

mm

mm

geometric

centre

axis of

rotation

z

y




Kiln Mechanical Parameters

The kiln mechanical parameters has been calculated with consideration of actual thickness

and weight of kiln shell, refractory lining, coating, material flow, as well as all dimensions of

kiln components. All results represents the case of kiln straight axis. To illustrate

consequences for the kiln we calculate load capacity utilization of particular parameter

referring to its design limit.

LOAD DISTRIBUTION FOR ROLLERS AND TIRES

BEARINGS TIRES

Specific load Utilization Bending stress Utilization Hertz pressure Utilization

(design limit 4.4 MPa) [ % ] (design limit 60 MPa) [ % ] (design limit 440 MPa) [ % ]

Support No. 1 4.1 94 45.5 76 424 96

Support No. 2 2.8 64 33.4 56 367 83

Support No. 3 2.5 57 28.3 47 334 76

All above parameters, particularly specific load of bearings, tires’ bending stress and Hertz

pressure between tires and rollers are within tolerance. Utilization of design limit is close to

100% for support No. 1 what is related with mass concentration in this zone (coating) . The

kiln is not overloaded but support No. 1 is close to upper tolerance limit for bearing load and

Hertz pressure between tire and rollers. Therefore we recommend to pay special attention

on coating accumulation. In case of high thickness of coating or coating ring formation

support No. 1 may be temporarily overloaded.

STIFFNESS MATRIX

Change of reaction in [%] by lowering particular support by 10 mm

No. 1 No. 2 No. 3

Support No. 1 -4 8 -8

Support No. 2 9 -18 16

Support No. 3 -5 10 -9

The stiffness matrix illustrates kiln shell characteristics. The result illustrates change of reaction of all supports when particular support is lowering by 10 mm. Considering maximum

reaction value of 18% the kiln is classified as flexible. It means the kiln is not very much

sensitive for change of kiln axis position and reactions on supports do not change drastically.

Anyway, it is recommended to pay attention on the kiln alignment and under-tire clearance’s

changes to avoid overload in the future.



Kiln shell bending stress reaches 16 MPa and it is within designed limits (25 MPa). It looks

there is large spare limit for shell bending stress. However, it has to be considered that

above result represent straight kiln in static condition without any shell deformation or crank

formation. All above results lead to conclusion the kiln should be aligned for straight axis,

there is no need to optimize loads and stresses by changing axis position.

TIRE MIGRATION, SHELL RELATIVE OVALITY, NIES OVALITY FOR TIRES

SHELL TIRES

Rel. ovality Utilization Migration Nies ovality Utilization

(design limit 0.30%) [ % ] (recommended: 10 mm/rev) (design limit 0.20%) [ % ]

Support No. 1 0.29 97 21 0.19 95

Support No. 2 0.26 87 14 0.17 85

Support No. 3 0.25 83 21 0.18 90

Tires’ migration is almost within tolerance (10-20 mm/rev) for all supports. Therefore relative

ovality of kiln shell is also within design limit. Nies’ ovality for tires are within tolerance and

the utilization is below 100%. However, the migration and ovality is just at the tolerance

limit and it is recommended to pay attention on tire migration in the future. In case it

increases, shimming should be considered.

Generally, the kiln mechanical parameters are within design limits. The kiln is definitely not

overloaded in terms of support loads, bearing pressures, tire stress and Hertz pressures

between tires and rollers. Also the kiln shell bending stress is within designed limit. However,

it should be considered that all the design limits correspond to static condition and in fact all

parameters are frequently much higher due to cyclical load change during kiln operation

(crank effect). It is recommended to monitor the bearings condition and temperatures

frequently.

Technical drawings of calculation results are attached at the end of this report.




F e b r u

a r y

2 0 1 2

( H o t c o n d i t i o n )


K i l n M e c h a n i c a l P a r a m e t e r s




F e b r u

a r y

2 0 1 2



K i l n M e c h a n i c a l P a r a m e t e r s




F e b r u

a r y

2 0 1 2



W e i g h t d i s t r i b u t i o n [ t / m ]




F e b r u

a r y

2 0 1 2



V e r t i c a

l D i s p l a c e m e n t o f t h e

K i l n S h e l l [ m m ]




F e b r u

a r y

2 0 1 2



L o n g i t u d i n a l B e n d i n g S t r e s s

o f t h e K i l n S h e l l [ M P

a ]




F e b r u

a r y

2 0 1 2



S h e a r S t r e s s o f t h e K i l n S h e l l




F e b r u

a r y

2 0 1 2



V o n M i s e s S t r e s s ( R e f e r e n c e

S t r e s s ) o f t h e K i l n S h e l l [ M P a ]




F e b r u

a r y

2 0 1 2


N T P L A N T

a ]

1 exemplary technical report 2012.pdf

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