09 watson integration of industrial safety€¦ · integration of industrial safety, nuclear safety...

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International Atomic Energy Agency Integration of Industrial Safety, Nuclear Integration of Industrial Safety, Nuclear Safety And Management Through Work Safety And Management Through Work Control Control Bruce A. Watson, USA Workshop on Safety Assessment for Decommissioning of Nuclear Power Plants and Research Reactors October 4-8, 2010, Roskilde, Denmark

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Page 1: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Integration of Industrial Safety, Nuclear Integration of Industrial Safety, Nuclear Safety And Management Through Work Safety And Management Through Work

ControlControl

Bruce A. Watson, USAWorkshop on Safety Assessment for Decommissioning of Nuclear Power

Plants and Research ReactorsOctober 4-8, 2010, Roskilde, Denmark

Page 2: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Safety Assessment ProcessSafety Assessment ProcessSafety Assessment Framework

Description of Facilityand Activities

Hazard Identification and ScreeningHazard Analysis

Engineering AnalysisEvaluation of Results and

Identification of Safety Measures

Independent Review

Compliance with Criteria?

yesno

Page 3: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Changing Configurations and Temporary Changing Configurations and Temporary Equipment Create ChallengesEquipment Create Challenges

Page 4: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Health & Safety During DecommissioningHealth & Safety During Decommissioning• Objectives: protect workers, the public and the environment

• Good Health and Safety is also good business as poor safety damages operators organizations reputation

• Safety assessment must be performed to identify hazards (radiological and non-radiological)

• Hazards and protective measures may be different than during operations

• Expect new hazards as abandoned systems are opened

Page 5: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Health & Safety During DecommissioningHealth & Safety During Decommissioning

• In general, radiological hazards decrease and industrial hazardsincrease throughout the decommissioning process

• Conditions may change daily and methods to maintain worker awareness must be implemented

• Health and Safety must be an integral part of all operations

• Everyone must take responsibility for they own safety and that of their work mates

Page 6: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Changes during decommissioningChanges during decommissioningNPP exampleNPP example

Page 7: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

TRITON Research ReactorTRITON Research Reactor

OPERATION

BEFORE DISMANTLING

Page 8: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

OnOn--going dismantling activitiesgoing dismantling activities

Page 9: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Triton at the end of the dismantling Triton at the end of the dismantling worksworks

Page 10: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Safety Management PrinciplesSafety Management Principles• All injuries and accidents are preventable

• A sound safety management programme includes• requirements• performance standards• implementing procedures

• Training on safety procedures and job related procedures

• Regular reviews of performance to ensure continuous improvement

• Prompt and comprehensive correction of deficiencies

• A blame tolerant policy for mistakes but discipline for negligence

Page 11: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Control of Work PrinciplesControl of Work Principles• All routine work must be carried out in accordance with

procedures that have been assessed and evaluated from a safety perspective.

• Non routine work must be planned safely, assessed and approved.

Page 12: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Work Control ProcessWork Control Process• establish safe method of carrying out work

• subject planned work method to safety assessment

• make work request to work control

• work control schedule and obtain any specialist advice and permits to work (isolations)

• supervisor given work package with necessary controls and points for pre-job briefing

Page 13: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Task Based Safety Assessment ProcessTask Based Safety Assessment Process• Step 1: Identify the Hazards

• Step 2: Decide who might be harmed and how

• Step 3: Evaluate the risks and decide on precaution

• Step 4: Record your findings and implement them

• Step 5: Review your assessment and update if necessary

Page 14: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

• Chemical/toxic hazards:

• Chemotoxic material• Spills• Chemicals (aggressive chemicals)• Remark: no acid based batteries available at the reactor• Accidental mixing / combination of chemicals (e.g. in sewage

systems, in decontamination work etc.)• Asbestos and other hazardous materials, like lead or beryllium

• Pesticide use

• Biohazards

DeSa project: Typical Hazards in a DeSa project: Typical Hazards in a Decommissioning EnvironmentDecommissioning Environment

Page 15: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

• Physical hazards:

• Kinetic energy• Potential energy (springs, Wigner energy in graphite)• Degraded or degrading structures, systems and components• Steam• Temperature extremes (high temperatures, hot surfaces,

cryogenics)• High pressure (pressurized systems, compressed air)

Typical Hazards in a Decommissioning Typical Hazards in a Decommissioning EnvironmentEnvironment

Page 16: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

• Working environment hazards (1/2):• Working at heights (e.g. ladders,

scaffolding, man baskets)• Excavations, formation of

underground cavities (subsidence) from rain, waste degradation etc.

• Vehicle traffic• Heavy lifts, material handling,

heavy equipment, manual lifting, overhead hazards, falling objects, cranes

• Inadequate illumination• Inadequate ventilation• Noise (high noise areas and tools)

Typical Hazards in a Decommissioning Typical Hazards in a Decommissioning EnvironmentEnvironment

Page 17: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Typical Hazards in a Decommissioning Typical Hazards in a Decommissioning EnvironmentEnvironment

• Working environment hazards (2/2):

• Dust • Pinch points, sharp objects• Confined space• Dangerous equipment, e.g. power tools, compressed gas cylinders, welding and cutting, water jet cutting / decontamination, abrasive decontamination techniques, grinding, sawing

• Remote work area• Obstruction of passageways or exits

Page 18: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

DeSa: Research reactor test caseDeSa: Research reactor test caseChemical/toxic hazards Identified Origin

Hazardous materials yes asbestos from insulation of pipes cadmium at fuel drain tank

Working environment hazardsWorking at heights yes Work performed at the top of

biological shield of the reactor hallVehicle traffic yes waste transportsHeavy lifts, material handling, yes lifting, cranesNoise yes concrete demolitionDust yes concrete demolitionPinch points, sharp objects yes cutting operationsDangerous equipment yes Use of various tools

Page 19: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Industrial hazards Relevantfor planed

workRelevant

for accident

Asbestos/glass wool in thermal insulation system Y NLoss of power supply [loss of ventilation] Y YFalling of heavy loads Y YFalling loads on radioactive materials (packages) Y YWorking at heights Y YHigh noise area Y YObstruction of passageways or exits Y Y

DeSa: NPP test caseDeSa: NPP test case

Page 20: 09 Watson Integration of Industrial Safety€¦ · Integration of Industrial Safety, Nuclear Safety And Management Through Work Control Bruce A. Watson, USA Workshop on Safety Assessment

International Atomic Energy Agency

Conclusion: A Sound Safety Management Conclusion: A Sound Safety Management Programme Protects Workers and Programme Protects Workers and

Prevents EventsPrevents Events