07 pressure sensors

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    Mansoor Asif

    Lecturer

    Electronics, Power and ControlGroup

    Electrical Engineering Department

    SEECS, NUST

    Scool of Electrical Engineeringand Computer Science, NUST

    !

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    Capter"!#

    Scool of Electrical Engineeringand Computer Science, NUST

    $

    Alan S. Morris

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    Pressure Measurements

    Scool of Electrical Engineeringand Computer Science, NUST

    %

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    !"Pressure

    Pressure &P ' e(presses te magnitude ofnormal force &)"N' per unit area &A"m*$'applied on a surface

    Units+

    Pa N-m$ .ar !/# Pa!// 0Pa

    m.ar !// Pa

    A

    FPor

    A

    FP

    ==

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    $"Pressure Measurement

    Pressure measurement is a 1er2 common re3uirementfor most industrial process control s2stems4

    A.solute Pressure Te di5erence .etween pressure of te 6uid and a.solute

    7ero of te pressure

    Gauge Pressure Te di5erence .etween pressure of te 6uid and

    atmosperic pressure

    A.solute Pressure Gauge Pressure 8 Atmosperic PressureDi5erential Pressure

    Te di5erence .etween a.solute pressure 1alues at twodi5erent points in te same 6uid

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    %"Pressure Sensors

    Normal 9ange &!4/:% .ar ; :/// .ar' Diapragms

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    %4!4!"Diapragms &elasticelement t2pe'

    Applied pressure causes displacementof diapragms and tis displacementis measured .2 displacement sensors

    Can measure

    #/ .ar"a.solute

    $/// .ar"gauge pressure

    $4# .ar"di5erential

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    Diapragms

    Materials used

    Plastic &Ceapest'

    Metal Allo2 &Accurate'

    Stainless steel &Suita.le for ig temperature-corrosi1e application'

    Ceramic &9esistant towards strong acids Bal0ali'

    Displacement

    /4! mm can .e measured wit strain gageplaced in a eatstone .ridge

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    %4!4$"

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    %4!4%"

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    C" t2pe Tu.e

    Arc su.tended is less tan %/ deg4

    Can measure pressure up to /// .ar4

    A C"t2pe tu.e of $# mm radius as ama(imum displacement tra1el of F mm4

    Measurement accurac2 of 8"!

    Measurement resolution is moderate

    Displacement sensor as to .e emplo2ed

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    ?elical B Spiral Tu.e

    9otating pointer mo1es against tescale to gi1e te 1isual indication ofmeasurement

    Measurement accurac2 of 8"! of fullscale de6ection

    Measurement resolution is relati1el2

    iger tan C"t2pe tu.e Ma(imum measura.le pressure is ://

    .ar4

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    Disad1antages of

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    %4!4F" Manometers

    Passi1e instrument tat gi1e 1isualindication of pressure 1alues

    T2pes

    U"tu.e

    ell t2pe

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    U"tu.e Manometer

    Applied pressure creates te di5erence in le1elof 6uid in te tu.es

    PHg

    Ppressure

    H specic gra1it2 of 6uid

    Can measure atmosperic, gauge

    and applied pressure

    ?uman in1ol1ement in measurem"

    ent of li3uid le1els in .ot tu.es

    can cause error

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    ell"t2pe or Cisternmanometer

    Te cange in le1el of well due tocange in pressure canges 1er2negligi.l2

    Te le1el of li3uid in tu.e as to .emeasured onl2

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    %4!4#" Dead"weigt gauge

    eigts are added until te piston isadIacent to te (ed reference mar0

    >er2 accurate

    t is used for cali.ration of oterpressure measuring instrument

    Gauge pressure up to ://

    .ar can .e measured

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    4 4 " ermocoup e gauge&termal conducti1it2

    principal' At low pressure tere is a linearrelationsip .etween pressure andtermal conducti1it2" Kinematic

    theory of gases Measurement of termal conducti1it2

    can gi1e an indication of pressure

    Termal conducti1it2 J Pressure Pressure range

    !/*"F m.ar ; ! m.ar

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    Termocouple gauge

    Source of Error

    Termal radiation

    ndependent of pressure of gas

    t can .e 3uanti7ed and correction can .emade

    ?eated element wit low emissi1it2

    sould .e cosen for low radiationloss

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    %4$4$" Pirani Gauge &termalconducti1it2 principle'

    Pirani gauge

    Two identical tu.es are connected ina .ridge circuit

    Pressure range

    !/*"# m.ar ; ! m.ar

    erm stor auge

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    4 4 " erm stor auge&termal conducti1it2

    principle' Uses semiconductor materials as aeating element

    Pressure range

    !/*"F m.ar ; ! m.ar

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    %4$4F" oni7ation Gauge

    Used for measuring 1er2 lowpressures !/*"!% .ar to !/ *"% .ar

    Gas pressure is determined .2determining te current 6owing.etween te anode and catode

    witin te 1essel

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    %4%" ?ig pressuremeasurement &@:/// .ar'

    Materials a1ing 9esistance"pressurecaracteristic tat is suita.l2 linear

    Manganin

    Gold"cromium allo2s

    Measurement of pressure ismonitored electricall2 .2 monitoring

    te resistance cange

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    F" ntelligent PressureSensors

    Adding microprocessor to pressuresensors ma0e tem intelligent

    Ad1antages

    mpro1ed measurement sensiti1it2

    E(tended Measurement 9ange

    Compensation for nonlinearities