061006 kai vacuum

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    VacuumVacuum

    PhysicsPhysics, Technology and, Technology and TechniquesTechniques ofofthethe

    Kai Schwarzwlder,

    Institut fr Physik Universitt Basel

    October 6th 2006

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    OutlineOutline

    Introduction and basics

    Measuring pressure

    Pumps

    Accessories

    Leaks

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    DefintionDefintion of of VacuumVacuum

    A vacuum is a volume of space which is substansively empty of matter,

    [wikipedia]

    Real world vacuums are not perfect: they contain matter!

    Pressure p describes how close to perfect vacuum (p=0) a space is.

    Different units of pressure:

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    PressurePressure unitsunits

    pounds per square-inch=6.89 10-1 1lbf/in21psi

    (physical) atmosphere=1.01 103 760Torr1atm

    technical atmosphere=9.81 102 10mH2O1at

    medicine=1.33 100 1mmHg1Torr

    SI=10-2 1N/m21Pa

    cgs=1 1kDyn/cm21mbar

    mbarDef.Unit

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    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    Classification of Vacuums

    10-11 / 10-17Space: Moon / interstellar

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    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    pressure gauge(s)

    pump(s)

    housing

    hoses, tubes, flanges, valves

    solvants (cleaning)

    baking facility (UHV)

    leak detector

    Equipment and Proceeding

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    PressurePressure GaugesGauges

    Pressure range of some gauges

    Pressure / mbar

    10410310210110010-110-210-310-410-510-610-710-810-910-1010-1110-1210-13

    U-tube

    diaphragm

    Pirani

    hot filament ion ization

    cold cathode discharge

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    DiaphragmDiaphragm GaugeGauge

    pressure-dependent capacitance

    independent of gas type sensitivity approx. independent

    of diaphragm material and

    thickness

    can withstand bakeout

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    C

    vacuum

    ref. pressure

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    ThermalThermal ConductivityConductivity GaugeGauge

    heat conductance

    jE~(T2-T1)

    reduce radiation and convection

    temperature reservoir

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    vacuum

    IU

    T1

    T2

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    Hot FilamentHot Filament GaugeGauge

    electron emission

    Barkhausen oscillations around anode grid

    ionize atoms on their trajectory

    X-ray emission of accelerated electrons

    depends on gas type (ionization energy)

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    vacuum

    -10V

    +200V

    0V

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    ColdCold CathodeCathode DischargeDischarge GaugeGauge

    electronelectron fieldfield emissionemission

    sensitive to gassensitive to gas typetype

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    1...2kV

    B

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    RootsRoots BlowerBlower(Drehkolbenpumpe)(Drehkolbenpumpe)

    ~2500 rpm

    1mbar...10-4mbar

    vibrations (like every mech. pump)

    no oil or lubrication

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    Membrane PumpMembrane Pump(Membranpumpe)(Membranpumpe)

    5 mbar

    robust

    no oil

    backing pump

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    RotaryRotary VaneVane PumpPump(Drehschieberpumpe)(Drehschieberpumpe)

    350-700rpm

    ...10-1mbar

    2 loads in 1 turn

    oil to seal

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    TurbomolecularTurbomolecularPumpPump(Turbomolekularpumpe)(Turbomolekularpumpe)

    ...60.000rpm

    ...10-9mbar

    momentum transfer

    magnet bearings

    =>less friction, no oil

    expensive

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    OtherOtherMechanicalMechanical PumpsPumps

    Scroll PumpScroll Pump

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    (Oil(Oil --) Diffusion Pump) Diffusion Pump((l((l--)Diffusionspumpe))Diffusionspumpe)

    10-10...10-2mbar

    backing system: 10-1mbar

    cheap

    oil contamination

    durable and reliable

    no vibrations

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    CryoCryo andand SorptionSorption PumpPump

    CryoCryo PumpPump HV or UHV

    Condensation of atoms on cold

    wall

    => atoms are trapped

    saturation at higher pressure

    depends on gas typesboiling/condensation temperature

    regeneration: re-evaporation of

    trapped atoms (at RT)

    SorptionSorption PumpPump 10-7mbar

    3 phases

    Sorption

    Desorption

    regeneration

    material with large surface (coal,zeolite,...)

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    These two types are often combined.

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    GetterGetterPumpPump

    Certain materials are evaporated.

    (barium, aluminium, titanium, sodium,...)

    The evaporated atoms react with / bind residual gas atoms.

    The getter atom condenses on a surface.

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    Ion PumpIon Pump

    Emitted electrons ionize gas

    atoms.

    ions accelerated to first cathode

    Atoms are sputtered.

    acceleration towards second

    cathode

    Atoms are buried in bulk of

    second electrode.

    Even noble gases are pumped.

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

    e emission cathode

    anode

    2nd cathode

    B

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    AccessoriesAccessories

    valves

    wearing down by moving parts

    bakeable

    most critical part (leaks)

    O-rings outgas (organic)

    sharp edge cut into copper

    Indium wire to seal joints

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    LeakLeak typestypes andand sourcessources

    cryo leaks: temperature dependent expansion

    virtual leaks: e.g. outgasing

    permeation leaks (rubber)

    misfit joints

    damaged O-rings

    leaking cooling tubes

    contamination / insufficient preparation

    untight valves

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    LeakLeak DetectionDetection andand LocalisationLocalisation II

    Time dependence can give a hint. log-lin plot; log-log plot

    Rate-of-rise: all valves closed

    cavities are seperated

    cavity with fast pressure rise is suspect

    difficult to interpret (normal outgasing)

    Bubble detection: pressurized system

    spray soap solution on housing, tubes, etc.

    the stronger the leak the more bubbles...

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    LeakLeak DetectionDetection andand LocalisationLocalisation IIII

    He mass spectrometer leak detector MSLD

    He is detected with mass spectroscopy

    (partial pressure of He)

    Under-pressure-method

    He is sprayed on set up

    He penetrates leaks

    He can be detected in a connected MSLD

    pressurized method He is pumped in the system

    He penetrates ou of leaks

    Sniffer MSLD detects He

    State-of-the-art

    insensitive to source of He(damaged He-cooling lines, He in atmosphere, use 3He)

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics

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    LeakLeak DetectionDetection andand LocalisationLocalisation IIIIII

    Pictures ofPictures ofHeHe--MSLDMSLD

    LeaksAccessoriesPumpsMeasuring pressureIntroduction and basics