05.2010.pdf
DESCRIPTION
Electrical RevueTRANSCRIPT
www.electricalreview.co.uk 03For further information on ARCBAN® arc flash protective garments call 01925 645645 or visit www.arcflashprotection.co.uk
May 2010 Volume 243 No 5
ELECTRICALREVIEW
Inside this issue:
� Pulling the plug on unsafe practice� Smart machines, more power� Solving enclosure confusion� Smarter choices in electrical testing
ATKINS AND FUSION FOR ENERGYSIGN ITER ENGINEERING CONTRACTAtkins, as part of the Engage
consortium, has signed one of the
biggest engineering contracts in
Europe with Fusion for Energy (F4E).
The consortium has been awarded
the architect engineer contract for
the building and civil infrastructures
for ITER, the world’s latest
experimental nuclear fusion reactor
in southern France. The Engage
contract is valued at approximately
€150m.
Martin Grant, managing director of
Atkins’ energy business, said: “ITER
ranks as one of the most technically
challenging projects the world has
ever seen and it must be delivered
to a time-critical schedule. This is a
remarkable opportunity for Atkins to
showcase its engineering and
management skills on the world
stage and, together with our partners
we are now at the centre of a
scheme that will pull engineers
together across country, company
and skills boundaries”.
“As members of the Engage
consortium we will be involved in
all stages of the design and
construction of the ITER complex,
providing civil, structural and
mechanical engineering, together
with commercial management
through our cost consultants,
Faithful+Gould. Atkins has been
involved in the nuclear sector for
nearly half a century, and with over
1500 people with nuclear skills we
are one of the most experienced
and well-resourced consultancies in
the UK.
The Engage consortium is made
up of Atkins, Assystem (France), Iosis
(France) and Empresarios Agrupados
(Spain). As architect engineer, the
consortium will assist F4E during the
entire construction process, from
detailed design to works completion
for the ITER buildings as well as the
site infrastructures and the
distribution of the power supplies. At
the peak of the design activity, more
than 230 engineers and designers
will work on the contract.
Test & measurement Page 10 Factory automation Page 14 Switchgear technology Page 24 Arc flash Page 28
May 2010 Volume 243 No5
A Swedish energy company has
increased the amount of energy
it can sell by 35 GWh/year with
the installation of ABB medium
voltage drives.
Mälarenergi had been using
resistors connected to slip-ring
motors to control the speed and
hence the flow in the district
heating pumps. The heat from
the resistors was used in the
production of district heat. This
method of using the heat
created by the losses is
comparable to using electricity
to produce district heating, an
expensive method with today’s
high electricity costs.
The company invited ABB to
perform an energy appraisal,
which revealed a lot of energy
could be saved by upgrading
the pump and fan applications
with variable speed control
technology. ABB replaced the
resistors and slip-ring motors on
the district heating pumps with
variable speed drive systems,
including drives, high efficiency
motors and transformers.
For the latest news, products and event information visit www.electricalreview.co.uk
SES SECURES £70M IN NEW UK ORDERS Building services company, SES,
has has secured a further £75.6m
worth of orders across the UK.
Mark Perkins, CEO for SES said,
“Our strategy of focussing on
delivering excellence for our clients
in sectors that we can add real
value to has seen our order book
grow for the year ahead.
“We place a lot of importance on
being a ‘thinking business’ and this
means that we are constantly
innovating, refining and
developing our solutions and
processes with each project we
deliver. This approach has now
seen us move, in a significant way,
into other key sectors such as
energy, carbon reduction and
waste. All in all, we are quite
positive about the future
regardless of the uncertainty
surrounding public spending cuts.”
New contracts include: John
Lennon Airport, Goodhope Hospital
and Bournville College in
Birmingham, Holland Park School
in London; Greater Manchester
Police Headquarters and BSF
schools in Nottingham and Hull.
ELECTRICALREVIEW
TAS Engineering Consultants, a Stockton-on-Tees
headquartered electrical, instrumentation, automation
and control engineering specialist, has been acquired
by GSE Systems.
GSE Systems, based in Baltimore, Maryland, USA
and Glasgow, UK, is a leading global provider of real-
time simulation and training solutions to the power,
process, manufacturing and government sectors.
The acquisition will provide GSE Systems with a
stronger UK and European presence by enabling TAS
to deliver simulator-based training and engineering
solutions.
The deal is said to have the potential to enable TAS
to double the size of its workforce over the next
three-to five years.
Central to the growth will be TAS’s ability to design
and construct control room simulators for the energy
industry, which allow power plant operators to
simulate the exact operations of a plant in a training
scenario. The company will also provide training
services for the simulators.
On the back of this growth, TAS has almost
doubled its turnover to £2.4m in the last two years
and anticipates continued growth following the
acquisition.
John Maplesden, managing director of TAS, said:
“As part of GSE Systems we will be able to build
upon the growth we have already achieved. We have
enjoyed excellent progression in the past few years
and, with the security and resources associated with
a major international company, we can implement a
programme of investment and recruitment that will
take the business forward.
“Entering the simulation facilities and training
sector is a natural progression for TAS and enables
the company to establish an increased presence in a
rapidly expanding power generation sector.”
He added: “This acquisition also proves the depth
and breadth of engineering expertise, which exists on
Teesside. GSE Systems have recognised the high
standard of the industry in the area and the quality of
the workforce, particularly those who have helped to
build TAS.”
Graham Wren, GSE Systems managing director in
the UK, said: “The acquisition of TAS brings strong
and complementary skills and experience into the
GSE family of companies. The combination of world
class simulation technology from GSE and strong
project management, electrical and control
engineering will allow us to provide our customers
with an enhanced service from design concept
through plant commissioning to operational support
and training.”
TAS TO ENTER NEW MARKETSFOLLOWING ACQUISITION BY GSE
NEWS
� Specialist trade supplier, Electricfix,
is opening a network of trade only
counters throughout the UK. The
counters will provide the same fixed
prices and availability already offered
by the Electricfix next day delivery
service, but with the ‘same day’
convenience of a local merchant. The
new counters will be located next to
Screwfix branches and will only be
open to specialist trades. Electricians
will have access to the range of
Electricfix goods at exclusive prices,
which are lower than those offered by
Screwfix. The trade only counters will
be open six days a week with 80
scheduled for launch by the end of
May 2010, and more to come later in
the year.
� UPS Systems has signed a
partnership agreement with BOC, a
member of the Linde Group, to
distribute its new low cost Hymera
150w hydrogen fuel cell generator in
the UK. UPS Systems and BOC are
bringing to market what the claim to
be the UK’s first commercially viable
hydrogen fuel cell generator package.
There are no installation costs as the
fuel cell is a direct ‘plug and play’
solution; users can connect a
hydrogen cylinder, plug in the
equipment and switch on the fuel cell.
IN BRIEF
John Maplesden (left) and Graham Wren (right) inside a controlroom simulator
04 Electrical Review May 2010
www.electricalreview.co.uk 05
WEEE and lamp recycler Electrical Waste Recycling
Group (EWRG) and electrical wholesaler City
Electrical Factors (CEF), both owned by the Mackie
family, have brought court proceedings against
compliance scheme Recolight and four major
lamp manufacturers.
The dispute centres on Recolight’s alleged
refusal to accept or be responsible for any lamps
collected by CEF and EWRG.
Philips Electronics UK, GE Lighting, Osram and
Havells Sylvania UK together have an 80% share
in the lamp market, and are also majority
shareholders in Recolight. CEF and EWRG allege
Recolight is controlled by these manufacturers,
though it is said both companies acknowledge
Recolight is an open scheme.
Since 2007, manufacturers have charged
electrical wholesalers like CEF 15p per lamp to
cover the cost of treating and recycling waste
lamps. This surcharge goes to Recolight, who in
turn is responsible for recycling these old lamps
when they are returned, though CEF continues to
pay the 15p per lamp surcharge to
manufacturers.
CEF alleges Recolight has refused to accept
bulbs collected from its customers since 2008,
and CEF (under its obligation to take old lamps
away once it has replaced them with new ones)
has been forced to arrange and pay for the
collection, treatment, recovery and disposal of
these lamps.
EWRG was one of a number of recyclers
contracted by Recolight to recycle lamps. It
alleges Recolight has refused to accept
responsibility for any lamps collected by and
processed by EWRG under the firm’s existing
business arrangements with a number of
commercial organisations, including CEF and
other national electrical wholesalers. EWRG is
therefore burdening the cost to recycle the light
bulbs despite the fact that the manufacturers are
charging substantial sums of money to meet
these costs via Recolight.
CEF and EWRG are claiming at least £350,000,
but it is thought the figure may run in to millions
of pounds. The writ itself claims the levy
generates £3.8m a year for Recolight.
A statement from Recolight said: “Recolight
strongly denies the claims by Electrical Waste
Recycling Group and City Electrical Factors, and
has filed a robust defence in the High Court, fully
setting out its position.”
EWRG and CEF said in a statement: “It is
alleged by us the actions of the manufacturers
and Recolight are anti-competitive and a breach
of both domestic and European law. Their actions,
we allege, have caused financial damage to both
claimant companies and in particular to EWRG
which has been compelled to undergo a recent
restructuring and redundancy programme to
allow it to continue to meet its contractual
obligations to numerous third parties, something
which it is determined to do.”
Reports suggest Recolight decided not to
renew some contracts with EWRG because of
health and safety, environmental and quality
concerns at two of its plants. In February of this
year, EWRG was fined £145,000 for exposing
workers to toxic mercury fumes at its
Huddersfield recycling plant, after pleading guilty
to breaching Section 2(1) of the Health and Safety
at Work Act 1974.
RECOLIGHT FACES ACTIONOVER LAMP COLLECTION
CONTENTS
03 || NEWS
08 || GOSSAGE
10 || TEST & MEASUREMENT
16 || FACTORY AUTOMATION
18 || ENCLOSURES
24 || SWITCHGEAR TECHNOLOGY
28 || ARC FLASH
32 || PRODUCT WATCH
40 || CLASSIFIED
43 || BLOWN FUSE
Advances intest technologyhave increasedthe range oftest instrumentoptionsavailable tocontractors
As manufacturersconverge data
between the plantfloor and business
office, machines thatleverage the power
of these domainshave become a
machine builder’scompetitiveadvantage
Specifiers mustassess enclosureconstructionbefore specifyingproducts as theincorrect choicecan lead tosignificant andcostlyconsequences
� .A long term service agreement has
been awarded to Siemens Energy
Service Fossil by Barking Power, one of the
largest independently owned
generating plants in the UK. The new four-
year exclusive agreement covers the
maintenance and service of the non-OEM
steam turbines and generators. Barking
Power Station, based in Dagenham, Essex
is operated and managed by Thames
Power Services. The station is capable of
generating up to 1,000MW and uses
Combined Cycle Gas Turbine (CCGT)
technology.
IN BRIEF
06 Electrical Review May 2010
EDITOR
Elinore Mackay 020 8319 1807
ADVERTISEMENT MANAGER
Neil Coshan 020 7933 8977
PRODUCTION MANAGER
Tania King 020 7933 8975
CLASSIFIED SALES EXECUTIVE
John Steward 020 7933 8974
PAID SUBSCRIPTION ENQUIRIES
Tel: +44 (0) 1635 879361
ELECTRICAL REVIEW SUBSCRIPTIONS
St John Patrick Publishers
PO Box 6009,
Thatcham
Berkshire
RG19 4QB, UK
SUBSCRIPTION RATES:
UK £160.00 per year,
Overseas £195.00
(EU 300.00 US$360).
Electrical Review is a controlled circulation monthly
magazine available free to selected personnel at
the publisher’s discretion. If you wish to apply for
regular free copies then please write to:
Electrical Review Subscriptions
P O Box 6009, Thatcham,
Berkshire, RG19 4TT
Tel: +44 (0) 1635 869868
Fax: 01635 868594
Email: [email protected]
Electrical Review is published by
Laurence Pountney Hill
London EC4R 0BL
020 7933 8999
PUBLISHING DIRECTOR
Chris Cooke
PUBLISHER
John Owen
PRINTING BY
William Gibbons
Any article in this journal represents the
opinions of the author. This does not
necessarily reflect the views of Electrical Review
or its publisher– St John Patrick Publishers
ISSN 0013-4384
All editorial contents © Saint John Patrick
Publishers Ltd 2009. Jan-Dec 2008 8,798
NEWS
The electrical industry has thrown its weight behind
the new AM2 Assessment of Occupational Compe-
tence (AOC), launched by NET (National Electrotechni-
cal Training). The Joint Industry Board (JIB), Electrical
Contractors’ Association (ECA), Electrotechnical Assess-
ment Scheme (EAS) Management Committee and the
Sector Skills Council, SummitSkills have all backed the
new assessment.
“This launch is the culmination of two years of in-
dustry consultation,” said NET business development
manager, Stephen Plant. “The new AM2 has been de-
signed by the industry, for the industry. We are confi-
dent the modifications will reinforce it as the stamp to
show that its holders and their employers are capable
of providing the highest possible level of service to
clients in today’s environment.”
Steve Brawley, chief executive of the JIB says: “The
AM2 provides the industry with proof of the practical
competence of each individual at the end of their JIB
apprenticeship. The JIB is all about maintaining and
improving high standards in the electrotechnical indus-
try and the AM2 assessment is an excellent benchmark
which supports the JIB in achieving this objective. Suc-
cessful candidates can obtain their Electrician card
within the Electrotechnical Certification Scheme to ac-
credit their competence.”
Trevor Hill, development manager at SummitSkills
said: “The industry’s contribution to the updating of
this electrotechnical competence assessment has been
incredibly positive. The experience and advice of those
currently in the industry, in roles at different levels, was
used to ensure that the AM2 reflects the skills and
knowledge needed by to-day’s electricians.
ELECTRICAL INDUSTRY THROWSWEIGHT BEHIND AM2 ASSESSMENT
Uninterruptible PowerSupplies Limited �UPSL� hasappointed Yu Ming Tan as its
Southeast Asia generalmanager. UPSL managingdirector, David Bond said:�Based in Singapore, Yu MingTan brings with him a wealthof industry and localknowledge, which is going tobe invaluable in building theright team and offeringcustomers a level of serviceonly achievable throughsomeone who trulyunderstands the region�sbusiness culture.
EIC has appointedexperienced, charteredquantity surveyor RobertDuggan to take commercialcontrol of its mechanical,electrical and building fabric�MEBF� offering. Formerly aquantity surveyor for
Carillions facilities management division,Duggan, who started his professional life as abuyer, has more than 20 years commercialcontrol experience. His first task for the nationalbuilding services specialist has been to develop aprogramme of bespoke costing for all MEBFcontracts going forward. By producing a uniformset of costing documents, EIC is aiming todevelop a policy of complete transparency acrossall estimated and formal costing papers so clientswill know how their potential spend is brokendown.
Recolight, the specialist WEEE compliancescheme for gas discharge lamps �GDLs�, ispleased to announce the appointment of its newmembership development manager, FrankCraven. Craven joins Recolight from WSL-Europewhere he worked as sales and marketingconsultant for six months. Previously, Cravenworked for Havells Sylvania for 24 years, wherehe was initially in wholesale distribution sales,then in Technical and Specification sales,spending 15 of these years in the OEM division.Craven has a HNC Lighting Engineeringqualification from the University of Salford.
PEOPLE
Robert Duggan
Frank Craven
Yu Ming Tan
www.electricalreview.co.uk 07
Uninterruptible Power Supplies Lim-
ited (UPSL), a UK provider of power
protection solutions, has announced
it will be renamed Uninterruptible
Power Supplies Limited, A Kohler
Company, will be launching a new
website and is embarking on a
global expansion programme.
The programme, already in devel-
opment, will see the first Interna-
tional office open in Singapore in
May. Other new locations are also
planned for 2010, with China, India
and the Middle East initially being
targeted.
The statement follows Kohler
Global Power Group's acquisition of
the UK based UPS and generator
specialist in September 2008 and
signals the American giant's entry
into the European power protection
market.
UPSL managing director, David
Bond, commented on the deci-
sion:"Since joining the Kohler family
we have spent a great deal of time
identifying the right direction for the
company and examining its position
within the global UPS market. Mov-
ing forward, our strategy will see
some challenging goals being set, in-
cluding opening up several new in-
ternational markets and increasing
the company's turnover tenfold in
the next five years. However, despite
these demanding targets, we are ex-
tremely confident we have the prod-
ucts and infrastructure to meet our
objectives and significantly increase
UPSL's market share, both in the do-
mestic market and abroad.”
Talking about the expansion plans,
Yu Ming Tan the company’s new
Southeast Asia general manager, re-
marked: "With the reputation Kohler
Global Power Group brings to the
table, the decision to reflect our par-
ent's name in our international
branding will undoubtedly make it
much easier for consumers to recog-
nise and distinguish our advanced
product range. Looking specifically at
Singapore, it's vital we create clear
blue water between the Kohler UPS
brand and its competitors – we feel
Kohler's history, combined with our
product and service offering will en-
sure we can achieve this."
GLOBAL EXPANSION PLAN
� Denman Instrumentation has completed its 29th contract with
multinational power and infrastructure company, Alstom. The contract,
for commissioning and calibration at Alstom’s new power plant in
Fujairah, UAE, has been an ongoing project since early 2009. Denman
has been working with Alstom (formerly ABB before a buy out in 2000)
for nearly 20 years. The Hull-based company gained its first contract with
the infrastructure giant in 1993 working on the Killingholme power
station in Lincolnshire.
IN BRIEF
The new Singapore office will open in May 2010
THE MAIN MAN
OPINION
HOW MANY MEN .....A study by Screwfix reveals no less than 51% of young men in their
twenties are incapable of wiring a plug. This compares with only 15%
such incompetents amongst men over 50.
Even changing a light bulb apparently leaves one in eight young
men completely stumped – whereas just 3% of we oldies are
apparently unable to turn a bayonet fitting. And when it comes to
bleeding a radiator, over half the men in their twenties would call in
professional help – compared with just (just?) 17% of their dads.
I particularly enjoy the wonderfully laconic response from the folk at
Screwfix. It goes: “Our research shows some young men struggle to
live up to the expectations of previous generations.”
NO CAUSE FOR CONCERNMy congratulations to the World Bank. It is to lend no less than $3.7bn tothe South African state-owned electricity generator, Eskom. The moneywill be used to build the Medupi power station in Limpopo province – thefirst of two giant coal-fired power stations Eskom plan to have inoperation by 2016.I am quite sure the World Bank is absolutely right to completely ignoreits own guidelines, regarding the need to ensure that carbon offsetactions are undertaken to combat the extra emissions that Medupi willcause. It is surely an absolute nonsense for the US, UK and Dutchgovernment to refuse to endorse this project, citing such “environmentalconcerns.”
After all, we have an absolute assurance from none other than theWorld Bank’s president, Robert Zoelick that, from the start, the plant “willuse clean coal technology.” The fact R & D testing for such technology isnot due to conclude, until way after both Medupi stations are up andrunning, need surely give us all no cause for concern.
GOSSIP!GOSSAGE!
The Sunday Times is not a newspaper given to understatement. Either in the sheer length of its breathlessexposés, or in the portentous nature of its accompanying editorials. Recently, it ran an enormous article“revealing” generating electricity from the wind can, from time to time, prove intermittent.This prompted an equally verbose editorial castigating windpower, which concluded with the advice it isfar better to stick with "known technologies that can deliver, like clean coal”. Coal being acknowledged tobe the dirtiest of fuels, you have to assume by this apparent contradiction the Sunday Times editor isreferring to the concept known as “carbon capture and storage”, intended to retain and store the emissionsof carbon dioxide caused by burning coal.
That being the case, the Sunday Times editor might have acknowledged that this is as yet an entirelyunproven technology. Hence the reason why the European Union is hoping to fund 12 “carbon capture andstorage” demonstration plants. It is unlikely we shall know whether these can be made to workcommercially during this decade. So, with the best will in the world, scarcely a tried and tested option!Unlike perhaps using the Sunday Times to light fires with.
NOT GIVEN TO UNDERSTATEMENT
PUZZLING POSTERS
08 Electrical Review May 2010
Most advertising professionals reckon outdoor display posters
must contain very basic messages to be effective. A simple
slogan, with an eye-catching graphic. But not a whole mass of
words.
That is not a philosophy the German company E:On appears to
accept. At my local railway station, there are several large posters
which E:On have paid for. I only know this because there is a
discrete company logo at the bottom right corner.
The poster consists of a small headline at the top, which says:
“Why on earth would an energy company want me to use less
energy?” Below is a line drawing of a man reading a broadsheet
newspaper (of which only two still exist, the Daily Telegraph and
the Financial Times - and as the paper isn’t coloured pink, it must
be the former title).
But most of the poster is given over to no less than 485 words
of tightly written copy, explaining how far-sighted E;On is by
helping us to conserve energy - which I note they conflate with
dishing out million of free energy saving light-bulbs. Scarcely any
of which are ever installed.
At the bottom of the poster, is a strap line, which I admit I find
very confusing. It reads: “Helping you get energy fit. We’re on it.”
What should we conclude from this? Perhaps E.On’s media
buying skills are so great they have ensured such posters only
appear on railway platforms. Where, given the tardiness of too
many trains, there may well be many prospective readers kicking
their heels (as I was).
Or perhaps nobody is really supposed to read all the 485
words. But instead to turn away from the poster feeling that,
verbose or not, this is obviously a far-sighted deep-thinking
company, probably riddled with a fair measure of German angst.
I am genuinely puzzled. What do you think?
All those with an interest in constructing
new power stations have a great interest
in the man who has been appointed to
run the government’s new Infrastructure
Planning Commission. Because it is he
who is taking over from local authorities
the role of deciding which of these get
the go-ahead.
The man with this onerous task is one
John Saunders, an ex-banker with
absolutely no planning qualifications. But
whose main pertinent experience seems to
be as a former licenser of bouncers at the
Security Industry Association.
There are five electricity companies
hoping for a particularly sympathetic
hearing from Mr Saunders. These are
National Grid, Innogy, Powergen (now
E:On), National Power (now RWE) and
Northern Ireland Electric. And what do
these five electricity companies have in
common? I will tell you. It is John Saunders’
name on their shareholders’ register.
TEST & MEASUREMENT
Customer service and
satisfaction levels
have become a
crucial area for
electrical test
companies
FOR CONTRACTORS involved in electrical testing there
has never been a wider choice of test instruments
available.
In recent years the instrumentation industry has been
at the forefront of innovation and technical advances.
These changes have been made in recognition of the
situation for electrical companies, particularly during
difficult economic conditions, the challenge is to balance
the provision of efficient, high quality test services with a
competitive price tag and value for money offering.
The test companies that flourish will be those that
combine a fast and effective service that does not
compromise the quality of testing undertaken – and who
can build on existing customer relationships.
In fact customer service and satisfaction levels have
become a crucial area for electrical test companies. With
less work around existing relationships become even
more important. It follows that an ability to enhance
existing customer services through the provision of a cost-
effective and added-value test service can do much to
both reinforce a company’s reputation and maintain a
positive profile with influential prospects.
In addition, as well as a wide variety of testers
available, the ability to provide a seamless link between
test instruments used in the field and central test record
systems that produce test certification and other reports
also takes on even greater importance.
The good news for large and small contractors is
advances in test instrumentation mean a range of options
are available to meet specific test needs – and budgets –
for periodic electrical installation testing or portable
appliance testing.
IN 17TH EDITION TESTINGThe HSE’s Guidance Note GS38 provides guidance to
electrically competent people involved in electrical testing,
diagnosis and repair. The note identifies three main test
instrument categories – those that detect voltage, those
that measure voltages and those that measure current,
resistance and (occasionally) inductance and capacitance.
The first named forms an essential part of the
procedure for proving a system dead before starting
work, whilst the other categories are more concerned
with commissioning and testing procedures and fault
finding.
Guidance note GS38 provides details of the risks
associated with the use of unsatisfactory test equipment
and includes a list of safety precautions and requirements
all professional electricians should be aware of.
However, in terms of selecting appropriate 17th Edition
test instruments, electrical contractors are broadly faced
with a choice between ‘multifunction/combination’ testers
or single application specific testers.
As the name implies the latter are designed to carry out
one specific function – RCD testing, insulation, earth
resistance etc – and the ‘all in one’ type testers are single
units designed to carry out a wide range of tests
including earth loop, insulation resistance, continuity,
RCDs etc.
Choice invariably depends on the scope of work to be
carried out, but increasingly it is the multifunction testers
JIM WALLACE OF SEAWARD, EXPLAINS HOW ADVANCES INTEST TECHNOLOGY HAVE INCREASED THE RANGE OF TESTINSTRUMENT OPTIONS AVAILABLE TO CONTRACTORS
10 Electrical Review May 2010
SMARTER CHOICESin electrical testing
www.electricalreview.co.uk 11
Multifunction testers
have become the
preferred tools of the
trade for those
involved in 17th
Edition testing
that have become the preferred tools of the trade for those
involved in 17th Edition testing. This is for both practical
reasons, in terms of using one meter constantly rather than
swapping and changing between testers, and also for
budget considerations – buying, maintaining and
calibrating one combination tester is invariably cheaper
than buying three separate ones.
Multifunction 17th Edition testers carry out the required
circuit tests and display the test reading for transfer onto
the test certificate manually or alternatively, readings can
be recorded on a PDA and transferred to a desktop
application for certificate printing. Some testers are also
linked with smart phone and portable laptop applications
which work in the same way by gathering test data
collected in the field for subsequent transfer onto a master
certificate.
The latest generation 17th Edition testers eliminate the
use of intermediary devices by storing a replica of the test
certificate within the tester so test data can be
automatically incorporated onto the certificate as testing is
undertaken.
In this way the instrument combines the functions of a
multifunction test instrument and data logger. When
inspection and testing is complete, the certificate held
inside the tester can be transferred to accompanying PC
software for the completion and print out of formal
certificates.
As a result the time consuming (and therefore costly)
practice of recording results on paper, a dummy certificate
or a PDA is avoided. In addition, because the tester warns
the user if any certificate fields appear incomplete or
invalid, verification of data can be carried out on site
immediately and without return visits.
Recently the concept on ‘on board certification’ in testers
has been extended with additional features aimed at large
testing organisations or the testing of large premises.
For example, the moist advanced 17th Edition testers
now have the ability to upload certificates generated on a
PC into multiple testers. This is particularly useful in
situations where a number of test personnel might be
working on the same large installation, such as a hospital
development or shopping mall and enables specific test
work to be allocated to a number of engineers very easily.
Once testing has been undertaken, the software
enables test results downloaded separately from
different testers to be merged into a single certificate
for the premises concerned.
Another new feature is the ability to ‘clone’ certificates
from an existing master document. This allows the user to
select an existing certificate and use this as a template to
create multiple certificates for identical or similar electrical
installations.
The cloned certificates will contain all of the distribution
boards and circuit details held in the original and therefore
represents an easy way of generating certificates for, say,
20 or more houses on a street which all have the same
electrical configuration.
In these combined testing and certification testers, all
data transfer between the PC and the instrument can be
achieved easily using Bluetooth connectivity. This means a
certificate can be uploaded to the tester, the required test
and inspection carried out and the information
downloaded to a PC and the final certificate printed
directly onto pre-printed NICEIC, ECA, ECA Select or Napit
stationery.
With such a wide range of test instruments and
accessories to choose from, electricians and contractors
involved in 17th Edition electrical testing can be sure the
right test package solution is available to meet their
specific needs and budget.
In recent years substantial technical development has
gone into the development of new test instrumentation so
the ‘tester’ can now be used in a much more effective
manner – improving operational efficiencies, adding value
to the test process and enhancing customer relationships.
Above: In these combined testing andcertification testers, all data transfer betweenthe PC and the instrument can be achievedeasily using Bluetooth connectivity
Right: Powerplus PC
TEST & MEASUREMENT
12 Electrical Review May 2010
TEST & MEASUREMENT
ONE OF THE BIGGEST challenges substation control
engineers face, is not how to implement interlocking
schemes based on IEC 61850, but how to test them. The
problem is particularly acute, because at present IEC 61850
is being more widely used for interlocking than it is in
protection applications.
Of course, options do exist for testing IEC 61850
interlocking schemes. However, these almost always involve
the use of protective relay test set that supports IEC 61850.
This approach, however, is far from ideal. The first concern is
that, in most cases, control engineers are not
protection engineers. They are
unlikely, therefore, to be familiar with
the operating a protective relay test
set. They could, of course, learn, but
that’s a pretty steep learning curve for
something that is not central to their
work.
Another issue is protective relay
test sets are necessarily costly, since they
incorporate high-performance precision amplifiers and other
elements that are expensive to develop and produce. Yet
these are not needed for testing interlocking schemes, so
using a relay test set in this application is not only overkill, it
also needlessly ties up expensive capital equipment.
It’s clear there is a pressing need for a reasonably priced
instrument that is simple to use and provides all of the
facilities needed for testing IEC 61850 interlocking schemes,
but does not incorporate the expensive extras needed for
protective relay testing.
It’s not difficult, in principle at least, to imagine how such
a test set would work. First of all, it would monitor the
Goose messages IEC 61850 installations use to
communicate and it would convert them to the ordinary
type of on/off binary signal that control engineers are used
to working with in non-networked installations.
The test set would also be capable of working in the
opposite direction. That is, it should take signals from
ordinary contacts and convert them into appropriate Goose
messages. In effect, a test set of this kind is simply an
interface between the Goose messages on the bus and the
electromechanical world of the control engineer.
Of course, there’s rather more to be considered than this
very basic overview initially suggests. For example, the
conversion between Goose messages and binary signals
must be fast enough so as not to materially affect the
timing of the interlocking system. In practice, a conversion
time of less than a millisecond, which is achievable with
careful design, will be fast enough to satisfy the most
demanding of requirements.
Next, it is clearly necessary to be able to associate
particular Goose messages with specific inputs and outputs
on the test set. This is best accomplished with software but,
if it is to be intuitive and easy to work with, the software
needs to be carefully designed. Further refinements can also
be envisaged. For example, LEDs that provide instant visual
confirmation of the state of the instruments binary inputs
and outputs would be an important benefit for users.
The ideas mentioned in this article have driven the
development of Megger’s new Goose Message Interface..
This embodies a number of unique technical features for
which patents are pending, and offers the most efficient
and cost-effective solution currently available to the
challenge of testing IEC 61850-based substation interlocking
schemes.
That is, however, by no means the limit of the
capabilities of the Goose Message Interface. While it may
not be particularly interesting to control engineers, the
unit can also be used to adapt a conventional protection
relay test set so that it can be used to test IEC 61850
protection schemes. This is a big benefit for users that
already have protection relay test sets – whether they are
units supplied by Megger or by others – as it is offers a
very straightforward and cost-effective upgrade path.
It also creates an attractive option for consultants and
smaller organisations who can now purchase a Goose
Message Interface and a modestly priced relay test set, to
cover all their relay and interlocking test requirements for
both conventional and IEC 61850 schemes.
Equipment that allows convenient and dependable
testing of IEC 61850 interlocking schemes has, until now,
been difficult or even impossible to find. This situation
has now been addressed by Megger’s Goose Message
Interface, an instrument that provides the added bonus
of facilitating the testing of IEC 61850 protection
schemes.
IEC 61850, THE NEW STANDARD FOR SUBSTATION DATA NETWORKS, IS CREATING A LOT OF
INTEREST AND EXCITEMENT. IT’S ALSO CREATING MORE THAN A FEW CHALLENGES, SAYS
ROMAIN DOUIB OF MEGGER, NOT LEAST FOR SUBSTATION CONTROL ENGINEERS WHO
SPEND THEIR LIVES CREATING AND WORKING ON INTERLOCKING SCHEMES
Putting engineers back in CONTROL
Megger’s Goose Message Interface
Caption
CMC 850The CMC 850, shown in Figure 1, is the
first test set dedicated to IEC 61850. It
focuses on the described real time
communications utilising Goose and
sampled values. The device is controlled
by the well proven Omicron Test Universe
software. Additional features can be
accessed through a new web interface.
The device was developed for the IEC
61850 standard, working without classical
secondary values. The result is a small
and light weight device which is compact
and easy to carry having a width of just
80 mm and a weight of only 1.7 kg.
Conventional I/Os and analog outputs are
not available.
The capabilities of CMC 850 regarding
IEC 61850 are the same as their ‘big
brothers’ CMC 256-6, CMC 256plus, CMC
353, and CMC 356:
The CMC 850 has the capabilities of
simulation and subscription of up to 360
data attributes up to 128 Goose
messages, and the generation of up to
three sampled values streams (one
stream contains 4 currents and 4
voltages)
The supported sampled values version
and more specifically the option with 80
samples per cycle is in accordance with
the implementation guideline of the UCA
International Users Group [2], (widely
known as "9 2LE").
ADDITIONAL FEATURESThe device provides additional built-in
functionality, which cannot be found in
other CMC test sets. These functions are
accessed with a normal web browser.
One feature is the visualisation of received
sampled values in a multimeter or
oscilloscope view, seen in Figure 2.
Subscribed sampled values are used to
calculate the phasors, which are then
provided as synchro¬phasors according to
IEEE C37.118 [2]. Recorded network traffic
(in PCAP-format) can be played back
through the device.
TIME SYNCHRONISATIONTime synchronisation is an important issue
when dealing with sampled values. The
CMC 850 is delivered with the CMIRIG-B
interface which allows synchronization to
IRIG-B or a pulse-per-second (PPS) signal.
Time stamping of Goose messages and
sampled values is made possible through
the use of Net¬work Time Protocol (NTP)
or Precision Time Proto¬col (PTP)
according to IEEE 1588-2002, V1).
SEGREGATION OF NETWORKSThe CMC 850 is equipped with two
independent Ethernet-Ports (Figure 3).
Each of these ports can be used for
controlling the test set with a local PC, or
for sending/receiving Goose and/or
sampled values. This allows maximum
flexibility in the configuration and a
segregation of IEC 61850 data combined
with the control protocol for the test set.
APPLICATIONSThe CMC 850 test set is perfect for use in
the IEC 61850 environment. It is
particularly suitable for use in the
development of intelligent electronic
devices (IEDs) and for factory and site
acceptance testing. The device is also ideal
for demonstrations of IEC 61850 IEDs and
for training purposes.
SUMMARYOmicron was the first vendor to provide
testing solutions for IEC 61850. This
device, equipped for current and future
testing in the IEC 61850 environment, is
the result of vast experience, technical skill
and collaboration with international
standardisation committees.
ADVERTISEMENT FEATURE
A new test set dedicated to IEC 61850
For more information visit www.omicron.at or call 01785 251 000
The standard IEC 61850 [1] covers the communication in utility automationsystems. More and more substations use a communication system according
to this standard incorporating GOOSE and Sampled Values. This articledescribes Omicron's new test set, CMC 850, which was developed to fulfill
the requirements of customers working in pure IEC 61850 environments
Figure 1: CMC 850
Figure 2: Sampled Values visualized in web browser
Figure 3: CMC 850 Connector Side
14 Electrical Review May 2010
FACTORY AUTOMATION
AS MANUFACTURERS converge data between the plant
floor and business office, machines that leverage the
power of these domains have become a machine
builder’s competitive advantage. Information-enabled
machines arm manufacturers with a valuable resource
for gaining critical operational insight they need in
today’s knowledge-based business environment.
While helping to differentiate machine builders in the
marketplace, information-enabled machines have
another advantage: they help machine builders reduce
total cost to design, develop and deliver those
machines to the market. As the economy has cooled,
demand for information-enabled machines has heated
up. Why?
Machines with embedded intelligence offer an
innovative way to wring more productivity out of the
manufacturing operation. That’s because these
machines generate data and diagnostics that leads to
meaningful analysis. That analysis helps control
engineers precisely identify how to improve their
processes.
Industry standards helpFortunately for machine builders, industry standards
such as EtherNet/IP have made building these
sophisticated machines easier than ever. The
EtherNet/IP protocol allows users to control, configure
and collect information over the same network while
still having the ability to support standard Ethernet
functions such as e-mail, web page browsing and data
sharing.
With such broad capabilities and performance, Ether-
Net/IP can serve the functions of multiple network
levels. This converged network infrastructure simplifies
a machine’s design, and in turn helps machine builders
lower their design costs.
MACHINE BUILDERS HELP CUSTOMERS CONNECT MANUFACTURING
AND IT BY USING INFORMATION-ENABLED MACHINES EXPLAINS
ANDREW SMITH, COMMERCIAL ENGINEERING TEAM LEADER FOR
ARCHITECTURE AND SOFTWARE, ROCKWELL AUTOMATION
Smart machines, more POWER
Andrew Smith
FACTORY AUTOMATION
The savings are even greater for machine builders that
pair EtherNet/IP capabilities with controllers that have
advanced text string handling instructions. With
supporting hardware, EtherNet/IP-enabled controllers
can initiate e-mails to multiple addresses to deliver
reports that maintenance personnel can use. For
example, maintenance can check alarms, provide
manufacturing proficiency data to management or
deliver machine diagnostic data to the OEM.
This deep understanding, along with remote access
capabilities, helps keep machines running. Embedding
intelligence-gathering devices into machines helps
machine builders provide customers with self-diagnostic
equipment that can predict and prevent failures. This
improves productivity and can reduce repair costs.
Some machine builders provide an overall equipment
effectiveness (OEE) report and other advanced
information displays via the human-machine interface
(HMI), giving operators instant insight to these
diagnostics. In addition, the end user can relay machine
condition information back to the machine builder for
value-added monitoring and analysis services.
Technicians can then securely connect to the machine to
monitor critical parameters and take action before a
machine fails.
Savings beyond the machineMachine builders traditionally designed equipment with
a focus on meeting the needs of the controls engineer.
However, they also need to consider the needs of IT
professionals. At Rockwell Automation we have
developed tools, technologies and resources to help
OEMs both address and facilitate this top-floor to shop-
floor integration. New products help machine builders
manage real-time information flow by reducing network
latency and jitter. Modular managed switches can now
address the network convergence activities by offering
features for both IT professionals and control engineers.
Fixed managed switches can also give users cost-
effective control over their Ethernet/IP network, which
can work especially well for applications with small or
highly distributed network devices or devices connecting
to the controller.
Achieving high performanceInformation-enabled machines are essential for giving
operators and managers the insight they need to
technologies and resources, machine builders can
reduce their overall cost to design, develop and deliver
these sought-after machines. Machines that effectively
bridge the gap between the shop floor and the top floor
ultimately help OEMs meet customer demands for high-
performance machines.
16 Electrical Review May 2010
Fortunately for
machine builders,
industry standards
such as
EtherNet/IP have
made building
these sophisticated
machines easier
than ever
CWM Automation was recently
tasked by TSC Foods with devel-
oping a fast and efficient cell for
measuring and filling plastic pots
with a premium soup product.
Products from Rockwell Automa-
tion formed part of the solution.
Visit wwww.electricalreview.co.uk
/features to read the full story.
ADVANCED AUTOMATION FOR FOOD PROCESSING
On a weak supply, a normal fuse
may take two to three seconds to
clear, which is ample time to inflict
some serious damage on a drive.
Semiconductors, such as those used
in the rectifiers and inverters of AC
drives, are heated rapidly by excess
current, so even a short exposure to
overload can be very damaging.
Drives differ from other equipment
in that they have large amounts of
energy stored in the DC link
capacitors. With the DC link isolating
the motor from the supply, protection
for the motor is effectively provided
by the drive. However, the rectifier
and associated components must be
protected at the supply side.
Fuses and circuit breakers measure
the current passing through and
therefore are very sensitive to the
effective fault level of the supply for
their clearance time. As well as
fitting the recommended rating of
fuse or circuit breaker, the user must
be careful to calculate the clearance
time; the required clearance time
will be given in the drive
manufacturer’s data. Typically,
clearance times of 500 mS will be
adequate, but times as short as 100
mS may be needed. Such short
clearance times may necessitate the
use of high speed fuses, also known
as semiconductor fuses, to ensure
appropriate protection.
While the fuse or circuit breaker
selected may be sufficient for the
average network supply,
consideration must also be given to
alternative supplies, such as
generators which have much lower
fault levels, to ensure that the drive
has adequate protection at all times.
If using a residual current device
(RCD), the role of the radio frequency
filters must be considered.
These filters are used in most
drives to mitigate conducted
emissions. By the nature of their
design, they have an inevitable earth
leakage. In addition, the drive will
always exhibit a very small level of
DC in its supply, which can prevent
some types of RCDs from tripping. If
using an RCD, the drive should be
fitted with low leakage filters.
However, the choice of RCD is still a
difficult area and the RCD
manufacturer should always be
consulted.
READER SURGERY
A:
Q: What type of fuse should I use for a VARIABLE SPEED DRIVE?
Geoff Brown, Drive Applications Consultant, ABB Limited � Tel: 01925 741 111 � Fax: 01925 741 212 � Email: [email protected] � Web: www.abb.co.uk/energy
Geoff Brown
18 Electrical Review May 2010
ENCLOSURES
THE VARIOUS enclosure materials available have their
strengths and weaknesses and in order to specify the
most appropriate material, these must be fully
understood. In addition, the importance of the right
quality enclosure is critical. The role of an enclosure is to
protect valuable electrical components and personnel
and it just doesn’t make sense to save a few pounds by
purchasing an inferior product to protect high value
systems. A substandard enclosure could result in leaks,
damage to equipment, and possibly even become a
hazard to the public. If this happens not only is the user
faced with the cost of replacing the enclosure, there is
also the cost of changing any damaged components,
downtime and possible litigation.
It is critical the same level of time and investment goes
into choosing the right quality enclosure, in order to
reflect the time and money spent in developing the
system it contains and the system(s) it is connected to.
Choosing the right material for the job is also an
important consideration. Buying a high quality enclosure,
but in the wrong material, can be a costly mistake.
Depending upon the application and the preference of
the customer, there are three common materials which
enclosures are manufactured from: mild steel, stainless
steel and GRP. But regardless of the material used, each
enclosure should be chosen to suit the specific
application they are intended for and this includes having
the appropriate IP rating. IP ratings are defined in the IEC
60529 standard for degrees of protection provided by
enclosures, published in the UK as BS EN 60529.
The degrees of protection are specified by the letters
IP, followed by two or more digits. The first digit (1 to 6)
depends on the protection given by the enclosure to
equipment within it against the ingress of objects, and
also the protection of persons against contact with live
parts of equipment within the enclosure. The second digit
(1 to 8) relates to the protection of equipment against the
harmful ingress of water. Either digit can be replaced by
‘X’ for an unspecified condition.
Optional supplementary letters can be used to specify
only the protection of persons against access to
hazardous parts, and to stipulate special conditions, such
as use for high-voltage apparatus or under specified
weather conditions.
In general, a higher number represents better
protection, although specifiers should be aware this isn’t
always a guarantee, as sometimes an enclosure might,
for example, pass the tests for IP67 but not to a lower
rating such as IP65.
It is important specifiers fully understand the
conditions of use for an enclosure, as simply specifying a
high IP rating does not necessarily mean it is right for the
job. The designations refer to the ability of the enclosure
to pass the tests under controlled conditions, not to its
ability to withstand influences such as weather, sunlight,
corrosion, or extremes of temperature. A product can
meet the highest level for protection against ingress of
water, yet be subject to rusting, so customers must make
clear what they are actually expecting from an enclosure
rather than relying solely on an IP rating.
In addition to IEC (BS EN) 60529 there are two other
standards widely used for enclosures; IEC (BS EN) 62262
‘Degrees of protection provided by enclosures for
electrical equipment against external mechanical impacts
(IK code)’ and IEC (BS EN) 62208 ‘Empty enclosures for
low-voltage switchgear and control gear assemblies -
general requirements.’ BS EN 62262 uses the letters IK
followed by the numerals 00 to 10 to specify the
enclosure’s ability to withstand mechanical shock
including direct impact.
These ratings are used across all materials including
mild steel –the UK’s most popular choice. This type of
enclosure is suitable for most indoor applications. With IP
ratings up to IP66 and a high IK rating, it is robust and
SPECIFIERS MUST ASSESS ENCLOSURE CONSTRUCTION BEFORE SPECIFYING PRODUCTS AS
THE INCORRECT CHOICE CAN LEAD TO SIGNIFICANT AND COSTLY CONSEQUENCES. THEY
SHOULD ALSO MAKE SURE THEY FULLY UNDERSTAND THE SYSTEM OF IP RATINGS, TO AVOID
INCORRECT CHOICES AND SPENDING MORE MONEY THAN NECESSARY. HERE, DARREN
HODSON FROM SCHNEIDER ELECTRIC EXPLAINS THE SYSTEM OF ENCLOSURE RATINGS,
DISCUSSES THE DIFFERING MATERIALS AVAILABLE AND HIGHLIGHTS ONE OF TODAY’S MOST
COMMON MISCONCEPTIONS SURROUNDING THE RATINGS STANDARDS - IP69K
Solving Enclosure CONFUSION
Caption
Andrew Smith
Caption
www.electricalreview.co.uk 19
strong in many environments. The fact that it is easily
modified is another reason why it has remained a popular
choice for so long. However, specifiers are gradually
realising its weaknesses. Mild steel has poor anticorrosion
properties if the material is not treated, and this treatment
is usually expensive. In addition, cut-outs made after
painting must also be protected, adding yet a further cost.
As an enclosure material mild steel still has its place.
For general purpose enclosures, either indoors or in
industrial and commercial premises, it is a cost effective
solution but the fact it corrodes so quickly makes it an
unsuitable choice for any external applications.
Stainless steel has been a popular material choice for
decades, typically used within the food
manufacturing, food processing and
pharmaceutical industries as well as for
most external applications. It provides
the same benefits as a mild steel
enclosure but with greater longevity in
aggressive environments. It is also rust
resistant, however depending on the
grade and the environmental conditions, tarnishing and
corrosion can occur. Stainless steel also has its own
natural finish and so requires no further treatment.
GRP is best suited to outdoor applications as it does
not corrode in damp/wet conditions, even when exposed
to sea salt. It also offers excellent protection against UV
rays and therefore it won’t discolour. Being an insulator it
offers extra peace of mind on public access sites and so
GRP is fast becoming a major competitor to steel with its
insulation, strength and corrosion resisting properties
over a temperature range from -50oC to 150oC.
GRP enclosures are designed for the wide variety of
aggressive applications in which they are used. In
ENCLOSURES
Buyers should be
aware IP69K
products from
different
manufacturers may
differ, and might
not even pass the
tests for IPX5
ENCLOSURES
20 Electrical Review May 2010
addition to the material, which is double insulated, self-
extinguishing and halogen free, there are a number of
anti-vandal features which make unauthorised access
difficult. The list of industries that now accept GRP
enclosures is growing and includes security, airports,
highways, rail, utilities, telecoms and agriculture.
It is also important to remember, especially when
considering harsh environments, high IP levels are not
necessarily an indication of a product being
weatherproof. Other design features such as canopies
also contribute to the enclosure providing the correct
level of protection.
IP ratings are invaluable in ensuring enclosures meet
the correct standard however it is not always straight
forward, as highlighted by one of today’s most common
misconceptions – requests for enclosures rated IP69K. At
first sight, when you consider the rules for IP codes there
is no such thing, since this rating is not mentioned in any
of the standards mentioned above. In fact it stems from a
German national standard developed for use specifically
in the automotive industry.
DIN 40050-9 adds to the IEC 60529 rating system with
an IP69K rating for high-pressure and high-temperature
wash-down applications. The IP69K test specification was
initially developed for electronic equipment on road
vehicles, but has also been used in other areas such as
the food industry, where the use of pressure washers is
common.
This standard is purely a German national one and
currently has no real meaning in the UK or other
countries, as it doesn’t feature as part of a British or
International standard. A project is now underway to
incorporate its requirements into IEC 60529 but initial
attempts by various test houses found the test
equipment and procedures were not precisely defined
by the DIN standard. This means they do not give the
same result when performed by different test houses,
and so cannot be compared. Some research has resulted
in a proposal to modify IEC 60529 to include the
designation IPX9, but this is still at an early stage, and
needs more work before it can be published as an
amendment to the standard.
In the meantime buyers of enclosures should be aware
that ‘IP69K’ products from different manufacturers may
differ, and might not even pass the tests for IPX5. They
should also remember that even the IEC 60529 tests are
fairly short, up to 30 minutes for IPX7, although longer
immersion can be agreed as part of IPX8. As a result they
do not define the enclosure’s ability to withstand long-
term influences such as weather conditions. It is also
often forgotten the ‘water ingress’ tests do not specify
that no water must enter; they allow water to enter but
not in quantities that are considered to be ‘hazardous’,
which of course cannot be determined without knowing
what apparatus will be within the enclosure.
Today’s enclosures offer a wide choice of materials
and the breadth of products available is always
expanding but specifiers and designers should remember
that correct material specification is vital in achieving
product longevity. And it is impossible not just to choose
an enclosure with the highest IP rating and expect it to
do any job, in any environment. Specifiers need to
carefully assess the conditions of use and prescribe the IP
rating that is most appropriate and importantly one that
is recognised by IEC or British Standards, as well as
choosing the appropriate material for their enclosures.
Electric arc is one of the most deadly and least understood hazards of
electricity. The outcome of an arc flash can be disastrous but most
people are unsure how to deal with the risks effectively.
An electric arc is an ongoing plasma discharge through normally non-
conductive media such as air and occurs when there is a short circuit
through the air between conductors or conductors and the ground,
resulting in hazards including exposure of workers in front of the
electric arc to extremely high temperatures, ultra violet light, toxic
smoke and fumes and fast moving debris. This can result in burns,
blindness, lung damage, hearing damage and death to not only the
people working on the electrical equipment but also to people located
nearby. J & K Ross has developed the Arc Flash Protection Programme
to help companies assess the potential risks of arc flash, carry out the
necessary checks and implement improved procedures if necessary.
This may include the implementation of personal protective
equipment (PPE).
Risk Assess
People working in the vicinity of or at energised parts of electrical
systems need to be protected against the effects of possible electric
arcing. All such work needs, first of all, to be subjected to a risk
assessment. This will enable the risk from arc flash to be identified,
determine who might be harmed and form the foundation of the
next steps.
React
The severity of the thermal effect of an arc flash is defined as
incident energy, which may arrive at the worker at a given distance
from the electric arc, and is measured in calories/centrementre²
(cal/cm²); it is the energy that a victim, at a given distance from the
electric arc, could receive to the surface of their clothing. In cases
where the clothing is not sufficiently protective against the heat and
radiation generated by an electric arc, the victim may suffer serious
skin burns. An arc flash study will tell you the incident energy likely
to occur due to the flashover, or in simple terms – how big is the
bang? Following a risk assessment it may be necessary to carry out
an arc flash study to establish the potential incident energy and
then suitable risk control measures can be explored. Most
importantly, there will be an evaluation that will highlight the cases
of low risk, those which will need other protective measures and
those areas where there is a great danger to workers who engage
in live working activities or are working on or close to energized
electrical equipment.
Realise
Based on the outcome of the risk assessment and arc flash study,
control measures need to be implemented to remove, eliminate or
reduce the risk. These measures should adhere to the following
hierarchy of risk controls:
1. Elimination– de-energise equipment before beginning work
2. Minimisation – investigate trip times or fuse ratings and explore
possibilities for faster disconnection times.
3. Information and training – educate workers to ensure their
competence
4. Control the risk – properly maintain equipment and substations to
ensure safe working systems
5. PPE – issue as a last line of defence to help prevent burn injury to
workers
If it is still necessary to protect workers, providing all other practicable
measures have been taken to minimise the risk, adequate PPE should
be issued as a last line of defence. PPE can help protect against the
thermal effects of an arc flash but it doesn’t prevent the accident from
happening in the first place.
Flame resistant (FR) clothing can be rated based on its Arc Thermal
Performance Value (ATPV) in cal/cm2. To properly protect a worker, the
ATPV rating of the FR clothing must exceed the calculated prospective
incident energy caused by an arc flash onto the worker at a given
distance from the electric arc. J & K Ross, in conjunction with DuPont
Personal Protection, has developed ARCBAN® a range of CE certified arc
flash protective garments made from Nomex®. The ARCBAN® range of
garments are designed to be layered to offer the relevant level of
protection when required for different jobs with different possible
incident energies and ensure that the worker is not restricted or
compromised with cumbersome clothing, which would have been
selected based on being appropriate for the worst case situation.
Layering the garments can help to increase the ATPV levels due to the
air gaps in between the garment layers. It can also help with matching
the hazard and risk with the appropriately designed PPE resulting in the
wearer having more fit for purpose and comfortable solutions for the
relevant hazardous environment.
The ARCBAN® range incorporates DuPont™ Nomex®, an inherently
flame resistant meta-aramid fibre that does not melt, drip or support
combustion in the air. The thermal behaviour of Nomex® is due to its
molecular structure and not by applying a flame retardant chemical
substance to the fabric, yarn, fibre or polymer. This means that Nomex®
offers permanent protection that cannot be washed or worn away. The
ARCBAN® range offers head to toe solutions providing various levels of
electric arc protection.
DuPont™ and Nomex® are registered trademarks or trademarks of E.I.du Pont de Nemours and Company or its affiliates.ARCBAN® is a registered trademark of J & K Ross.
ADVERTISEMENT FEATURE
For more information visit www.arcflashprotection.co.uk or call 01925 645645
Arc Flash Protection... ARE YOU AT RISK?Chris Ross explains the principle themes to the ArcFlash Protection Programme from J & K Ross
24 Electrical Review May 2010
SWITCHGEAR TECHNOLOGY
THE TERM ‘HYBRID’ refers to the combination of both
conventional air insulated switchgear (AIS) and the newer
metal-clad gas insulated (GIS) switchgear. This hybrid
solution, as found in ABB’s Pass MO design – rated up to
170 kV, uses existing, tried and trusted GIS components
together with a conventional and extremely reliable AIS
bus to connect the various hybrid modules. All the
necessary substation switchgear bay functions, including a
circuit breaker, one or more combined
disconnector/earthing switches, bushings for connection
to single or double busbar systems and a current
transformer are integrated in one compact module,
eliminating the need for separate pieces of equipment for
each function.
Hybrid advantagesThe advantages of the hybrid switchgear design include:
� AIS busbar: The AIS busbar is relatively inexpensive
while offering proven reliability.
� All live contacts in SF6: Experience has shown AIS dis-
connector switch contacts require relatively high levels
of maintenance, while experience with GIS is exactly the
opposite. The use of SF6 technology makes the hybrid
switchgear virtually maintenance free, this combines
STEPHEN TROTTER, DIVISION
HEAD OF ABB POWER SYSTEMS
UK, EXPLAINS HOW HYBRID
SWITCHGEAR MODULES THAT
COMBINE THE VIRTUES OF AIS
AND GIS TECHNOLOGY CAN
OFFER GREATER FLEXIBILITY FOR
SUBSTATION DESIGN
Hybrid substationSWITCHGEAR provides the
best of both worlds
The Pass MO installation at Reading
SWITCHGEAR TECHNOLOGY
with a high level of reliability to ensure a lower global
life cycle cost.
� Fewer switching elements: Use of GIS technology allows
rationalisation of switching elements.
� Factory pre-assembled and tested: The hybrid modules
are fully pre-assembled and tested in the factory. This en-
sures a higher quality of finished bay than if it is assem-
bled under site conditions, minimises installation time on
site – typically two days per bay, reduces the possibility of
delay due to adverse site conditions and there is less
need for skilled resources on site.
� Monitoring and on-line diagnostics: The integrated nature
of the plant facilitates the use of electronic monitoring
and on-line remote diagnostics.
� Substation modularisation: A modular approach to sub-
station design offers cost and time savings during the de-
sign and construction phases. The use of standardized
components reduces the number of possible variations
and hence the risk of design errors. More predictable
costs also offers a higher level of confidence in the proj-
ect estimation process.
� Space saving and reduced civil works: The hybrid design
can save up to 70% of the space normally required for a
conventional AIS substation, while also reducing the need
for civil works such as foundations, steelwork and cable
trenching operations
� Combined disconnector/earthing switch: Pass MO is
equipped with a combined disconnector/earthing switch.
The mechanism has a minimal number of mechanical
components and is intrinsically reliable and maintenance-
free.
� Circuit breaker: The Pass MO circuit breaker is a single
pressure interrupter that operates by means of the well
known selfblast principle. The energy for interrupting cur-
rents is partly supplied by the arc itself, this reduces the
energy the operating mechanism needs to provide by
around 50% compared with a conventional puffer type
circuit breaker.
� Versatility: The Pass MO range offers a series of modules
for HV substations including: single bus bar (SBB); double
bus bar (DBB); double circuit breaker (DCB). It can also be
installed as a high voltage bay on a mobile truck for use
in emergencies or if work has to be carried out on exist-
ing HV bays.
� Transportation: The Pass MO fits into a standard truck
container and does not require any packaging. No special
arrangements are needed for shipping and transporta-
tion, and once on site just a simple 30° rotation of the
outer poles is needed for the final layout.
Tight fit for Breamish Street substationWell over 2,000 Pass MO bays have been installed
worldwide. Following its approval by the ENA (Energy
Networks Association) one of the first UK projects to feature
the range was CE Electrics UK’s new 66/11 kV Breamish
Street substation on a brownfield, urban site in Newcastle-
upon-Tyne.
The new primary substation is helping CE Electric UK to
deliver an additional 18 MVA of firm capacity to meet the
growing demand for additional power, and need for load
transfer, created by the significant urban redevelopment
programmes on the north bank of the River Tyne. The
restricted space available presented a particular technical
challenge, since the Breamish Street site is not only compact
in size, it is also hemmed in on all four sides by a hotel, a
pharmacy, a residents association and the 18th century St
Ann’s church.
The space-saving capability of the design has been utilised
to construct a new substation comprising two 66/11 kV
15/30 MVA CER transformers, a 66 kV in/out unit and a 13
panel 11 kV switchboard. A 66 kV feeder unit has also been
installed at Fossway, the closest CE Electric UK substation.
Providing vital construction space at ReadingHybrid switchgear has also provided an innovative interim
solution for the new Scottish and Southern Energy (SSE) 132
kV indoor GIS substation at Reading, currently under
construction by an ABB and Balfour Beatty consortium. The
site presented a particular challenge as it was already
completely full with time expired AIS switchgear that needed
to remain in service until the circuits could be transferred to
the new substation.
At first, it appeared the only possibility would be to extend
the site onto the local, heavily wooded, green space to offer
the additional room needed for the construction of the new
indoor GIS building. However, extending the site would have
involved considerable planning time and expense and
significant project delays.
An innovative alternative was found by using ABB
switchgear as a temporary measure to provide additional
space to enable the new GIS building to be built within the
existing site footprint. Firstly, ABB dismantled the generator
circuit breakers that used to serve the old North Earley power
station, which was demolished some years ago. This freed
up just enough space to install the Pass MO modules to take
over the operation of the AIS circuits at the far end of the
site. This enabled the old AIS switchgear to be dismantled to
make room for the new GIS substation. After all the circuits
have been transferred to the new substation the Pass MO
modules will be removed.
26 Electrical Review May 2010
Pass MO hybrid switchgear in DCB(double circuit breaker format)
28 Electrical Review May 2010
ARC FLASH
FOR ONE THING, the 13A kettle socket will be switched and
most people would flick the switch first before withdrawing
the plug. The industrial wall socket is commonly unswitched,
or just with a separate rotary isolator fitted adjacent to the
socket. This looks like an after-thought to protect the socket
user by providing an isolator nearby and hoping it gets used.
It depends on the isolator being operated before the plug is
withdrawn from the socket to ensure the circuit is no longer
live – hardly a fail-safe solution.
The consequence of pulling industrial plugs live out of
sockets can simply result in the required disconnection of the
electricity supply, but a much more serious outcome can be
severe burning from electrical arcing or
molten metal, usually brass – the metal
widely used for plug and socket contacts. The
fact that often nothing happens to the user
when the plug is pulled out can lead to a
false sense of security and risks the action
becoming routine or entirely normal and, as
such, one of those things we don’t think
about when we do do it. Things can become
even more dire if there is a fault in the
plugged-in equipment - perhaps a locked
rotor - then the danger of drawing an electric
arc with the plug is extremely high.
Preventing this outcome should be a
corporate priority.
It’s all in the designThe common industrial plug and socket
design employs a brass pin fitting into a brass
tube. Somewhere along this tube the male
pin will make contact with the tube although
not throughout the entire length of the tube –
a forced fit. The 16 and 32A versions are
manageable, but the 63 and 125A versions
test the strength and guile of the user.
Some socket versions offer an interlock to prevent live
pull-outs but these don’t always withstand the physical
frustration of the user trying to disconnect the
equipment. The common result of repeated plug
insertions and withdrawals is contact wear and
loosening. Loose contacts lead to overheating which
leads to oxidization and eventual failure.
The abuse plugs and sockets seem to attract affects their
serviceability. Conductor terminal screws loosen because
nothing prevents them from loosening. The culprits are
movement, thermal cycling and vibration. The cable entry
point into the plug is often inadequate, forcing extra strain
onto the conductor terminals themselves whilst the cable
gland works loose and migrates up the cable sheath to
perform no role whatsoever.
If there is one application where duty holders are
sensitive to these failings, it is the transport industry –
since refrigerated lorries must (increasingly) plug in
overnight to cut down on noise pollution, engine wear
and tear and fuel costs. It is common to see 415VAC 32A
coupler sockets lying around on the tarmac suffering from
the problems listed above but also quite possibly in or
close to a pool of water. The RCD-protected socket posts
will be at various angles having been reversed into by the
trailer. The pin and sleeve design cannot offer a switched
coupler socket thus trailers can be unplugged live with all
the inherent dangers.
So what’s the alternative?The decontactor socket design approaches the contact
problem head-on by using butt contacts instead of force fit
types. The concept is it is safer to throw a switch before
disconnecting industrial electrical plant and so the
decontactor has an integral switch mechanism. So far it’s a
plug and socket and a switch. But once the switch
THERE ARE MANY THINGS IN LIFE WE DO WITHOUT
THINKING; CLOSING THE CAR DOOR AS WE GET IN, BUYING A
LOTTERY TICKET EVERY WEEK AND, IN MANY A FACTORY,
PULLING PLUGS STRAIGHT OUT OF SOCKETS! NOW IF IT’S THE
KETTLE PLUG WE PULL OUT BEFORE GOING HOME THAT’S
ONE THING. IF, HOWEVER, IT’S A THREE PHASE 415VAC
EQUIPMENT PLUG, THEN THAT CAN BE MUCH MORE RISKY
EXPLAINS STEPHEN THACKRAY OF MARECHAL ELECTRIC
Pulling the plug on unsafe PRACTICE
Caption
Andrew Smith
ARC FLASH
mechanism has been operated the isolator element comes
into play. A decontactor is then a plug and socket, switch and
isolator in one product – all the elements needed for safe
electrical work practices.
This 3-in-1 design is made possible by the use of spring-
loaded butt contacts. The silver-nickel tipped contacts mate
head-on so there is no wear, no forcing of one into the
other and disconnected by pressing a socket latch.
Conductors are prevented from loosening by an anti-
vibration terminal design. Pressing this latch is the only way
to release the plug. This is particularly important if an
extension lead is used. Holding the plug in one hand and
the coupler socket in the other constitutes an ‘across the
heart connection’. As the decontactor is a load-break
device, the plug is already dead before it can be removed
from its socket.
It’s the simplicity of design that makes the decontactor
such a versatile product giving the user the benefits of
flexibility and above all safety on the shop floor.
Flexibility comes from the ability to have previously hard-
wired equipment pre-plugged ready for easy re-location to
suit production needs, from having equipment isolated
quickly and safely by multiskilled staff and from the ability to
take single phase supplies from three phase decontactor
sockets. Motors fitted with decontactors can be replaced in a
fraction of the usual replacement time.
User safety is provided ultimately by the electrical
performance of the product. As an example, the 20A rated
decontactor was successfully subjected to 10kA withstand
and close-on tests - 80A delayed fuse, power factor 0.49 at
480VAC. Because the contacts close onto each other
immediately, the current flows and, in the case of closing on
a fault, trips the protection (ie. the fuse or circuit breaker).
Each socket contact has its own arc chamber and the
socket is fitted with a safety shutter to prevent access to the
contacts. As expected, sockets can be padlocked off to
provide visible isolation. Most versions offer auxiliary contacts
for controls or signals if required.
Reducing risksInstilling safety procedures into the workforce is a fulltime
job. Staff turnover means constant vigilance is required,
particularly when the command of English is limited.
Cleansing regimes, where required, remain unfriendly to
electrical equipment particularly to sockets that are on the
front line.
The decontactor, as a supply socket or motor disconnect,
offers a much improved level of safety to users, backed up
with positive test lab results, compliance to BS EN60309-1
(industrial sockets), BS EN60947-3 (air break switch)
standards AC22, AC23 & AC3 and ultimately the Low
Voltage Directive.
30 Electrical Review May 2010
If there is one
application where
duty holders are
sensitive to these
failings it is the
transport industry
SUBSCRIBE TO
AND SAVE 13%...AND receive a FREE one year subscription to the digital
publication – delivered to your inbox (WORTH £36.50)
One year subscription for only £40 (UK) and £60 (Overseas)
CALL OUR HOTLINE:UK: 0870 428 1426
International: +44 1635 879361
SUBSCRIBE ONLINE:
www.electronicsworld.co.uk
� FREE DELIVERY to your door
� SAVE 19% on the Shop Price
� NEVER MISS an Issue� Solutions & Case studies for the professional engineer� Fresh ideas, tips and tricks� Analysis of what’s coming next in technology� Features on a wide range of markets from automotive to medical� In-depth technical articles� International coverage around the globe
PRODUCT WATCH
EENERGY EFFICIENCY AND USABILITY AEG Power Solutions has announced the introduction of its new Protect D. series ofuninterruptible power supplies (UPS). The Protect D. series has a power factor of 0.9 andoffers exceptional energy efficiency for communications room, computer room and datacentre applications.
Building on more than 60 years of experience in the manufacture of power supply andpower control systems, AEG Power Solutions has set a new standard in UPS design withthe Protect D system. These versatile new products can be rack mounted or used in floor-standing, tower configuration. Despite its compact footprint, Protect D series UPSincorporate internal battery packs which can be accessed via the front panel of the UPS formaintenance checks and replacement without having to remove the UPS from its rackmounting. If additional runtime isrequired, matching external rack-mounted battery units may be supplied.
AEG Power Solutions 0208 498 1100www.aegps.com
UPGRADED CABLE TESTER CUTSTESTING TIME Ideal Industries’ Networks Division has introduced itsnewly upgraded VDV Pro cable tester now featuring a
backlit full dot matrix screenviewable in low-light inorder to improve the abilityof technicians to providesuperior service during voice,data and video installations.
Ergonomically designedfor handheld use, the VDVPro is the industry’s simplestto use cable diagnostic andverification solution,allowing technicians to
quickly check the integrity of virtually any cable found in aresidential or commercial VDV installation, includingtelephone wiring, data network cabling, and video/securityalarm wiring.
The VDV Pro has integrated RJ11/12 (voice), RJ45 (data)and coax F-Connector (video) interfaces built into the topof the unit, reducing the time needed when transitioningbetween voice, data, and video cable testing, plus doingaway with the expense of replacing lost adaptors.
Ideal Industries01925 412 934www.idealindustries.co.uk
NEW METERINGMEETS NEWEUROPEANSTANDARDS Hager has introduced directconnect Kwh meters that
are among the first to meet the new European EN 50470-3MID approval regulations. They are part of a new rangebeing introduced by the company.
The approval is mandatory if you are going to use themeter for payment purposes, such as in multi-tenantedoffices or retail centres.
The direct connect meters have an accuracy of +/- 1percent and include single phase with direct connection toa maximum current of 63A and three phase meters to amaximum current of 100A.
Other meters in the range include three phase meterswith connection via current transformers and a threephase meter with a KNX output for use with bus basedsystems. Other than the KNX meter, the new range has apulsed output and can be adapted to interface across allkinds of networks.
Hager0870 240 2400www.hager.co.uk
SURGE PROTECTION DEVICES TO LATESTSTANDARDS PD Devices has extended its range of surge protection devices (SPD’s) to include anew range of Type I, Class I products. These address the requirements of BS EN62305-4:2006, Code of Practice for Protection Against Lightning and IEC61643-11/12 surge protection standards for the performance of SPD’s,
This new range of products includes Single Phase 12.5kA L/N and 25kA N/Emodules and the 3-Phase version has 12.5kA L/Nand 50kA N/E modules, thus offering protectionagainst worst case scenario, as defined by thestandards. Additional higher rated models willshortly be introduced, for particularly vulnerableand sensitive applications.
PD Devices01364 646136www.pddevices.co.uk
EFFECTIVE, LOW-ENERGY LIGHT SOURCE Lamps from Megaman (UK) Ltd have been used to provide an effective, low energy light source forArcelorMittal's factory in Willenhall, West Midlands. Over 150 high bay luminaires, incorporatingMegaman's Clusterlite lamps, have been installed in the 150,000sq ft facility which is used formanufacturing and warehousing.
Megaman’s Luster High Bay and 320W Clusterlites have been installed to replace the previousmetal halide lamps to achieve increased energy savings and decreasedmaintenance. All of the lamps are on photo cells to maximise the energysaving element of the project and Megaman Clusterlite lamps provide alonger life, making them ideal for use due to limited access to some ofthe lamps.
Combining all the virtues of compact fluorescent technology, excellentlumen maintenance after 15,000 hours of operation, superb colourrendering and uniformity and excellent lumen output, Clusterlite’sperformance is said to exceed that of the majority of HID lamps.
Megaman UK0845 4084625www.megamanuk.com
LIVE LINE TESTER FOR ELECTRIFIED RAILSYSTEMS Electrical safety testing specialist Seaward has developed a new liveline voltage indicator to ensure safe working on third-rail electrifiedrailway lines and systems.
The new Seaward LLT two pole voltage detector enables serviceengineers, maintenance personnel and technical staff to verify thatconductor rails have been isolated from the power supply beforemaintenance or inspection work commence on rail track systems.
The new unit has been designed specifically for the safe andpractical detection of voltages on electrified rail systems above athreshold level of 300V DC up to a maximum of 1100V DC.
Ultrabright red LEDs and a polarisingfilter built into the handle section of thetester make the voltage indication clearlyvisible in all working environments andconditions – even in bright sunlight.
Seaward Electronic0191 586 3511www.seaward.co.uk
PRODUCT WATCH
ADDITION TO CIRCUIT PROTECTION RANGEControlgear has expanded its comprehensive circuit protection range to include 4-pole RCBOs.Designed to protect 3-phase and neutral installations from earth leakage, overload and short
circuit. Available in C type from 6 – 40A at 30mA and manufacturedin accordance with UK standards BS EN 61009-1.
To complement the range, CGD also offers a 4pole 100A busbarallowing the quick and easy connection of several units.
Controlgear01563 572572www.controlgeardirect.co.uk
NEW SECURE POWER SERIESPower brand Dale Power Solutions has introduced a new range ofcontainerised generator sets that create a new benchmark in the sector.
The Secure Power 1600 handles step loads in excess of 850kw fromcold start a substantial increase over similar 20ft containerised units.
Noise levels at 80dBA at one metre – are outstanding for a 1600kVAgenerator in a 20ft container, the range also includes 1400, 1200 and1000 kVA options, all power options are available as dual 50/60 HZfrequency.
Developed and built to robust generator hire market specifications, the Secure Power Series offersunmatched power output, flexibility and ease of operation and maintenance. The compact power densityof the 20 ft generator containers is ideal where space and flexibility is of importance.
Dale Power Solutions01723 583511www.dalepowersolutions.com
STEEL ARMOURED CABLE STRIPPING TOOLBirmingham-based DiMart has introduced a steel armoured cable stripping tool that can cut into boththe outer insulation and the protective steel strands underneath both circumferentially andlongitudinally.
The SACS tool (steel armoured cable stripper) provides a faster, safer and more accurate alternativefor electrical engineers, many of which still use the traditional method of hacksaw and sharp knife.
The tool works by first performing the circumferential cut on the insulation and steel strands, it isthen rotated 90 degrees to permit cutting of just the insulation in alongitudinal manner to allow the cable to be terminated via the use ofa gland. Appropriate for cable diameters ranging from 12mm to35mm, the tool will be available from mid-November.
Dimart Ltd0121 241 3828www.dimart.co.uk
FIND THE RIGHT MOTOR OR DRIVEThe 2010 ABB drives and motors catalogue has new features that make it quick and simple tofind the right motor and drive for your application.
The Product Quickfinder is an easy-to-read table that helps you produce a shortlist of drivesand motors for your application from among the large number ofproducts in the ABB range.
The Featurefinder helps you home in on exactly the right productwith the features to fit your application.
If you need further advice, there is a page of contact details of allthe ABB Drives Alliance and ABB Motor Service Partners.
ABB01925 741 111www.abb.co.uk/energy
NEW STAINLESS STEELTRAPPED KEY SWITCHCastell Safety International has developed theSalus20, a new trapped key isolator switchcapable of switching 20 amps.
The switch isdesigned for usein trapped keyinterlockingsystems and is anew addition tothe Salus family,which alsoincludes therecently launchedSalus access interlock.
The Salus20 maintains the design theme ofthe Salus access interlock, combining anintegrated flush-mounted lock with sliding lockcover in a stainless steel IP66 sealed enclosure.The cable can enter the enclosure from anydirection, depending on the orientation of thebase when fitted.
Using an entirely new stainless steel housingwith an ergonomic design that has no areas fordirt to collect and trap, the Salus20 is suitablefor wash-down environments such as thosefound in the food and beverage industry.
Castell SafetyInternational020 8200 1200www.castell.com
PRODUCT LAUNCHESAT THE FACILITIESSHOW 2010
This year’s Facilities Show will be thelaunch pad for CLM One, the newbundled building maintenance servicefrom industry experts CLM.
CLM One is designed to offer apackage of specialist services carriedout by its own nationwide team ofdedicated CLM One engineers.
CLM One is aimed at those FMcontractors and managers responsiblefor keeping multiple retail units, hotels,industrial facilities or any commercialpremises operating correctly. From PATto heating services, water treatment tolighting maintenance, our CLM Oneengineers possess all relevant industryqualifications and are cross-trained tobe hugely flexible in the tasks they cancomplete. An inspection or service visitcan often be carried out by a single,multi-skilled engineer.
CLM01942 290888www.clm-group.co.uk
PRODUCT WATCH
ATEX-CERTIFICATED ACCESS POINTSWith the new Hirschmann BAT300 FX2, Belden is marketing what it said is the world’sfirst Atex-certificated WLAN Access Point with support for the new IEEE 802.11ntransmission standard. This enables WLAN networks with data rates up to 300 Mbit/s tobe installed even in hazardous areas rated Ex zone 2.
The integrated MIMO antenna technology (multipleinput multiple output) ensures a stable wirelessconnection. Other features of these Access Pointsinclude extensive management, security and quality ofservice functions plus layer 3 IP routing.
The BAT300 FX2, which can be used both as AccessPoint and Access Client, is designed to operate at
temperatures in range -30°C to +50°C and also fulfills all shock-resistance, vibration-resistance and electromagnetic compatibility requirements (EN 50155).
Belden+31 164 317 018www.beldensolutions.com
CONVENTIONAL FIRE CALL POINT Firesafe has launched its conventional call point developed tocompliment the Firesafe range of fire alarm systems.
The call point comes surface mounted as standard, and isoperated by pressing the non-fragible plastic element.
Insertion of a reset key is used for resetting the call point andremoving the front cover easy upon installation.
To assist the engineer in finding the source of the alarmactivation quickly, the Firesafe call point has two high-visible alarmindications; an alarm flag indication, which is highlighted on theelement itself, and an LED alarm indication, which is highlighted,on the front of the call point.
No additional adaptor is required when flush mounting the callpoint as the unit simply fits into a standardflush back box.
The Firesafe call point is designed tocomply with the latest European standard;EN54.
Firesafe01253 699 500www.firesafe.co.uk
550MM DEEP WALL MIDI CABINEEmitex has introduced to the range of cabinets a 550mmdeep wall/ midi floor standing cabinet. Encompassingmany features and benefits of the 450mm deep cabinetsuch as a reversible front door, removable and lockableside panels, 360 degree access and top and bottom cableentry.
The ‘fix & hang’ bracket is easy to install and allows forone person to mount the unit. Each cabinet also has
castors supplied providing thecustomer with the option to floorstand if needed.
Available in 6U, 9U, 12U, 15U,18U & 21U this an ideal solutionfor contractors installing hardwarewith extra depth, VOIP products,and high end switches or rackmounted UPS’s.
It can also be used with CCTV installations when deephard drives are used.
Emitex0117 923 5375www.emitex.co.uk
WEATHERPROOF WIRINGDEVICESLegrand has launched a new range of Plexoweatherproof wiring devices, ideal for residentialand commercial applications.
The new IP55 rated range meets the growingdemand for increased flexibility and functionalitywhen it comes to external electricity supply, andcan aid Part L compliance.
The range’s all-round flexibility has beenachieved through the development of a surface
mounting back box and flush mounting support frame that can be fitted with a fullrange of modular wiring device functions. Furthermore, the development of a newLegrand module adaptor means the company is Arteor wiring devices can beintegrated into the range should there be a need for example for external homeautomation systems or international sockets. All core products are also available asmonobloc solutions..
Legrand0845 6054333www.legrand.co.uk
SPECIAL EDITION POWER ANALYSERFluke, the global leader in handheld electronic test and measurement equipment, hasintroduced the Fluke 434/PWR power analyser for easy energy analysis. The instrument canuncover energy waste in commercial and factory buildings as well as in equipment and
machines. The unit is ideal for electricians, field service
engineers and maintenance technicians. It can beused to conduct energy consumption studies andelectrical load analysis, and to perform power qualitylogging and analysis according to EN 50160. Thepower analyser can also demonstrate the benefits ofefficiency improvements by making energyconsumption tests.
The new Fluke 434/PWR measures harmonic distortion caused by electronic loads, andanalyses reliability problems by capturing voltage dips and swells from load switching. Afull colour display uses industry-standard colour-coding (user selectable) to correlatemeasurements with actual wiring.
Fluke (UK)020 7942 0700www.fluke.co.uk
INFRARED CAMERAS ‘TALK TO’ EXTECHMETERS
There’s more to Flir than industry-leading infrared cameras. It alsoowns Extech, the manufacturer of test and measurementinstruments. And now it has launched Meterlink, a wirelessconnection between the two so that meters can ‘talk to’ cameras.This means those involved in electrical and building inspection willbe able to work quicker, easier and more intelligently than everbefore.
Meterlink makes it possible to transfer, via Bluetooth, the dataacquired by an Extech instrument to the infrared camera andinstantly embed it on an infrared image for accurate, co-ordinateddocumentation. This communication is possible between the ExtechEX845 clamp meter, the Extech InspectorPro MO297 moisture meterand infrared cameras ranging upwards from the Flir i/b60.
Flir Systems01732 220011www.flir.com
PRODUCT WATCH
ANTI-BACTERIAL SOLUTIONMK Electric has launched a new anti-bacterial cable management solution for power and datadistribution in environments where hygiene is a priority, in the guise of Prestige 3D Antibac Blue.
By complementing the range with the company’s Logic Plus wiring devices; the entireinstallation will meet the requirements of an anti-bacterial specification. As the trunking andwiring devices are both open to contact, the control of the spread of bacteria and infections canonly be effective with such a complete solution.
The silver additive within the system is a bactericide and so, obviously, kills bacteria ratherthan just restricting its growth. As the additive is homogenous with the PVC-u compound the,
protection runs throughout. There is no loss of effectivenesswhere the trunking lengths are cut on-site; or if the surfacebecomes scuffed or scratched.
MK Electric01268 563000www.mkelectric.co.uk
COMPACT PROTECTION TEST SETOmicron has released a new three-phase protection test set. The new CMC 353 focuses on commissioningand maintenance tasks particularly in industry, distributed generation, and medium and low voltageapplications. The device allows testing of all kinds of protection equipment ranging fromelectromechanical relays to the latest IEC 61850 IEDs. The CMC 353 can be operated via a PC utilisingOmircron´s Test Universe software, or manually via the front panelcontrol unit CMControl.
The CMC 353 offers three current and four voltage output channelswhich are continuously and independently adjustable. Test engineersare provided with accurate testing signals even at small amplitudesbecause of the use of a digital signal processor and additional errorcorrection algorithms. Six additional independent channels with low-level signals are available at the back of the device. Testing in IEC61850 environments is supported using optional Goose (simulationand subscription) and sampled values (simulation) functionality.
Omicron01785 251000www.omicron.at
TAKING ENERGY SAVINGS TO TASKWhen Task Displays was granted a Carbon Trust loan, it was decideda proportion of it should be spent on improving the illumination, withenergy saving T5 lighting from leading luminaire designers andmanufacturers Riegens Lighting. With 80% of the installationcomplete, the company are already reaping the rewards and seeing adramatic reduction in monthly electricity bills.
Part of the refurbishment at Task included new skylights within the workshop areas to make moreuse of natural daylight. The new lighting supplied by Riegens included the Saleni range of battenluminaires using either 1 or 2 x 80W T5 lamps. With the original basic batten fitting using 100W lamps,the change to the Saleni luminaire with 80W lamps provides an energy saving of approximately 85Wper fitting, this in turn equals 44% energy saving on the load.
Riegens Lighting01376 333400www.riegens.com
BAT CONTROLLERS FOR CENTRALISED MANAGEMENTAt the Hanover Fair (Hall 7, Booth A46/3) Belden introduces the three new BAT controllers WLC25,WLC50 and WLC100 from its Hirschmann product range to ensure fast data communications andoptimum network availability. These controllers are designed for use in switch cabinets and can beused to centrally configure and manage 25, 50 or 100 WLAN access points respectively. As thesecontrollers are fully compatible to all Hirschmann access points in the BAT series, existing BATequipment does not need to be replaced.
These controllers possess four freely configurable Gigabit Ethernet ports plus one USB 2.0 andone serial interface and communicate with the access pointsvia a CAPWAP tunnel. They also support all standard EthernetLAN and WAN protocols.
Belden+31 164 317 018www.beldensolutions.com
TAKING CONTROL OF ENERGYCONSUMPTIONLegrand is helping UK businesses significantly reduceenergy consumption by launching a lightingmanagement solution that has the potential to payfor itself in energy savings within 18-months.
The easy to install Legrand lighting managementsystem incorporates three different sensors and achoice of two remote configurators, making itsuitable for all kinds of commercial establishments
and applications. Passive Infrared (PIR)
sensors can detect bothpresence and absence bymeasuring the heatdifference between peopleand ambient space, and areideal for areas up to 45m2without obstacles such assmall offices andboardrooms. For areas up to
150m2 with obstacles, such as open plan offices andwarehouse facilities, the range’s Ultrasonic sensorsare ideal. These detect occupancy by transmittingsound waves throughout an area and measure thespeed at which they come back.
Legrand0845 605 4333www.legrand.co.uk
ADVANCED IP66 ENCLOSURESRANGE EXTENDEDOKW has extended the Smart-Box range of plasticenclosures, designed for modern industrialelectronics.
Typical applications will include heating and airconditioning controllers, monitoring systems,safety and security equipment and test andmeasurement devices.
The case fixings screws and wall mountingshafts are hidden behind two hinged trims whichare fitted in the lid.
The lid trims hinge wide to allow screw driveraccess, and are then clipped into the closedposition. As a result, no visible fixings can be seenonce the unit is mounted on the wall or machine.
Theenclosures aremoulded inflame retardantABS rated to UL94 V-0. Thestandard colouris light grey,
RAL 7035, and the cases have a modern finetextured surface finish.
Internal screw pillars are moulded in the topand base parts for mounting PCBs, DIN-Rails anddisplays.
OKW Enclosures01489 583858www.okw.co.uk
PRODUCT WATCHREMOTE RACKING SYSTEMCBS ArcSafe has developed a remote racking system for 600volt through 38kV circuit breakers and related draw outelectrical equipment. In addition CBS ArcSafe, has developed
remote switching actuators that will allow service personnel to charge, close and/or tripmanually operated electrical devices, 600 volt through 38kV. These products are a newsafety solution that allow the service personnel to stand outside the arc flash boundaryand are integral to the NFPA-70E and CSA Z462 guidelines for arc flash safety.
Annually, EC&M Magazine accepts applications for up to 33 product categories forProduct of the Year, with electrical engineers, contractors and plant facility personnelreviewing entries, and selecting finalists for the Product of the Year. CBS ArcSafe wasawarded Product of the Year in the tools and specialty products categories. This awardrepresents outstanding achievements in product design and innovation within theindustry.
CBS ArcSafe001 940-382-4411www.cbsarcsafe.com
HIGH FLYING OHMMETER SOLVESAIRCRAFT CORROSION THREATThe Royal Netherlands Air Force is using a Cropico ohmmeter as anintegral part of a maintenance programme designed to identify andreduce the potential for airframe corrosion on front line fighter aircraft.
Air force technicians are using the Cropico DO4000 digital ohmmeterto measure the ground points on its fighter jets and Apache andChinook.
These ground points are located at various key points around theairframe and the DO4000 enables technicians to quickly and easilycheck that the resistance levels between each one are lower than<2.5milliOhm.
Ground points are required to create a safe electrical network insidean aircraft - when it flies through dry air it gets statically charged, sowhen it lands this needs to be safely discharged through the ground.
After that, the ground personnel can maintain the aircraft safely. It isimportant that these ground points havespecific standards because, for example,when refuelling the aircraft there couldbe spark-ignition due to residualcharge.
Cropico0191 586 3511www.cropico.co.uk
UNINTERRUPTEDCONNECTIONSBelden has extended itsrange of Hirschmannproducts to include the newWLAN Access Point BAT54-Rail Single. This device isdesigned for mounting on a top-hat rail and can be used both asAccess Point and Access Client. Unlike the BAT54-Rail, this newAccess Point has only one WLAN interface, making it a cost-effectivealternative for applications that do not require a second interface. Incommon with its ‘elder brother’, however, the BAT54-Rail Singleoffers the full range of functions supported by the powerful HiLCOSoperating system.
This Access Point offers transmission rates of up to 108 Mbit/s ineither the 5 GHz or 2.4 GHz waveband. Fast roaming facilitatesuninterrupted connections, even while changing from one radio cellto another. Network management can be carried out using browser-based, Telnet or Windows software that supports rogue APdetection, and all standard encryption methods as well asauthentication compliant with IEEE 802.1x are also available.
Belden+31 164 317 018www.beldensolutions.com
CHASING SHADOWSTridonicAtco has supplied its LED's for Chasing Shadows, a collaboration betweenPeter Pritchard of lighting design consultancy Pritchard Themis and his wife, textilesartist Eleanor Pritchard.
The concept was to bring forest inside, for all the animals in glass cases around themuseum. 66 illuminated trees were created and hung amongst the antlers of theGrand Trophy Room; they represent a woodland, sealed and preserved ‘behind glass’.These trees were made of made of paper that was burnt and worked into by Eleanorto resemble birch bark and then sealed into clear acrylic tubes.
A white Tridonic LED within the base of each tubedelicately illuminated the paper and created a ghostly forestof light. A lighting programming system then gave life to thescene, with sudden flits of light, or slower, more menacingchanges in light levels set to suggest a living presence,watching from the trees and moving around, but never fullyglimpsed.
Tridonic Atco01256 374300www.tridonicatco.com
ECO-FRIENDLY ROAD LIGHTINGThe demand for eco-friendly road lighting capable ofvirtually maintenance-free operation for 12 years is fullymet by Thorn’s new Dyana LED lantern.
Distinctive product design, outstanding optics andgreat versatility are all on offer. The grey saucer-shaped
luminaire, only 110 mm in thickness, is available in 3,000 and 5,000 lumen packageswith a colour temperature of 4200K. The high power LEDs are boosted by a patentedlens and aluminium reflection system for a uniform and glare-free illumination.
Complaint with EN 13201 standards (lighting classes S6 to S2), and with a choice oftwo beam distributions, Dyana LED is equally adapt at lighting city streets, buildingsurroundings and pedestrian areas at heights between 6m and 8m, post top or sidemounted.
Thorn lighting020 8732 9800www.thornlighting.co.uk
MONITOR PROTECTS AGAINST SYSTEMMOVEMENTSDesigned for maximum safety and efficiency, Wieland Electric's SNS4084K Zero-Speed Monitor protects against dangerous machine orsystem movements. This safety relay monitors the pulse frequency ofsensors, such as inductive proximity switches or incremental encoders,safely switching off any dangerous movement when the limit frequencyset on the device is exceeded.
The Zero-Speed Monitor can also control locking bolts in electriclocking facilities, where access to a dangerous machine parts is onlyprovided when the machine movement is no longer a risk for theoperator. Particularly suited to safety- oriented retrofits in existingmachines or systems, this versatile device can be used with any machine
drive technology.The limit frequency to be monitored is
adjustable between 0.1 and 99 Hz and isset via two rotary switches; this is storedpermanently in the device via a simpleconfiguration process.
Wieland Electric01483 531213www.wieland.co.uk
PRODUCT WATCH
SWITCH TO SAFER ISOLATIONDespite recent legislation affecting health and safety conditions in the workplace, subsequent injuries andprosecutions and the impact of massive fines and legal costs, the practice of over-riding ‘low spec’isolators and ‘corporate manslaughter’ continues.
The new brochure published by Katko Safety Switches is therefore a timely, essential read for allconsultants, electrical contractors and maintenance engineers concerned withelectrical installation work and safety devices in factories and otherestablishments.
The new publication entitled Switch to Safer Isolation is an informativeguide to safety switch solutions from 20A right up to 800A. Readers canobtain a copy by contacting Katko direct.
Katko01420 520530www.katko.co.uk
TESCO PLUGS INTO FLEXIBLE ACCESSORIESClick Scolmore’s Mode electrical accessories have been specified at the Tesco Extra superstore in Prescot,Merseyside - the subject of a recent 40,000 sq m expansion.
2-gang sockets in a white finish have been sited throughout the sound and vision department,providing power outlets for the store’s extensive range which includes televisions, Hi-Fi systems, computersand laptops. The products were installed by electrical and mechanical engineering and contracting firm,
Jackson Rich, and project manager Mark Smethurst specified the Clickproducts for their ease of installation and competitive pricing.
Mode is a stylish, contemporary and flexible range of smooth profileelectrical accessory products. The modular design allows installers anddesigners unprecedented flexibility in creating dedicated wiring solutions.
Scolmore01827 63454www.scolmore.com
ENTRY-LEVEL SOUNDER/BEACONVimpex has added the new Hosiden Besson TriTone Lite entry-levelsounder/beacon to its extensive range of AV sounders and beacons forfire, security and industrial applications.
Complementing the existing TriTone sounder, this new addition nowprovides system designers with one of the widest choices of fire alarmproducts available in the industry, from the simplest 3-tone sounderthrough to the sophisticated 7-message Fire-Cryer voice sounderfamily.
TriTone Lite combines a highly efficient, low current, 3-tone sounder with a beacon that uses ultra-efficientLEDs. Efficient acoustics using piezo technology means that the sounder emits a high quality tone withminimal power consumption. These economic sounder/beacons are suitable for a variety of fire and DDA-compliant signalling applications and can be installed with either low profile or deep bases providing addedflexibility.
Vimpex01702 216999www.vimpex.co.uk
NOTHING GENERAL ABOUT SCREWDRIVERS!C.K tools has enhanced its range of screwdrivers with the introduction of the Triton XLS – a range ofgeneral purpose screwdrivers designed to deliver professional quality at an affordable price.
Designed for maximum comfort in use, the exceptional Triton XLS features a large, soft grip, tri-lobehandle for exceptional comfort and high torque turns, along with anti-roll flats to prevent the screwdriver rolling away on sloped surfaces.
Excellent durability comes as standard thanks to the toughened alloysteel blade along with the injection moulded dual component handlethat provides the ultimate blade to handle bond.
Often cast into the hidden depths of a toolbox, tradesmen are sure toappreciate the convenient colour coded handles, which feature tip typemarking on the dome of the handle making this innovative screwdrivereasy to identify.
C.K tools01758 701070www.ck-tools.com
FIELD-INSTALLABLE RJ45CONNECTORThe Harting RJ Industrial 10G is Harting’s latestversion of the world’s first RJ45 connectorrequiring no tools for connection, and features afuture-proofdesigncompatiblewith 10-GigabitEthernetapplications.
Theconnection ismade reliably and quickly using proven insulationdisplacement terminal technology. The insulationdisplacement terminals are designed for rigid andflexible conductors with an extremely broad rangeof wire cross-sections.
Cables with diameters from 4.5 to 9 mm aresecurely fixed in place in the connector with anewly developed cable gland, allowing users toconnect all standard Ethernet cable types with asingle RJ45 connector design. Thanks to itscompact design, the rugged and industry-standardIP 20 model is also suitable for multiport RJ 45jacks.
Harting 01604 827500www.harting.co.uk
ON THE SPOTPrima is a new spot light from energy savingexperts Megaman that provides completeflexibility, featuring an adjustable lamp headand base to ensure precise illumination.
Prima incorporates Megaman’s AR111 11wlamp, the first CFL with narrow beam opticsthat provide accurate optical control. TheAR111 lamp incorporates a stylish anti-glareshield and glittering facetted mirror to providethe same appearance of halogen without theheat output, plus the potential for up to 80%savings in energy. The 11W 40º beam yields a
spectacular400 candelas –almost doublethe intensity ofa 20WconventionalCFL reflector
With its330° rotationalhead, Prima isavailable in amatt silver
finish with black lamp ring. A European trackadaptor is also available and the fitting can beused in a variety of applications includingrestaurants, hotels, offices and retail situations.
Megaman (UK)0845 4084625www.megamanuk.com
PRODUCT WATCHPROGRAMMABLE USB CONTROLLER Alpha Micro Components, the independent franchised distributor of electronic components, hasadded the Vinculum VNC2 from Future Technology Devices International (FTDI) to its portfolio ofproducts.
The VNC2 is the latest addition to the Vinculum family of USB Host Controller ICs and suits abroad range of USB consumer and industrial related applications including camera, mobileaccessories, data loggers, toys, keyboards, game controller interfacing, point of sale applications,medical devices and USB to USB bridges.
The VNC2 is a programmable dual USB 2.0 full speed host/ slave system on chip (SOC)controller which builds on, and enhances, the capacities and functionality of the VNC1L, theinitial member of FTDI’s Vinculum family. This has been achieved while reducing the device costas well as introducing the capability for designers to developtheir own application firmware and programme the hostcontroller themselves.
Alpha Micro Components01256 851 770www.alphamicro.net
ENERGY MANAGEMENT WITH ANEXTRA TWIST Design, procurement and assembly, logistics, looming andinstallation processes can be shortened by designed-to-fit turn-key
Totaltrax systems from KabelschleppMetool.
With a wide range of cable carriers insteel, plastic or hybrid materials,extensive accessories and highly flexiblecables, combined with decades ofexperience with all kinds of applica-tions,Kabelschlepp experts offer customisedsolutions. Using perfectly engineeredcompo-nents, they cover bespokeoperating and environmental conditions,up to granting system warranties. A user
benefits from the entire value chain, from facilitated engineeringand de-sign over reduced cost for material control, purchasing,incoming inspection, inventory post-ing and the costs of managingmany single components. Costs for tools, storage and as-semblyareas as well as manpower can be reduced.
Kabelschlepp+49(0)2762- 4003-451www.kabelschlepp.com
QUICK AND EASY GENERATION OFQUOTATIONS Power Engineering v4.1, is Rittal’s new version of planningand configuration software for type-tested low-voltageswitchgear of their Ri4Power systems, Form 1, Form 2-4and Ri4Power Form 1 ISV. The software offers quick andeasy generation of quotations and bill of materials withbetter assembly information and the capability to view theside of the assembly, where part numbers and theirlocation within the system are indicated.
Software includes project handling that ranges from anautomatic generation of bill of materials via pricedetermination up to material ordering. By means ofcomprehensive import and export functions it is possible toadd third party products, required for distribution, to the
software database. Special enclosuredesigns can be optionally stored in
the software as own field types.
Rittal01709 704000www.rittal.co.uk
PROJECT SPECIFIC TESTING SERVICEEllis Patents has launched a project specific testing service that it says will remove any
uncertainty about the ability of cable cleats to do the job they have been specified for.The cleat manufacturer had previously gone on record calling for compulsory third party
certification of all cleats, but says that a lack of understanding about the process has resultedin products continuing to be incorrectly specified.
The company’s managing director, Richard Shaw commented: “Third party certificationreally should clear up any doubts about a cleats ability to withstand the maximum force it islikely to experience in any given installation. The problem is that the quoted short circuitwithstand, which is seen as the indicator of a cleats suitability for a project, is only valid for acable diameter equal to or greater than the diameter of the cable used in the test.
“If the project in question is using smaller cables than those referred to in the test (andthe fault level and spacing is the same) then the force between the cables is proportionallygreater, meaning the certificate is inappropriate and the cleatswill not provide the protection they are installed to give.”
Intended to wipe out this issue, Ellis Patents new serviceprovides specifiers and contractors with the opportunity to testthe cables and cleats they intend to install in the most-extremeshort-circuit conditions likely to occur in the final installation. Aprocedure that means the tested cleats can be granted projectspecific third party certification and be installed with absoluteconfidence.
Ellis Patents01944 758395www.ellispatents.co.uk
NEW COMPACT MOTION CONTROL OFFER Schneider Electric has improved and simplified its motion control offer with the launch of itsLexium 32 range of three servo drives and two servo motor types. The new simplified drive
range comes in a compact book style, offering maximum efficiency in areduced space.
The Lexium 32 range has been developed to meet OEM architectures,with advanced tuning features and motors with a wide machine inertia.Applications span a wide range of machinery including printing, textiles,packaging and material working and handling.
These new products also work seamlessly with the new book style Altivar32 range of variable speed drives due to be launched by Schneider Electric inApril and which will feature at the Drives & Controls exhibition in June.
Schneider Electric0870 608 8 608www.schneider-electric.co.uk
DEVELOPING A GREEN WORLD Since 2003 the Socomec group has been in the Global Compact,a United Nations scheme that aims to face up to the challengesposed by globalisation in terms of human rights, workers'conditions, environment and the struggle against corruption.More recently Socomec became a member of The Green Grid inOctober 2009 and were also amongst the first manufacturers toagree and sign-up to the Code of Conduct in 2008.
Since adhering to the schemes, the Socomec grouporganisation has had 100% control over the recycling anddisposal of the materials used in its manufacturing process andoffices. The same attitude has been adopted to after-salesmaintenance, with replaced components being disposed of inaccordance with local regulations.
Sustainability is also taken intoaccount in the production process,with continual research into theefficient use of energy and resources.
The Socomec UPS range includes anumber of products with lowenvironmental impact; two examplesof these are the Green Power UPSrange and the innovative kineticstorage system (VSS+DC).
Socomec UPS01258 863327www.socomec.com
ABB, the power and automation technologygroup, has launched SVC Light (static varcompensator) with energy storage as itslatest development within the FACTS (flexiblealternating current transmission systems)family.
The new technology combines SVC Light,with a highly scalable battery storagetechnology. The present rated power andcapacity of storage is typically in the 20 MWrange for periods of approximately 15 to 45minutes, but this technology can be scaled upto 50 MW of power for 60 minutes and more.
ABB’s SVC Light with energy storage enablesdynamic control of active as well as reactive powerin a power system, independent of each other. Fastreactive power control means that grid voltage andstability can be controlled quickly. Active power control isenabled with dynamic energy storage by levelling out powerfluctuations from intermittent generation sources such as wind andsolar energy. This technology also facilitates load support andancillary grid services such as area frequency regulation.
“This technology can play an important role when it comes tointegrating renewables, especially in weak electrical networks”said Claes Rytoft, head of technology for ABB’s Power Systemsdivision. “It can be a key enabler in the development of morereliable and smarter grids.”
SVC Light is a system connected to the grid at transmission aswell as sub-transmission and distribution levels, using state-of-the-art power semiconductors. The energy storage system is based onLi-ion batteries combined with SVC Light.
ABB is a global leader in FACTS technologies that help enhancethe security, capacity and flexibility of power transmission systems.They enable an increase in the existing transmission capacity of apower network while maintaining or improving the operating
margins necessaryfor grid stability.
SVC Light is a system that provides fast-acting reactive powercompensation in high-voltage electricity networks. Theycompensate for fluctuations in the voltage and current of anelectric grid, thereby allowing more power to flow through thenetwork while maintaining safety margins and increasing stability.
PRODUCT OF THE MONTH
ABB Power Products &Power Systems+41 43 317 6480www.abb.com
SVC WITH ENERGY STORAGE
Power FactorCorrection
Power Factor CorrectionPowerLogicTM Metering Systems
Energy MetersLoad Monitoring
Power Quality Monitoring& Solutions
Harmonic Surveys To G5/4Harmonic Filters
UPS & Surge ProtectionThermal Imaging Surveys
Call for survey and quotation :-Tel 01773 - 603110 Fax 01773 - 603112
e-mail [email protected] site - www.varservices.co.uk
VAR Services Ltd. 27 Main Road,
Jacksdale, Nottingham, NG16 5JU
Cables / Telecables
To advertise in this section contact John Steward on: 020 7933 8974 or [email protected]
Charges: £19 pccm, Box No £25CLASSIFIED
PFC Engineering LtdStation Road, Great Chesterford,SaffronWalden, Essex CB10 1NY
Total Power Quality SolutionsPower Factor Correction Design and Manufacture - LV / MVPower Factor Correction Maintenance and InstallationHarmonic Analysis and Penetration StudiesHarmonic Filtration Systems - LV / MV Design and ManufactureVoltage Disturbance and Flicker ControlComplete Analytical ServicesConsultation and Advice
Contact us for expert advice onTel: +44 (0) 1799 530728, Fax: +44 (0) 1799 530235
email: [email protected]
Power Factor Correction
Generators
BatteriesTraining
HIGH VOLTAGETRAINING
To Senior Authorised/Authorised Person level
Also Competent Person, EAW Regs, Generator Operation, Ship/Marine systems,
Safety awareness, HV safety for Laser/Microwave and AGL, Maintenance, etc
MICHAEL TWITCHETTIntET(UK). IEng. FIET. MSOE. MIPlantE
Tel or Fax: 01737 352755e-mail: [email protected]
Power Quality Management
Control Systems
UPS
A.C. Voltage Stabilisers
Recruitment
Hazardous Area
UPS
Test and measurement
innovative test technology and comprehensive customer support
LOOKING FOR A JOB? –Upload your cv and search and apply
EMPLOYER? – register and upload your vacancies and logo for FREE
View your applications including contact details.
The new INDUSTRY JOBSITE Launched Feb 2010
MyElectricalJobs.co.uk
CLASSIFIED
Energy Saving
energysaving.claudelyons.com
SERVICE & CALIBRATION Seaward provides a comprehensive
calibration and repair service for a widerange of electrical and electronic equipment
� UKAS accredited calibration� Mobile ‘on-site’ service so equipment stays
on your premises� Service and calibration for most brands of
electrical/electronic equipment � Competitive pricing, repair warranty and
guaranteed workmanship
Tel: 0191 586 3511 Email: [email protected]
Website: www.seaward.co.uk
To advertise in this section contact John Steward on: 020 7933 8974 or [email protected]
Charges: £19 pccm, Box No £25CLASSIFIED
� Specialists in gas measurement and detection� Manufacturer of Rapidox gas analysers� Oxygen sensing from 100% O2 to 10 e-23 PPM� SF6 condition analysers for Gas Insulated
Substations (GIS)� O2, CO, CO2, SO2 and dp (moisture) sampling
instruments for laboratory, vacuum, low-oxygen, and oxygen-critical applications
� Distributors of gas detectors for safety, industrial,welding, diving and medical applications
[email protected] Phone: +44(0)1480 462142 Fax: +44(0)1480 466032
www.cambridge-sensotec.co.uk
Gas Measurement and Detection
Automation Power Systems Software
Rockwell Automation provides an
extensive portfolio of products,
including Low Voltage Control
Equipment, Variable Speed Drives, Medium Voltage Drives, Programmable
Controllers, SCADA and MES. With a focus on sustainability and life-time costs,
we also provide a range of added-value services such as Asset Management,
Condition Monitoring and On-Site Support.
Coupled with this, Rockwell Automation has a system engineering capability
combined with extensive domain experience of the manufacturing sector. In
particular Rockwell Automation has dedicated resources assigned to Rail, Water
and Energy industries within the UK market.
Tel: 0870 242 5004
Fax: 01908 261917
Email: [email protected]
Web: www.rockwellautomation.co.uk
Thermistors
Visit our new
directory section
online at
www.electricalreview.co.uk
NEW HIGHER ACCURACY
NTC THERMISTORS
ATC Semitec Ltd
Unit 14 Cosgrove Business Park
Daisy Bank Lane, Anderton,
NORTHWICH, Cheshire, CW9 6FY
T: 01606 871680
F: 01606 872938
E: [email protected] ww
w.
atc
se
mit
ec
.co
.uk
Loadbanks
ATC Semitec’s new SP series offers a very high
precision NTC at significantly lower pricing
compared with other “Interchangeable” NTC
thermistors. This enables a wider range of
users to achieve more accurate temperature
control and thus more comfortable and
energy-efficient environments.
The chief features of their SP range are as
follows;
R25 Values: From 1kΩ to 100kΩ
Interchangeability: ±0.2K from 0-70°C
Small Size: 2.4mm maximum head size
Temperature Range: -50°C/+150°C
The SP series is manufactured using an ultra-
stable manufacturing process and meets RoHS
directives. The SP series is readily available
from stock, so call today for your free samples
and application advice.
� Specialists in gas measurement and detection� Manufacturer of Rapidox gas analysers� Oxygen sensing from 100% O2 to 10 e-23 PPM� SF6 condition analysers for Gas Insulated
Substations (GIS)� O2, CO, CO2, SO2 and dp (moisture) sampling
instruments for laboratory, vacuum, low-oxygen, and oxygen-critical applications
� Distributors of gas detectors for safety, industrial,welding, diving and medical applications
[email protected] Phone: +44(0)1480 462142 Fax: +44(0)1480 466032
www.cambridge-sensotec.co.uk
Advancing Excellence in Gas Analysis
BLOWN FUSE
OUR RESIDENT GRUMPY OLD MAN, JOHN HOUSTON,THIS MONTH TURNS HIS ATTENTION TO THEGENERAL ELECTION.
I KNOW by the time this month’s diatribe hitsyour desks the election hullabaloo that has beenthis most publicly debated of popularity contestswill be done and dusted. Personally, I found thealternating public squabbling and sicklypatronisation (just in case parliament hung) veryentertaining. My fear was a large sector of JoePublic would miss the vital policy points –hencethat very nice young man Mr Clegg’s immediaterise to prominence following the first debate.
What alarmed me most about the first debatewas the very real ignorance it revealed across allthree debating candidates when it comes toenergy. One would imagine with theenvironment, perhaps for the first time, being amajor part of all three parties’ manifestos, thatone of them might have taken a little more thanfive minutes to acquaint themselves with a fewrealities.
Both Gordon Brown and David Cameron atleast acknowledged a need for nuclear power.Cameron even made the point nuclear stations
take a long
time to build. The point at issue is whoever hasbeen elected needs now to act fast – In my viewdecisions that should have been arrived at in aconsidered way two decades ago now have to betaken in haste.
Clegg’s opinion that the major investmentshould be spent on renewable is naive to thepoint of ridicule. His argument being nuclearpower costs a lot to make. He seems to havemissed the point that per kilowatt, other energygeneration is also expensive, but at least nuclearpower will give us potentially enough for apopulation set to grow to 70 million over theforeseeable future.
”BUDDY, CAN YOU SPARE AN AMP?” Will there come a time when we substitute theannual nonsense that is the Beaujolais run foranother dash across the Channel to grab a caseof EdF’s electricity. At least our colleagues atElectricitie de France (I think using the full nameemphasises where the world’s largest energy firmcomes from) make lots of power we can buy. Thisimportation brings nothing to the Britisheconomy and as I’ve mooted before, leaves us
vulnerable to the foibles of the FrenchGovernment and its economy.
David Cameron did at least statethat if nothing’s done soon, our
lights will go out. He didn’tactually venture how we willfind the finance, designexpertise or skilled workforceto fulfil a new nuclearprovision. Neither did Brown,
and Clegg didn’t even have it on his party’sagenda. As I write I don’t know who will win.What I do know is those of us who care aboutenergy had better be prepared to carry on thelobby!
GREEN POSTURINGI have derided businesses that display tokenenvironmentalism in the past. The Primeministerial candidates remained guilty on allcharges of green posturing. Asked by a memberof the studio audience in one of the live debates,what each candidate had done personally toreduce their environmental impact, the responsewas so predictable. Brown said he believed insolar power, Cameron said he didn’t do enoughbut tried not to fly too much and Clegg said heonly uses his car when he has lots of kid’s stuffto carry.
Did any of them simply state they turn lightsoff? Who ventured they might install energyefficient lighting? Who suggested they mightthrow less away unnecessarily? I could go on. Infact, I could go on and on and on.
If our newly elected leader, whoever they are,can’t even demonstrate a rudimentary knowledgeof how they might reduce their environmentalimpact (even if they don’t actually do it) it’s aworry. How can we expect incentives for theinstallation of active energy efficiency schemes(motion detection switches for example) orenergy metering for homes, or incentives to usesolar power by rebating users energy bills?
I know the Prime Minister’s now in office, butfor me the jury’s still out.
SPARKS FAILED TO FLY IN PRIME MINISTERIAL DEBATES
John Houston can be contacted on 01797 364366 or by e-mail [email protected]
www.electricalreview.co.uk 43