03-13-002 engine controls - hard hot start rough idle

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Engine Controls - Hard Hot Start/Rough Idle No.: TSB-03-13-002 DATE: January, 2003 MODEL: See below SUBJECT: PCM REPROGRAMMING FOR HOT SOAK REST AND/OR ROUGH IDLE (DTC P0300-P0306) PURPOSE Incorrect PCM software parameters may cause a hot soak restart and rough idle condition within 30 minutes of engine shutdown. Diagnostic Trouble Code(s) P0300 through P0306 may set. Other possible symptoms are fuel pump noise or rough idle with no DTCs set. To eliminate this condition, reprogram the PCM and replace the thermostat valve as described in this bulletin. Refer to the PARTS INFORMATION section of this bulletin for the replacement thermostat part number. AFFECTED VEHICLES 2000-2003 Eclipse models equipped with V6 engine, except 2003 Eclipse GTS with variable induction 2001-2002 Eclipse Spyder models equipped with V6 engine (NOT variable induction) PARTS INFORMATION Use the Genuine Mitsubishi Parts listed.

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Page 1: 03-13-002 Engine Controls - Hard Hot Start Rough Idle

Engine Controls - Hard Hot Start/Rough IdleNo.: TSB-03-13-002DATE: January, 2003MODEL: See belowSUBJECT:PCM REPROGRAMMING FOR HOT SOAK REST AND/OR ROUGH IDLE (DTC P0300-P0306)

PURPOSE

Incorrect PCM software parameters may cause a hot soak restart and rough idle condition within 30 minutes of engine shutdown. Diagnostic Trouble Code(s) P0300 through P0306 may set. Other possible symptoms are fuel pump noise or rough idle with no DTCs set.

To eliminate this condition, reprogram the PCM and replace the thermostat valve as described in this bulletin. Refer to the PARTS INFORMATION section of this bulletin for the replacement thermostat part number.

AFFECTED VEHICLES

2000-2003 Eclipse models equipped with V6 engine, except 2003 Eclipse GTS with variable induction

2001-2002 Eclipse Spyder models equipped with V6 engine (NOT variable induction)

PARTS INFORMATION

Use the Genuine Mitsubishi Parts listed.

Page 2: 03-13-002 Engine Controls - Hard Hot Start Rough Idle

WARRANTY INFORMATION

ProcedureCAUTION BATTERY VOLTAGE (AS MEASURED AT THE BATTERY POSTS WITHOUT ELECTRICAL LOAD) MUST BE 12.4V OR HIGHER IN ORDER TO REPROGRAM THE PCM.

1. Check the underside of the hood to verify that there is no label previously installed to indicate that this TSB reprogramming has already been done.

2. Use the MUT-II to erase all DTCs set in the PCM.

Page 3: 03-13-002 Engine Controls - Hard Hot Start Rough Idle

3. Use the MUT-II to read the ECU part number, then refer to Attachment A to determine the appropriate ROM pack database number.a. With the MUT-II connected, turn the ignition key to ON.b. At the MAIN MENU, select "1. System Select" and press Yes.c. Select "MFI" and press Yes.

Page 4: 03-13-002 Engine Controls - Hard Hot Start Rough Idle

d. Select "Mitsubishi MFI" and press Yes.e. At the OBD-II check code screen, press Yes.f. At the Readiness Tests status screen, press Yes.g. At the MFI Main Menu screen, press S.h. At the Check Code screen, press the right arrow -->.i. The ECU part number and ROM ID will display. Note the part number and refer to

the table in Attachment A of this bulletin to select the appropriate ROM pack database number.

4. Disconnect the MUT-II and turn the ignition key to OFF.

5. Gather the reprogramming equipment shown.IMPORTANT Dealers must update ROM packs as needed, depending on vehicle repair requirements for PCM software updates.

For instructions on updating ROM packs using MEDIC, and for current database information:

1) From the MEDIC Main Menu, select "MUT-II ROM Pack Re-write."2) Select "ROM Pack Information."

When updating the ROM packs for this bulletin, use the passwords shown.

6. Install the red label interface cartridge to the MUT-II. Then install the 256 KBYTE red memory card and the red label ROM pack. Use the ROM pack with the appropriate

Page 5: 03-13-002 Engine Controls - Hard Hot Start Rough Idle

database number.7. Reconnect the MUT-II. Connect both the 16-pin and the 12-pin data link connectors.8. Turn the ignition key to ON.CAUTION DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING.

9. For manual transmission models, select "MFI".

For automatic transmission models, select "MFI & ELC-A/T" Then press "YES".

Wait a few seconds as MUT-II verifies the ROM-ID.10. If the PCM has already been reprogrammed, the MUT-II will display "This ECU has

already been reprogrammed." If this message displays, STOP! Do not continue with this procedure.

11. If the PCM is unable to be reprogrammed, the MUT-II will display "Reprogramming is not possible on this ECU." If this message displays, verify that the correct ROM pack is installed. If the correct ROM pack is installed and this message displays, replace the PCM. Record this MUT-II screen information and the ROM pack database number on the repair order.a. If you replace the PCM, be sure to verify that the new PCM has the latest

software. After installing the new PCM, follow the instructions in Step 3 to read the ECU part number and ROM ID. Then compare this information with the latest PCM software database information on the Diamond Dealer Link and in MEDIC. Reprogram the new PCM if necessary.

12. If the PCM can be reprogrammed, display is "Do you want to reprogram this ECU?" Press "YES".

Page 6: 03-13-002 Engine Controls - Hard Hot Start Rough Idle

13. The MUT-II will display this screen as it reprograms the PCM. It will take approximately 15 minutes to complete.

CAUTION DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING.

Page 7: 03-13-002 Engine Controls - Hard Hot Start Rough Idle

14. When the screen displays "Completed," press "C".

If reprogramming does not complete, turn the key off and repeat this process from Step 7.

To verify that the correct reprogramming has been made, the ROM ID number will display on the MUT-II screen. Note this number. The table in Attachment A lists the ECU part numbers and ROM ID numbers that should display after reprogramming, and their corresponding vendor numbers.

15. Turn the ignition key to OFF and disconnect the MUT-II. Reprogramming is complete.

16. Replace the thermostat valve with the new parts listed in the PARTS INFORMATION section of this bulletin. Refer to Group 14 in the appropriate service manual.

THE FOLLOWING STEPS ARE REQUIRED BY LAW.

17. Using a ball-point pen, enter the appropriate PCM part number, vendor number, ROM ID #, this TSB number TSB-03-13-002), your dealer code, and the current date on the Engine Compartment Label (part no. MSSF-024G-00).

18. Carefully remove all dirt and oil from a vacant area near the VECI label on the underside of the hood, and affix the Engine Compartment label.