020-tm-general earth moving equipmentsdoc

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IDRAJ SAFETY CONSULTANCY

Date: 13/12/2010Revision: 0

GENERAL EARTH MOVINGTEST METHOD

Test Method No.:IDRAJ /TM/GEM/020

GENERAL EARTH MOVING EQUIPMENT

INDEX

1. SCOPE2. GENERAL3. DOCUMENT VERIFICATION OF EQUIPMENT4. DESCRIPTION OF TEST METHOD5. DISTRIBUTION6. CALIBRATED TEST EQUIPMENT7. DOCUMENT REQUIRED FOR INSPECTION8. REFERENCE STANDARD9. FIGURES10.APPROVAL11.CERTIFICATE FORMAT

FORM-IDRAJ-XXX-Rev.0 Page 1 of 21


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TEST METHODS FOR GENERAL EARTH MOVINGEQUIPMENTS

1.0 SCOPE OF WORK

1.1 This procedure applied to the inspection and testing of general earth movingequipments.

1.2 Visual, Functional and Load Testing.

2..0 GENERAL

2.1 The inspection shall be carried out in adequate lighting.2.2 For reference purposes, see the figures.2.3 This inspection must be carried out with the equipment in a reasonably

clear condition.

3.0 DOCUMENT VERIFICATION

3.1 Verify previous inspection report/certificate (if available).3.2 Verify manufacture manual (if available).3.3 Verify maintenance log sheet (if available).

4.0 DESCRIPTION

4.1 This Test Method refers to the step by step procedure to be adopted for determining the conformity of general earth moving equipments such asExcavator, Backhoe Loader, Tipper Truck, Water tanker, Rollers, RoadSweepers, Graders, Skid Steers, Shovel and other similar type of equipments

1. Carry out Visual inspection.2. Check the serial No.3. Check the make, model.4. Check legible marking (SWL).



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5. Check the equipment for its adherence to the general safety requirementsfor construction sites such as overhead protection for operator cabin, Sidescreens, Rear view mirror, Revolving beacon, Seat Belt, Horn, Reverse

Alarm indication, Head Light, Indicators and any other important safetyfeatures necessary for the particular equipment and for the particular site.

6. It is essential that all wheels and tires are maintained in very goodcondition as truck stability is dependent on this for lifting and traveling withthe load. Check the security of all wheels fixings and for damage, tires for

bugles, cracks, gauges or any other apparent damage. Equal tire pressureis essential.

7. If installed the outriggers when raised along with their respective housingsupport the weight of the truck and that of the load. Check all welded jointsfor cracks very carefully flaked or cracked paint work is good justificationfor further investigation.

8. Check whether all moving parts of the equipment have been protectedfrom outsiders. Also check the level of engine oil

9. Check that all steps hand holds and walk ways are fitted and secure.10. Check articulated hitch frame assembly and related components for wear

and damage.

11. Check bucket for wear and damage.

12. Check lifting arms and articulations for wear and damage, lifting linkages,pins, bores, bushes and fasteners.

13. Check tilting arms and articulations for wear and damage tilting linkages,

pins, boxes, bushes, and fasteners.14. Witness all functional operations of the excavator fully laden, loading and

off loading.

15. Check the Brakes for its proper operation



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EXCAVATORS USED AS CRANES.

1. The adaptation for use as a crane must solely be by securely attachinglifting gear to the bucket or other part of the machine designed for thatpurposes.

2. Check the permanently attached lifting attachment in accordance with5.4 of this document.

LOAD TEST

1. A load equivalent to the rated full load shall be raised approximately twometers ground and left elevated for a period of ten minutes, during which timethere should not be any significant creep age from the lifting arm hydraulics.

2. For crane operation the safe working load shall be determined by test andmust be the same for all operating radii of the machine and not greater thanthe load which the machine can safely lift in its least stable configuration.

3. Check that the safe working load is clearly marked on both lifting arms.

5.0 DISTRIBUTION

1. Work order & report shall be distributed to the client through IDRAJManager.

2. Copies shall be maintained in the office file.

6.0 TEST EQUIPMENT

1. Vernier caliper, Distance Meter , Measuring tape

7.0 DOCUMENT REQUIRED

1. Inspection Checklist.2. Work Order form.3. Test Certificate format.



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8.0 REFERENCE STANDARD

1. BS EN 474-1 : 20062. BS EN 474-4 : 2006

9.1FIGURE



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9.3 FIGURE

10.0 APPROVAL

PREPARED BY:DATE :

REVIEWED BY:DATE :

APPROVED BY:DATE :


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11.0 CERTIFICATE FORMAT:

INSPECTION OF BACKHOE LOADER

CERTIFICATE NO. :

WORK ORDER NO. :

Name & Address of the Customer:

Date of Inspection: Survey Requested by: Mr.

Date of Expiry: Reference Standards: BS EN 474

EQUIPMENT DETAILS

Equipments Description:BACKHOE LOADER

Location of the Equipment: Make :

Chassis / Serial No.: Engine No: Model / Year of Manufacture:

Type of Inspection ID No. / Traffic Plate No: Rated Capacity :

Test Method :IDRAJ/TM/01

Calibrated Test Equipment :IDRAJ/TE/

Previous inspection report:

This is to certify, that the above items described in this certificate were tested and particulars are correct.IDRAJ SAFETY CONSULTANCY HAS INVENTORIED , INSPECTED , VERIFIED , AND TESTED ABOVE MENTIONED EQUIPMENT 'S IN ACCORDANCE WITH THE REFERENCE STANDARDS CITED HEREIN AND CONSISTENT WITH IDRAJ SAFETY CONSULTANCY POLICIES AND PROCEDURE . W E CERTIFY THIS ABOVE MENTIONED EQUIPMENT 'S IS , AT THE TIME OF THIS INSPECTION , SAFE TO USE FURTHER WITH QUALIFIED OPERATOR . T HAT THE OWNER OR HIS DESIGNATED AGENT OR CONTRACTOR , HEREAFTER OWNER , CONTINUES TO PERFORM MAINTENANCE IN ACCORDANCE WITH THE ORIGINAL EQUIPMENT MANUFACTURERS PREVENTIVE MAINTENANCE GUIDELINE AND PROCEDURES AND MAKES NO UNAUTHORIZED CHANGES TO THE EQUIPMENT 'S CONTROLS AND EQUIPMENT . IDRAJ SAFETY CONSULTANCY MAKES NO CLAIMS REGARDING THE CONDITION OR SAFETY OF THE EQUIPMENT AFTER WE HAVE COMPLETED THIS INSPECTION AND DEPARTED THE PROPERTY . IDRAJ SAFETY CONSULTANCY DISCLAIMS ANY WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE . T HE OWNER SHALL PERFORM THE NEXT INSPECTION AS REQUIRED BY THE DUBAI MUNICIPALITY NO LATER THAN 6 MONTH FROM DATE OF ISSUE . THIS CERTIFICATE BECOMES INVALID IN THE EVENT IF ANY REPAIR OR ALTERATION IS DONE , IN WHICH CASE IT MUST BE RETESTED .All the information obtained/gathered during inspection shall be preserved as confidential.

RECOMMENDATIONS/ COMMENTS

Safety Inspector: Authorized Signatory: Technical Dept.:

THIS DOCUMENT SHALL NOT BE REPRODUCED EXCEPT IN FULL, WITHOUT THE WRITTEN APPROVAL OF IDRAJTHIS INSPECTION HAS BEEN CARRIED OUT AS PER LOCAL ORDER NO: 52/1990 & MINISTERIAL ORDER

NO 32/1982 OF DUBAI MUNICIPALITYApproved by Dubai Municipality,

FORM-IDRAJ-XXX-Rev.0 Turn overleaf



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BACKHOE LOADER EXAMINATION REPORT

CERTIFICATE NO. :

WORK ORDER NO. :

CHASSIS/ SERIAL No. :

SAFETY INSPECTOR :

CHECKLISTEQUIPMENT PARTS REMARKS

Document Verification

Hydraulic system

Engine

Ignition

Out triggers

Extension Jib

Front Bucket condition

Rear Bucket Condition

Emergency stop

Steering Mechanism

Side Mirrors

Fire Extinguisher

Hand Brake

Foot Brake

Tires

Horn

Operating Control

Load Chart in cab

Reverse Alarm Indication

Revolving Beacon

Cab - Roof, Seat belt, Seat Brake

Lights Indication-Head, Brake, Reverse

Load test

INSPECTION & TEST CERTIFICATE OF EXCAVATORFORM-IDRAJ-XXX-Rev.0 Page 9 of 21


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CERTIFICATE NO. :

WORK ORDER NO. :


Date of Inspection: Survey Requested by: MR.


EQUIPMENT DETAILS

Equipments Description:EXCAVATOR

Location of Inspection: Make:

Chassis No.: Engine No: Model / Year of Manufacture:

Type of inspection: ID No. / Traffic Plate No.: Rated Bucket Capacity :

Test Method :IDRAJ / TM / 01

Calibrated Test Equipments :IDRAJ / TE /


This is to certify, that the above items described in this certificate were tested and particulars are correct.IDRAJ SAFETY CONSULTANCY HAS INVENTORIED , INSPECTED , VERIFIED , AND TESTED ABOVE MENTIONED EQUIPMENT 'S IN ACCORDANCE WITH THE

REFERENCE STANDARDS CITED HEREIN AND CONSISTENT WITH IDRAJ SAFETY CONSULTANCY POLICIES AND PROCEDURE . W E CERTIFY THIS ABOVE MENTIONED EQUIPMENT 'S IS , AT THE TIME OF THIS INSPECTION , SAFE TO USE FURTHER WITH QUALIFIED OPERATOR . T HAT THE OWNER OR HIS DESIGNATED AGENT OR CONTRACTOR , HEREAFTER OWNER , CONTINUES TO PERFORM MAINTENANCE IN ACCORDANCE WITH THE ORIGINAL EQUIPMENT MANUFACTURERS PREVENTIVE MAINTENANCE GUIDELINE AND PROCEDURES AND MAKES NO UNAUTHORIZED CHANGES TO THE EQUIPMENT 'S CONTROLS AND EQUIPMENT . IDRAJ SAFETY CONSULTANCY MAKES NO CLAIMS REGARDING THE CONDITION OR SAFETY OF THE EQUIPMENT AFTER WE HAVE COMPLETED THIS INSPECTION AND DEPARTED THE PROPERTY . IDRAJ SAFETY CONSULTANCY DISCLAIMS ANY WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE . T HE OWNER SHALL PERFORM THE NEXT INSPECTION AS REQUIRED BY THE DUBAI MUNICIPALITY NO LATER THAN 6 MONTH FROM DATE OF ISSUE . THIS CERTIFICATE BECOMES INVALID IN THE EVENT IF ANY REPAIR OR ALTERATION IS DONE , IN WHICH CASE IT MUST BE RETESTED .All the information obtained/gathered during inspection shall be preserved as confidential.








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EXCAVATOR EXAMINATION REPORT

CERTIFICATE NO. :

WORK ORDER NO. :

SAFETY INSPECTOR :


Document verification

Hydraulic system

Counterweight

Engine

Ignition

Emergency stop

Bucket / Power Crusher condition

Brakes

Operating Control

Fire Extinguisher

Tracks

Side Mirrors

Horn


Revolving Beacon


Lights, General condition, Maintenance

Load test

INSPECTION & EST CERTIFICATE OF SHOVEL



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CERTTIFICATE NO. :

WORK ORDER NO. :




EQUIPMENT DETAILS

Equipments Description:SHOVEL



Type of inspection: ID No. / Traffic Plate No: Rated Bucket Capacity :

Test Method :IDRAJ / TM /

Calibrated Test Equipment :IDRAJ / TE /




Safety Inspector: Authorized Signatory:

Technical Dept.:






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SHOVEL EXAMINATION REPORT

CERTIFICATE NO. :

WORK ORDER NO. :

SAFETY INSPECTOR :



Hydraulic system

Counterweight

Engine

Ignition

Emergency stop

Bucket condition

Brakes

Operating Control

Fire Extinguisher

Tires

Side Mirrors

Horn


Revolving Beacon



Load Test



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INSPECTION & TETS CERTIFICATE OF SKID STEER

CERTTIFICATE NO. :

WORK ORDER NO. :



Date of Expiry: Reference Standards: BS EN 474 - 1

EQUIPMENT DETAILSEquipments Description:Skid Steer



Type of inspection: ID No. / Traffic Plate No: Rated Bucket Capacity :




This is to certify, that the above items described in this certificate were tested and particulars are correct.

IDRAJ SAFETY CONSULTANCY HAS INVENTORIED , INSPECTED , VERIFIED , AND TESTED ABOVE MENTIONED EQUIPMENT 'S IN ACCORDANCE WITH THE REFERENCE STANDARDS CITED HEREIN AND CONSISTENT WITH IDRAJ SAFETY CONSULTANCY POLICIES AND PROCEDURE . W E CERTIFY THIS ABOVE MENTIONED EQUIPMENT 'S IS , AT THE TIME OF THIS INSPECTION , SAFE TO USE FURTHER WITH QUALIFIED OPERATOR . T HAT THE OWNER OR HIS DESIGNATED AGENT OR CONTRACTOR , HEREAFTER OWNER , CONTINUES TO PERFORM MAINTENANCE IN ACCORDANCE WITH THE ORIGINAL EQUIPMENT MANUFACTURERS PREVENTIVE MAINTENANCE GUIDELINE AND PROCEDURES AND MAKES NO UNAUTHORIZED CHANGES TO THE EQUIPMENT 'S CONTROLS AND EQUIPMENT . IDRAJ SAFETY CONSULTANCY MAKES NO CLAIMS REGARDING THE CONDITION OR SAFETY OF THE EQUIPMENT AFTER WE HAVE COMPLETED THIS INSPECTION AND DEPARTED THE PROPERTY . IDRAJ SAFETY CONSULTANCY DISCLAIMS ANY WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE . T HE OWNER SHALL PERFORM THE NEXT INSPECTION AS REQUIRED BY THE DUBAI MUNICIPALITY NO LATER THAN 6 MONTH FROM DATE OF ISSUE . THIS CERTIFICATE BECOMES INVALID IN THE EVENT IF ANY REPAIR OR ALTERATION IS DONE , IN WHICH CASE IT MUST BE RETESTED .All the information obtained/gathered during inspection shall be preserved as confidential.








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SKID STEER EXAMINATION REPORT

CERTIFICATE NO. :

WORK ORDER NO. :

SAFETY INSPECTOR :


Document VerificationHydraulic system

Attachments

Safety Bar

Counterweight

Engine

Bucket condition

Side ScreensFire Extinguisher

Brake

Emergency Stop

Tires

Horn


Revolving BeaconLights Indication-Head, Brake, Reverse

Load Test

INSPECTION & TEST CERTIFICATE OF ROLLER



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CERTTIFICATE NO. :

WORK ORDER NO. :




EQUIPMENT DETAILS

Equipments Description:

Roller



Type of inspection: ID No. / Traffic Plate No: Unladen Weight:










ROLLER EXAMINATION REPORT



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CERTIFICATE NO. :

WORK ORDER NO. :

SAFETY INSPECTOR :

CHECKLIST

EQUIPMENT PARTS REMARKS


Roller condition

Engine

Ignition

Safety lock against the movement

Vibrator function & control

Emergency stop

Lubricant oil condition & its level

Hand Guard

Brakes

Fire Extinguisher

Tires

Horn

Side mirrors


Revolving Beacon

Cab Roof

Seat belt safety

Operating controllers & levers

Lights Indication

Load test



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CERTIFICATE OF TEST AND INSPECTION OF DOZER

CERTTIFICATE NO. :

WORK ORDER NO. :




EQUIPMENT DETAILS

Equipments Description:DOZER


Chassis / Serial No.: Engine No: Model / Year of Manufacture:

Type of inspection: ID No. / Traffic Plate No: Blade Dimension :












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DOZER EXAMINATION REPORT

CERTIFICATE NO. :

WORK ORDER NO. :

SAFETY INSPECTOR :



Hydraulic system

Blade Assembly condition

Ripper Shank Assembly

Engine

Ignition

Emergency stop

Brakes

Operating Control

Fire Extinguisher

Tracks

Side Mirrors

Horn


Revolving Beacon



Load Test



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INSPECTION & TEST CERTIFICATE OF GRADER

CERTIFICATE NO. :

WORK ORDER NO. :




EQUIPMENT DETAILS

Equipments Description:Grader


Chassis / Serial No.: Engine No: Model :

Type of inspection: ID No. / Traffic Plate No: Year of Manufacture:

Test Method :IDRAJ/TM/01

Calibrated Test Equipment :IDRAJ/TE/










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GRADER EXAMINATION REPORTCERTIFICATE NO. :

WORK ORDER NO. :

CHASSIS/ SERIAL No. :

SAFETY INSPECTOR :


Document VerificationHydraulic system

Engine

Ignition

Blade Assembly Condition

Ripper Shank Assembly

Emergency stop

Side MirrorsFire Extinguisher

Hand Brake

Foot Brake

Tires

Horn

Operating Control

Reverse Alarm IndicationRevolving Beacon

Cab Roof, Seat belt, Seat Brake

Lights Indication-Head, Brake, Reverse

Load test


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