010612 jennings
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BASF Steam Cracker Day
Port Arthur, Texas, USAJune 11th - 12th, 2001
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Adding value throughgrowth and innovation
NAFTA Region Olefins Complex
President, Chemicals Division
Houston, June 12th, 2001
President, Chemicals Division
Houston, June 12th, 2001
Carl Jennings
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NAFTA Region Olefins Complex (NROC)Port Arthur, TXNAFTA Region Olefins Complex (NROC)NAFTA Region Olefins Complex (NROC)Port Arthur, TXPort Arthur, TX
Limited PartnershipLimited Partnership BASFBASF 60%60% Atofina Atofina 40%40%
BASF OperatesBASF Operates
World’s Largest Liquids Cracker World’s Largest Liquids Cracker Refinery IntegratedRefinery Integrated
Total Investment:Total Investment: $1B ($1B (exclexcl. C4/OCU). C4/OCU)
StartStart--Up:Up: 4Q4Q.. 20012001
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PropylenePropylene
BDBD
ExtractExtract
Alkylate AlkylateBenzeneBenzene
TolueneToluene
EO/EGEO/EG
StyreneStyrenePEPE
Acrylic Acrylic Acid Acid
C4C4 OxoOxoPOPO
SBSB DisDis--
persionspersions ABS ABS
PlasticsPlastics
FuelsFuels Aniline Aniline
StyreneStyrene
TDITDIFuelsFuels
SteamSteam
NaphthaNaphtha
C4Fraction
B/TExtract
Alky Alky--
lationlation
MetaMeta--
thesisthesis
EthyleneEthylene ButadieneButadiene PGO /PGO /PFOPFO
C3Fraction
C2Fraction
QuenchQuench
&&ComCom--
pressionpression
Heater Heater
ProductsProducts
BASF usesBASF uses
NROC Steam Cracker ProcessNROC Steam Cracker ProcessNROC Steam Cracker Process
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Port Arthur NROC ObjectivesPort Arthur NROC ObjectivesPort Arthur NROC Objectives
Secure Propylene and Ethylene SupplySecure Propylene and Ethylene Supply
ProfitabilityProfitability
Verbund SynergyVerbund Synergy
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Total: 16M TonsTotal: 16M Tons
North America2000 Propylene SupplyNorth AmericaNorth America2000 Propylene Supply2000 Propylene Supply
Steam CrackersSteam Crackers
FCC/SplittersFCC/Splitters
Refinery DirectRefinery Direct12%12%
39%
49%
Source: CMAISource: CMAI
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0
5
10
15
20
25
1995 1997 1999 2001 2003 2005
CapacityCapacity%AAGR 95%AAGR 95
--0505
OthersOthers 3.13.1
PropylenePropylene OxideOxide 3.13.1Oxo AlcOxo Alc.. 2.42.4 Acrylonitrile Acrylonitrile 4.64.6CumeneCumene 5.05.0
Source: CMAISource: CMAI
PolypropylenePolypropylene 5.75.7
MillionMillion tonstons
North AmericaPropylene Demand ForecastTotal Demand Growth = 4.9% AAGR 99-05
North AmericaNorth AmericaPropylene Demand ForecastPropylene Demand ForecastTotalTotal DemandDemand Growth = 4.9% AAGR 99Growth = 4.9% AAGR 99--0505
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0
5
10
15
20
25
30
35
40
1995 1997 1999 2001 2003 2005
CapacityCapacity%AAGR 95%AAGR 95--0505
OthersOthers 3.33.3EBZEBZ 2.72.7
EDCEDC 5.45.4EO/EGEO/EG 3.13.1
Source: CMAISource: CMAI
PEPE 3.73.7
MillionMillion tonstons
North AmericaEthylene Demand ForecastTotal Demand Growth = 3.7% AAGR 99-05
North AmericaNorth AmericaEthylene Demand ForecastEthylene Demand ForecastTotalTotal DemandDemand Growth = 3.7% AAGR 99Growth = 3.7% AAGR 99--0505
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NAFTA Region Olefins ComplexKilotonsNAFTA Region Olefins ComplexNAFTA Region Olefins ComplexKilotonsKilotons
BASFBASF BASFBASF CapacityCapacity**
DemandDemand 20022002 20032003 MajorMajor UsesUses
EthyleneEthylene 590590 790790 740740 StyreneStyrene, EO, PE, EO, PE
PropylenePropylene 530530 350350 530530 Acrylics Acrylics,,
Oxo AlcoholsOxo Alcohols, PO, POButadieneButadiene 115115 ---- 9090 ABS, ABS,
SBSB DispersionsDispersions
BenzeneBenzene 800800 6666 6666 Aniline Aniline,, StyreneStyreneTolueneToluene 115115 3636 3636 TDITDI
*Includes 60% NROC share*Includes 60% NROC shareplus 238KT ethylene/15KT propylene from Williams JV. Metathesisplus 238KT ethylene/15KT propylene from Williams JV. Metathesis onon--line in 2003.line in 2003.
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Port Arthur NROC ObjectivesPort Arthur NROC ObjectivesPort Arthur NROC Objectives
Secure Propylene and Ethylene SupplySecure Propylene and Ethylene Supply
ProfitabilityProfitability
Verbund SynergyVerbund Synergy
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Total: 31M TonsTotal: 31M Tons
EthaneEthane
Source: CMAISource: CMAI
OthersOthers
Gas OilGas Oil
NaphthaNaphtha
ButaneButane
PropanePropane
55%
22%
3%
15%
4%
1%
North America2000 Ethylene Production by FeedstockNorth AmericaNorth America2000 Ethylene Production by Feedstock2000 Ethylene Production by Feedstock
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0
5
10
15
20
1990 1995 2000 2005
Source: CMAISource: CMAI
cppcpp
NaphthaNaphtha
EthaneEthane
Ethylene Net Transaction Cash Margins(Ethane vs Naphtha Cracking)Ethylene Net TransactionEthylene Net Transaction CashCash MarginsMargins((Ethane vsEthane vs NaphthaNaphtha CrackingCracking))
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0
1
2
3
4
5
6
7
8
9
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
Capacity additions slow after Capacity additions slow after 20022002
Asia/Pacific Asia Asia/Pacific/Pacific
Source: CMAISource: CMAI
MillionMillion tonstons
PotentialPotential for for tight conditionstight conditions
toto developdevelop
North & South AmericaNorth & South AmericaNorth & South America
Middle East & AfricaMiddleMiddle East &East & Africa Africa
Western & Eastern Europe,former Soviet Union
Western & Eastern Europe,Western & Eastern Europe,former Sovietformer Soviet UnionUnion
Assume 36 to 40 Months for Constructionof New World-Scale Ethylene Facility
Assume 36 to 40 Months for Construction Assume 36 to 40 Months for Constructionof New Worldof New World--Scale Ethylene FacilityScale Ethylene Facili ty
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0
50
100
150
200
250
300
350
400
450
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
0
2
46
8
10
12
14
16
18
20
Source: CMAISource: CMAI
Dollars per tonDollars per ton
USUS ContractContract
Cents perCents per poundpound
West EuropaWest Europa
ContractContract
SESE Asia Asia--CFRCFR
ReRe--Investment LevelInvestment Level Ethylene EconomicsEthylene EconomicsCashCash MarginMargin Range = $220Range = $220 -- $ 265 per Ton$ 265 per Ton
World Ethylene Cash MarginsWorldWorld EthyleneEthylene CashCash MarginsMargins
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Port Arthur NROC ObjectivesPort Arthur NROC ObjectivesPort Arthur NROC Objectives
Secure Propylene and Ethylene SupplySecure Propylene and Ethylene Supply
ProfitabilityProfitability
Verbund SynergyVerbund Synergy
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MontBelviewMontBelview
Geismar Geismar
FreeportFreeport
New OrleansNew OrleansPort Arthur Port Arthur
HoustonHouston
55
miles
55
miles
50miles50miles
275 miles275 miles
TexasTexas LouisianaLouisiana
BaytownBaytown
NAFTA Region Olefins ComplexOlefins Pipeline ConnectionsNAFTA Region Olefins ComplexNAFTA Region Olefins ComplexOlefins Pipeline ConnectionsOlefins Pipeline Connections
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Toluene
StraightStraightNaphthaNaphtha
ReformateReformateXylene
Benzene
HydrogenHydrogenJet/Kerosene
Fuel Oil
GasolineVGOVGO
R. Propylene
AGO AGO
Crude Oil
Ethylene
Propylene
Butadiene
Benzene
Toluene
Fuel/FlareFuel/Flare
Fuel/FlareFuel/Flare
FCC GasFCC Gas
Naphtha
PrimaryPrimaryProductsProducts
SecondarySecondaryProductsProducts
ByBy--
ProductsProducts
Hydrogen
Pyrolysis F.O.
C8 + Fraction
C4 Raffinate
RefineryRefineryHydrotreatingHydrotreating
HeavyFeed
SteamCracker
Atmospher ic Atmospher ic
andandVacuumVacuum
DistillationDistillation
BTXBTX Extr Extr ..
Distillate ProcessingDistillate Processingand Blending Pooland Blending Pool
MoGasMoGas ProcessingProcessingand Blending Pooland Blending Pool
Reformer Reformer
FluidFluidCatalyticCatalyticCracker Cracker
Stand Alone Refinery & CrackerChemicals DivisionStand Alone Refinery & CrackerStand Alone Refinery & CrackerChemicals DivisionChemicals Division
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Toluene
ReformateReformateXylene
Benzene
Jet/Kerosene
Fuel Oil
Gasoline
R. Propylene
Crude Oil
Ethylene
Propylene
Butadiene
Benzene
Toluene
FCC GasFCC Gas
Naphtha
HydrogenHydrogen
PyrolysisPyrolysis F.O.F.O.
CC88 + Fraction+ Fraction
Con-
densate
CC44 RaffinateRaffinate
RefineryRefineryHydrotreatingHydrotreating
A r o m
a t i c N a p h t h a
A r o m
a t i c N a p h t h a
J e t F u e l
J e t F u e l
D i e s
e l F u e l
D i e s
e l F u e l
G a s
O i l
G a s
O i l
C 4 C 4 R a f f i n a t e
R a f f i n a t e
C 8 + F r a c t i o n
C 8 + F r a c t i o n
P y r o l y s i s
P y r o l y s i s F . O .
F . O .
H y d r o g e n
H y d r o g e n
ParaffinicParaffinicNaphthaNaphtha
ParaffinicParaffinicNaphthaNaphtha
Heavy FeedHeavy FeedSteamSteam
Cracker Cracker with Olefinswith OlefinsConversionConversion
UnitUnit
Reformer Reformer BTXBTX Extr Extr ..
Distillate ProcessingDistillate Processingand Blending Pooland Blending Pool
MoGasMoGas ProcessingProcessingand Blending Pooland Blending Pool
FluidFluidCatalyticCatalyticCracker Cracker
Atmospher ic Atmospher ic
andandVacuumVacuum
DistillationDistillation
CondensateCondensateSplitter Splitter
Integrated Refinery & CrackerChemicals DivisionIntegrated Refinery & CrackerIntegrated Refinery & CrackerChemicals DivisionChemicals Division
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Refinery - Steam Cracker Integrationin the NAFTA RegionRefineryRefinery -- Steam Cracker IntegrationSteam Cracker Integrationin the NAFTA Regionin the NAFTA Region
48 Refineries48 Refineries
40 Steam Crackers40 Steam Crackers
8 Refinery8 Refinery -- Integrated Steam CrackersIntegrated Steam Crackers
– – operated by:operated by: Shell ChemicalShell Chemical
BASF FINABASF FINA
ExxonMobilExxonMobil
Equistar Equistar
bpbp
Source: CMAISource: CMAI
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PropylenePropylene
BDBD
ExtractExtract
Alkylate AlkylateBenzeneBenzene
TolueneToluene
EO/EGEO/EGStyreneStyrene
PEPE
Acrylic Acrylic Acid Acid
C4C4 OxoOxoPOPO
SBSB DisDis--persionspersions
ABS ABSPlasticsPlastics
FuelsFuels Aniline AnilineStyreneStyrene
TDITDIFuelsFuels
SteamSteam
NaphthaNaphtha
C4Fraction
B/TExtract
Alky Alky--
lationlation
MetaMeta--
thesisthesis
EthyleneEthylene ButadieneButadiene PGO /PGO /PFOPFO
C3Fraction
C2Fraction
QuenchQuench
&&ComCom--pressionpression
Heater Heater
ProductsProducts
BASF usesBASF uses
NROC Steam Cracker ProcessNROC Steam Cracker ProcessNROC Steam Cracker Process
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NROC C4 ConceptNROC C4 ConceptNROC C4 Concept
SabinaSabina JVJV
BD ExtractionBD Extraction
Branched AlkylateBranched Alkylate
Metathesis (OCU)Metathesis (OCU)
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SABINA C4 JVPort Arthur, TXSABINA CSABINA C44 JVJVPort Arthur, TXPort Arthur, TX
LOI 7/99:LOI 7/99:
ShellShell 60%60% BASFBASF 24%24% FinaFina 16%16%
CapacityCapacity 400 Kilotons400 Kilotons
StartStart--upup Mid 2003Mid 2003
BASF operatesBASF operates
BASF need:BASF need: ABS ABS SB dispersionsSB dispersions
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SABINA JVSABINA JV(BASF/Shell/FINA)(BASF/Shell/FINA)
C4 BASF/Fina
Port Arthur
C4 BASF/Fina
Port Arthur
C4 ShellDeer Park
C4 ShellDeer Park
BASF FINABASF FINAPetrochemicals LPPetrochemicals LP
(BASF/FINA)(BASF/FINA)
nn--ButeneButeneii--ButeneButeneBDBD
BDExtraction
BDExtraction
ALKUnit
ALKUnit
400KT
Butadiene
400KT
Butadiene
300KT
Branched Alk
300KT
Branched Alk
OCU(Metathesis)
OCU(Metathesis)
Cracker Feed
Cracker Feed
300KT
Propylene
300KT
Propylene
C4 Plan - Port Arthur, TXCC44 PlanPlan -- Port Arthur, TXPort Arthur, TX
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* Includes Shell C* Includes Shell C44 feedstock.feedstock.
NROC CapacitiesKilotonsNROC CapacitiesNROC CapacitiesKilotonsKilotons
WithoutWithout CC44 / OCU/ OCU WithWith CC44 / OCU/ OCU
TotalTotal BASFBASF TotalTotal BASFBASF
EthyleneEthylene 920920 550550 830830 500500
PropylenePropylene 550550 330330 860860 515515
BenzeneBenzene 110110 6666 110110 6666
TolueneToluene 6060 3636 6060 3636
ButadieneButadiene ---- ---- 400*400* 9090
Alkylate Alkylate ---- ---- 300*300* 7575
FuelsFuels//Other Other 190190 114114 190190 114114
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NROC Steam Cracker: Value CreationNROC Steam Cracker: Value CreationNROC Steam Cracker: Value Creation
Refinery IntegrationRefinery Integration
Economy of ScaleEconomy of Scale
Feedstock OptimizationFeedstock Optimization
MetathesisMetathesis
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NROC - A Winner For BASFNROCNROC -- A Winner For BASF A Winner For BASF
Innovative ConceptInnovative Concept
Exceptional PartnerExceptional Partner -- Atofina Atofina
Great ContractorGreat Contractor -- ABB Lummus ABB Lummus
Tremendous Community SupportTremendous Community Support -- Port Arthur Port Arthur
Platform for Sustainable and Profitable GrowthPlatform for Sustainable and Profitable Growthin the NAFTA Regionin the NAFTA Region
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Disclaimer Disclaimer Disclaimer
This presentation contains forwardThis presentation contains forward--looking statements under the Privatelooking statements under the PrivateSecurities Litigation Reform Act of 1995. These statements are bSecurities Litigation Reform Act of 1995. These statements are based onased on
current expectations, estimates and projections of BASF managemecurrent expectations, estimates and projections of BASF management andnt and
currently available information. They are not guarantees of futucurrently available information. They are not guarantees of futurere
performance, involve certain risks and uncertainties that are diperformance, involve certain risks and uncertainties that are difficult tofficult to
predict and are based upon assumptions as to future events thatpredict and are based upon assumptions as to future events that may notmay not
prove to be accurate.prove to be accurate.
Many factors could cause the actual results, performance or achiMany factors could cause the actual results, performance or achievementsevements
of BASF to be materially different from those that may be expresof BASF to be materially different from those that may be expressed orsed orimplied by such statements. Such factors include those discussedimplied by such statements. Such factors include those discussed inin
BASF’s Form 20BASF’s Form 20--F filed with the Securities and Exchange Commission.F filed with the Securities and Exchange Commission.
We do not assume any obligation to update the forwardWe do not assume any obligation to update the forward--lookinglooking
statements contained in this report.statements contained in this report.27