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0-:IET------........

MODEL

SS'T 1972

_2 ___________________________ ~j7Jr~~---------

INSTRUCT ION

HOW TO USE THE BOOK

COMMENT UTILISER LE LIVRE

ENGINE

3 llHAUSI SYSTEM

• MUFFLER

• INLET PIPE

4 II ICIIICU H SIIM

• LIGHTS o IGNITION

• WIRING

• BATTERY ETC .

COMPONENT PARTS: Component parts of an ass 'y are preceded by a dot (.) Component Ports of a sub-oss'y are preceded by two dot ( . . ) as follow:

COMPOSANTS: Les composants d'un assemblage sont precedes par un point(.)

EIISIME 02- 6

Les composonts d'un sous-assemblage sont precedes par deux points { .. ) comme suit:

Driven Pulley Ass'y ASS 'Y -ASSEMBLAGE

. Shaft-Converter J

. Plate-Converter ASS 'Y COMPONENTS -~ COMPOSANTS D 'UN ASSEMBLAGE

· Spring S U B- A S S ' Y .Drive Cam Ass' y ---. SOUS-ASSEMBLAGE .. Drive Com ]-- ---------..,.. SUB-ASS 'Y COMPONENTS .. Woodruff Key COMPOSANTS D 1 UN SOU $- ASSEMBLAGE

NOTE: A II ass ' y components can be purchased separately unless mentioned on the illustration concerned.

Taus les composants d 'un assemblage peuvent etre achetes separement b mains d 'etre mentionnes sur I' iII ustrotion concernee.

-

------------~~~~~-----------------------------'N-oEx_o_o-_3 GENERAL DESCRIPTION

SST (S292)(S338)(S433)(Y433) 197 2

7 3

ITEM

1

2

3

4

5

8 6 6

9

7

8

9

10

11 11

10 11

13

GROUP

UNIT ASS' Y

ENG I N E

EXHAUST SYSTEM

• MU FFL E R

• INL ET PIPE

ELECTRICAl SYSTEM

• LIGHTS

• IGNITION

• WIRING

• BATTERY ETC ...

ORIY£

• PULLE YS(DRIVER)

• (DRIVEN} AND BRAKE

• C HA IN C A S E

SUSPEN SION

• FRON T I REA R SHAFT • HOUSIN G - BEARING

• SPROCKETS - D RIVE

• SUSP.-BO OGIE WHE EL

• SUSPE N SION - REA R

• RU BBE R T RA CK

STEER ING

• STEERI N G

• SUPPORT -STEER I N G

• SPRI N GS SKI-FRO N T

BODY

• BO DY

• SEAT

HOOD

• H OOD

• WINDSHI ED

• O RNAMENTS

• STICKERS

GU ARD

BUMPER

• BUMPER - 'FRONT

• BUMPER - R EAR

FUEl SYSTEM

• CARBURATOR , FILT ER,

e THROTT LE, TA NK , ET C ...

OPTIO NAl ITE MS

I NGROUP UMBER PA GE

01 4

02 6

03 10

04 12

05 14

06 20

09 22

10 24

12 26

13 28

15 30

79 32

16

)

-4--0-lU-N IT_A_ss'-y ---------------------~~:~~~---------UNIT ASSEMBLY

SS'T 1972

N£NO 5

_& -_0_2 E-NGI-NE------------ ....INo 7Er. __ _

for detail see groups

ENGINE SST (S292) (S338) (S433) (Y433)

1972

YAMAHA-81 YAMAHA on

separate booklets

--

------------~~~~~---------------------------------EN-GIN-E -02_-__ 7

ITEM ...INo~Er

810563 810566 810569 810567

810932 810019 8 1 0() 2 2 810020 810930 810026 810018 810023 810024 8 1 0025 810027

810931 810019 810022 810020 810930 810026 810018 810023 810024 810025 810027 810933

ENGINE SST (S292){S338)(S433)(Y433)

1972

DESCRIPTION

Yomoho, S292- 1 Cyl . {Manua l ) Yamaha, S338 - 2Cyl. (Manual) Yamaha, S433 - 2 Cyl . (Manual) Yamaha, Y433- 2Cyl. (Manual)

ENGINE TOOL KIT

Engine Tool Kit - (S292) 1 Cyl. .Wrench- Spark Plug (22 & 29MM) .Piyers - 6" STD .Open Wrench (13 & 17MM) .Open Wrench (8 & 10MM) .Wrench- Ignition .Socket- Spark Plug (13 & 21MM) .Handle - Screw Driver .Double Bit . Single Bit .Bog- Block Canvas

Engine Tool Kit - (S338) - (S433) - (Y433) 2Cyl. .Wrench - Spark Plug (22 & 29MM) .Piyers - 6" STD . Open Wrench ( 13-17MM ) .Open Wrench (8 & 10MM) .Wrench- Ignition . Socke.t - Spa r k Plug ( 13 & 21MM) . Handle - Screw Driver .Double Bit .Single Bit .Bog - Black Canvas . Key - All en (6MM)

QUANT.

1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

PL- 2

~8-~0-4-EN_m_E---------------------------~j7~~~------------

8 21

2 15

ENGINE MOUNT SST ( S 2 9 2) ( S 3 3 8) ( S 4 3 3) ( Y 4 3 3 ).

1972

Fwoc!f

1/. ~~249

_·_ tS<k? /22

~

18

--

-----------~~Jr~~--------------------------------E•_m_£_0~2--9

ITEM ...INo:IEr

1 02020 1 2 9 16622 3 9 16530 4 912740 5 020 11 6 6 9 14419 7 020113 8 020 18 1 9 020085

1 0 020086 1 1 9 12740 1 2 916610 1 3 9 16530

1 4 020 1 12 1 5 9 16622 16 9 16530 1 7 9 12740 1 8 020 11 6 1 9 914419 20 020 1 13 21 02018 1 22 020085 23 020086 24 9 12740 25 9166 10 26 916530

ENGIN E MOUN T SST (S292)(S338)(S433)(Y433)

1972

DESCRIPTION

Motor Base (S338) (S433) (Y433) Bo It Washe r Nut Bo It Nut Rubber - Mount Base - Tr ansversal Pad Washer Nut Bo I t Lock washer

Motor Base (S292) 1 Cyl. Bo I t Washer Nut Bo It Nut Rubbe r - Moun t Base - Tranversa l Pad Washer N u t Bo I t Lock washer

QUANT.

2 Cyl. 1 4 4 4 4 4 4 2 4 4 4 4 4

1 4 4 4 4 4 4 2 4 4 4 4 4

PL- 2

1_0--~ __ u_u•_sr __ ns_n_M _________________________ ~~~~~----------

7

EXHAUST SYSTEM SS T (S292)

1972

2

lO_A_- ~ __ n_uu_sr_s_n_nM-------------------------~~:Jir~~---------

4

EXHAUST SYSTEM

SS T (S338) 1972

1D_B_m __ n_u_•sr __ ns_u_• _________________________ ~~:Jir~~---------

4

EXHAUST SYSTEM SST (S433) - (Y433)

1972

(Y433) 2nd Option

0 •

-------------~j7~~~---------------------------------E_u_n_s, __ s,_n_£M_D_3_-__ n

ITEM ...INo:IEr

1 030184 2 030185 3 030186 4 03020 1 5 030187 6 030159 7 030 109 8 030005 9 030144

1 0 912739 1 1 910051 1 2 914376 1 3 030 138 14 030 199

r

Muffler Manifold Spring

MUFFLER SST (S292)

1972

DESCRIPTION

Ball Joint - Mole Boll Joint - Cente r Clomp Clamp Coli a r Ass' y Brocket Nut Cops c r ew Nut C l omp Flexib l e Tub i ng

QUANT.

1 1 4 1 1 1 1 2 1 1 2 2 1 1

'

-------------~~~~~---------------------------------£u_a_usr __ n_st-£M_0_3_-_1 __ 1A

ITEM ...lit!o:IEr

1 030 191 2 030192 3 030202 4 030109 5 030005 6 030 144 7 9 12739 8 9 10051 9 914376

1 0 030138 1 1 0301 12

Muffler Manifold Clip Clomp Call or

MUFFLER SST (S338)

1972

DESCRIPTION

Ass' y Brocket Nut Copscrew Nut Clamp Flexible Tubing

QUANT.

1 1 1 1 2 1 1 2 2 1 1

/

PL- 2

-------------~~~~~---------------------------------n_u_us_r _s_Ys-TEM--03--- 1--18

ITEM ...INo-:IEr

1 030194 2 030195 3 030186 4 030 109 5 030005 6 030144 7 9 12739 8 910051 9 914376

10 030138 1 1 030 174

1 030169 2 030133 3 4 030 109 5 030005 6 030 144 7 9 12739 8 910051 9 9 14376 1 0 030 1 38 1 1 030 170 1 2 05022 3 1 3 0301 16

MUFFLER SST (S433 & Y433)

1972

DESCRJ PTION

S433 & Y433 Muffler Ass• y Man i fold Spr i ng Clamp Coli or Ass• y Br acket Nut Capscrew Nut Clamp Flex i ble Tubing

2nd Option Y433

Muffler Man i fold

Cl amp Col i o r Br acket Nu t Caps crew Nut C l amp Fle x ib l e Tu bi ng W ash er C l amp

.

QUANT.

1 1 4 1 2 1 1 2 2 1 1

1 1 -2 2 1 1 2 2 1 1 1 1

PL- 2

12 - 04 HECTIICAL SrsTEII

ELECTRICA~ ) W~~~:~ 3 ) (Y433) SST (S 2 9 2) ( S 3 31 9 7 2

n

-------------~j7~~~----------------------------------El-ECI-Rl_CA_l _SY-SJ-EN--0 4--- 1-3

ITEM ...INo:IEr

- 040304 1 040145 2 040126 - 040310 3 040207 4 040208 5 040329

- 040107 6 040307 7 040112 8 040 11 3 9 040154 1 0 040157 1 1 916571 1 2 916419 1 3 040186 - 040175

14 916627 1 5 916559 1 6 916557 1 7 916606 1 8 040311 1 9 040239

20 040330

2 1 040331

ELECTRICAL WIRING SST (S292) (S338) (S433) (Y433)

1972

OESCR I PTION

Ass' y Wiring Harness . Connector (5 way Mal e) . Terminal - Solderless Ass 1 y - Head Light . Socket Hi & Low . Bu I b - (60/60W) Head L i ght . Lens Ass 1 y- To i I Light . Base . Socket . Bu I b .Cove r .Lens • Screw .Rivet

~Ass 1

y - Ignition Switch Cap Clip C I ip Ty-Rap Tie Clip Ass 1 y - Extension Toggle Switch

K it - Pi vot Screw (including: 1 - Screw, 1 - Pi n)

Kit- Adjustment Sc r ew (including: 1- Screw, 1 - Nut I 1

1- Spring)

QUANT.

1 2 4 1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 1 6 5 1 1

2 !

1 ·~

Washe r ,

PL- 2

_14--0-5D-·IYE--------------------~j7Jr~~---------CHAIN CASE

SS T (S292)(S338)(S433}{Y433) 1972

/ ~18

31

-----------~~:Jr~~---------------------------------D-IIY_£ _05_-__ 15 CHAIN CASE

ITEM ..INo:.IEr

1 050073 2 916561 3 916589 4 910003 5 916533 6 • 7 050215 8 * 9 *

1 0 912605 1 1 9 12877 1 2 050089 1 3 9 10001 1 4 9 16533 1 5 910306 1 6 912727 1 7 91659 1 1 8 912822 1 9 050349 20 2 1 770002 22 050216 23 050171 24 9 16480 25 9 14402 26 050223 27 9 16475 28 9 12874 29 050169 30 050090 3 1 050103 32 9 10243 33 912740 34 050406

S S T ( S 2 9 2 ) ( S 3 3 8) ( S 4 3 3) ( Y 4 3 3) \t~ ~" 1972

DESCRIPTION

Housing PI ug PI u g Cops crew Lock washer (See Following Poge 15A) Spacer (See Following Pog e 15A) (See Following Page 15A) Nut Lock washe r Ring Cops c re w Lock washer Bo It Nut Bo It Nut 11011 Ring

Bearing Spacer Sleeve B <?I t Nut Washer Bo It Lock washer Bose 11 0 11 Ring Plate Cops crew Nut Shim

QUANT.

1 1 1 7 7 -

( 2 cyl . ) 1 --1 1 1 3 3 1 1 3 3 1 -2 1 1 1 1 1 3 4 1 1 1 1 1

As Req

PL- 2

~---------~~Jr~~------------------------------O-II-YE -0_5_-__ ts_A

ITEM

-6 8 9

-6 8 9

-6 8 9

CHAIN CASE / SPROCKETS & CHAIN - KIT SST ( S 2 9 2) - ( S 3 3 8) ( S 4 3 3) ( Y 4 3 3) *'~

1972

.JNo~ET DESCRIPTION

S292

050373 Kit - Chain & Sprockets (Single) 050272 • Sprocket - Drive (1 5 050064 • Sprocket - Driven ( 37 050162 .Chain ( 8 2

S338

050374 Kit - Chain & Sprockets (Double) 050062 .Sprocket - Drive ( 1 6 050064 • Sprocket - Driven (37 050162 . Chain (82

Y433 & S433

050375 Kit - Chain & Sprockets (Doub l e) 050403 .Sprocket - Drive ( 1 8 050064 .Sprocket - Driven (37 050404 .Chain (83

QUANT.

1 teet h) 1 teeth) 1 pitch) 1

1 teeth) 1 teeth) 1 pitch) 1

1 teeth) 1 teeth) 1 pitch) 1

PL- 2

1~6~-Q~S~DI~IVE------------------------~~~~~---------DRIVEN PULLEY

SST (S292)(S338)(S433)(Y433)

28 31

-----------~~:Jr~~---------------------------------•-•l_n_o_5-__ 17

ITEM . ...INo:IEr

- 050210 1 050346 2 050023 3 050 142 - 050226 4 050133 5 050144 6 9 13 125 7 9 16552

r

DRIVEN PULLEY SST (S292}(S338)(S433)(Y433)

1972

DESCRIPTION

Ass ' y Dr iven Pu II ey • Shaft - Converter .Plate - Converter .Sp ri ng .Ass' y Drive Cam •• Drive Cam •• Com Lin i ng • • Wood r uff Key .. Roll Pi n

~NO T E: _Fo r "Brake" see next page.]

QUANT.

1 1 1 1 1 1 3 1 1

PL-2

-----------~~~~~--------------------------------DR-IYE_0_5-- 1--7A

ITEM ..INo-:IET

- 070000 8 070087 9 070001

1 0 070007 1 1 11 0001 1 2 070002 1 3 070006 14 070004 1 5 0700 10 16 070009 17 070005 1 8 070060 19 070061 - 070008

20 (f

2 1 (f

22 ~)

23 070044 24 9 16469 25 9 16507 26 070041 27 070040 28 070089 29 090162 30 916540 3 1 070090

BRAKE SST (S292)(S338}(S433)(Y433)

1972

DESCRIPTION

Brake Ass ' y • Nut . Wash er . Leve r .Spring • Push Rod • Housing - Leve r . Pla t e - Brake Li n i ng .Lining - Br ake . Lin i ng - Brake .Hous i ng - Br ake .C a psc r ew • Nu t Clamp Ass' y .Capscrew . Sleeve (Retaining Cable) • Nu t Suppo r t Bo I t Nu t C I evi s Sp r ing Cable Ass' y Lever Cont r ol Rive t Cable - O n l y

1-N O TE: ~)Thes e it e ms cannot be pur -I chased s e parately.

QUANT.

1 1 1 1 1 2 1 1

1/2" 1 5/16" 1

1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

PL- 2

~18_-~os~·~•rv~E ---------------------------~~~~~--------DRIVER PULLEY

SST (S292} 1972

I

I

n .

I_sA_-o;.;.s_u_m _____________ _INo -:IEr ____ _

DRIVER PULLEY SST ( S338 ) ( S433 ) ( Y433) 1972

______ _INo:IET DRIVE 05 - 19

DRIVER PUL L EY 0 (YAMAHA)

J SST (S292) 1972

ITEM .JNo:IET DESCRIPTION QUANT.

1 050307 Hous i ng Ass• y 1

2 050239 Bo It 1

3 050309 Lock washer 1

4 -

5 050300 Movable Pl ate 1

6 050308 Spring 1

7 050302 Nut 1

8 050245 Washer l

9 050246 Seat - Spring l

1 0 050247 Bearing 1

1 1 050293 F i xed Dri v e r Pu II e y l

1 2 050399 Drive Belt l

1 3 050483 C I i p l

1 4 050299 Coli a r 2

1 5 050304 Corn l

PL- 2

-----------~~:Jr~~---------------------------------0-RI-V£_0_5 --1--9A

ITEM ...INo:IEr

1 050307 2 050239 3 050309 4 5 050300 6 050310 7 050302 8 050245 9 050246

1 0 050247 1 1 050293 1 2 050253 1 3 050483 14 050299 1 5 050304

DR IV ER PU LLE Y (YAMAHA)

SS T (S338) (S433) (Y433 1972

DESCRIPTION

Ho u s i ng Ass ' y Bo l t Lockwashe r

Movable PI ate Spr i ng Nut Washe r Se a t - Spr i ng Bearing Fi xed Driver Pu II ey Drive Belt C I i p Co I I or Cam

QUANT.

1 1 1

1 1 1 1 1 1 1 1 1 2 1

;

PL- 2

_20_- 0_6 s_uSPE-IISI0-11 - ---------'No :lET. ____ _

SUSPENSION S ST (S292) (S338 )

1972

II

' ~ -----il

20:...: A~-0~6 s_usP-ENS-10 11 __________ ....Iiiio :IEr. ____ _ SUSPENSION

SS T (S433) (Y433) 1972

/}

I ~ -----. iJ

------------~~~~~-----------------------------------su_sP_u_sro_" _os __ - _21

1 2 3 4 5 6 7 8 9

1 0

1 1 1 2 1 3

1 4 1 5 1 6

060101 060244

060243 060034 916468 060051 912830 914377 910141 910257 060031 916411 110004 110005 060050 020086 912740 060 100 770003 060024 060044 060227

17 060047 18 060018 19 916550

SUSPENSION SST (S292 )/( S338 } ( S433 ) ( Y433) li

1972

DESCRIPTION

Ass' y - Rear Suspension . Ass' y - Adjustor . Ass'y - Adjustor . . Bracke t .. Bo It .. Eye Bolt . Washer . Nut . B o It .. Bolt . • Link Plate .Grease Fitting

J .. Spring - Tensionner l . . Sp r ing - Tensionner

.. Rubber - Stabilizer •. Washer •. Nut .Ass' y - Rea r Shaft .. Bea ri ng .. O i l Seal . PI ug .. Sub - Ass' y Rear .• • Shaft - Rear .• • Sprocket .. . Roll Pin

Shaft

L . H • R. H.

L . H. R. H •

20 **06007 1 Ass' y - Boggy Suspens i on .Ass ' y - Sma ll Boggy

(AI um . Shaft)

21 060069 22 060053 23 060028 24 060030 25 060045 26 770003 27 060029 28 916612 29 9 16402 30 1 10003 J

- 1 10002 I 31 32 23 24 25 26

060070 060054 060028 060030 060045 770003

.. F r ame •. Inner Flange . . Grease Cup .• Wheel .. Bearing .. Oute r Flange . • Rivet .• G r eas e Fi tting . Spring .Spring .Ass' y- La r ge Boggy •• Frame . . Inner Flange • . Grease Cup .. Wheel •. Bea ri ng

...

R. H. L. H .

QUANT.

1 1 1 2 2 2 6 4 2 2 2 2 1 1 2 2 2 1 2 2 2 ~ 1 1 2 4 3 1 1 2 2 2 2 2

1 2 2 1 1 1 1 2 2 2 2

PL-2

~----------~~:Jr~~--~~~~~~-----------------S-IS-PEM-SI-OK_0_&_-_2 __ 1A SUSPENSION

SST (S292)/(S338) (S433) (Y433) '• 1972

ITEM ..litlo~Er DESCRIPTION

27 28 29 33 34

35 36 37

38

39 40 41 42 43

44 45 46 47 48 49 50 51 52 53

060029 916612 916402 060062 916475 050260

770000 770001 770003 060024 060241 050217 050258 160006 913206 912738 060308 ~:~---

060039 916613 060038 060081 910043 9 1 2738 916411 060142 914377

.• Outer Flange •. Rivet .• Grease Fitt i ng .Shaft- Ma i n {Aluminum) . Copscrew Ass' y- Fran t Shaft ( Hexogon){Pol yurethone Sprocket)

.Lock Ring J. Bearing l.Beoring

.Oil Seal

L . H • R. H .

. Ass ' y - Shaft {Hexogon)(Pol yurethane Sprocket)

.• Shaft (Hexagon)

.. Sprocket (Hexagon Shoft){Polyurethane)

.. Adopter •. Capscrew .. Nut Ass' y - Track • Track .Strainer Bar .Rivet . Clip Trunnion - Front Shaft Bo It Nut Grease F i t t ing Plug Nut for Adjustors

rN 0 T E : -------------. ~f:: Item marked thus cannot be

purchased separately.

r N OTE: ----------------, ~t< For Models S433 & Y433 BOGGY SUSPENSION

~~ Ass' y, see item 20 to 32 on Page 21 B.

QUANT.

2 1 2

2 3 6 1

1 1 1 2 1 1 2 1 4 4 1 1

58 1 1 6 11 6

1 4 4 1 1 2

PL- 2

------------~~:Jr~,--------------------------------s•_s,_r"s-ro_•_os_-__ zt __ B

ITEM .JND:IEr

20 060322 2 1 060323 22 060053 23 060334 24 770003 - 060325 25 060326 26 060327 27 916711

-28 29 30 1 10003 - 1 10002

3 1 060324 32 060054

SUSPENSION (BOGGY) SST (S433 )( Y433}

1972

DESCRIPTION

Ass 1 y - Boggy Suspension (S43 3

. Ass 1 y - Small Boggy •• Fra me •• Grease Cup •• Bearing •. Ass 1 y - Wheel ••• Wheel ••• Insert ••• Retain i ng Ring

~. Spr i ng .Spring . Ass 1 y - Large Boggy

•. Frame

'

QUANT.

& Y433} 3 1 1 1 1 1 1 1 1 ---

R. H. 1 L. H . 1

1 1

. PL- 2

2 _2_-_09-ST-fE-RI N-G -------------------------~j7~~~------------

• I ,

5

STEERING & SKI SST (S292)(S338)(S433)(Y433)

1972

25

2

~ /-~

" THROTTLE CABLE " FOR DETAIL SEE

" FUEL SYSTEM"

1

11~ ~' --

l}:t . 54

3 \

" BRAKE CABLE " FOR DETAIL SEE

" DRIVEN PULLEY "

57

/

ITEM ...1/wo:IEr

- 090170 1 090155 2 090183 3 090162 4 5 916550 - 100269 7 090044 8 090178 9

10 910049 1 1 912738 1 2 090190 1 3 910204 14 090059 1 5 916404 1 6 090212 1 7 912602 1 8 916514 1 9 916403 20 913364 2 1 912831 22 9 12740 23 916403 24 916514 25 090059 26 912602 27 916404 28 913364 29 912740 30 090163 3 1 090053 32 913360 33 912740 34 913370 35 090184 36 912740 37 916414 38 090052 - 080047

39 080048 40 080022

STEERING & SK I SST (S292)(S338)(S433)(Y433)

1972

OESCRI PTION

Ass• y - Steering . Bar - Steering .Handle - Grip . Hand I e - Jhrottl e & Brake

R 0 II I Pin Ass • y - Bushing Guide Holder

Cops crew Nut Support Cops crew Rod End- Tie Rod Washer - Ny l on Nut Nut End - Tie Rod Caps crew Washer Locknut End - Tie Rod Nut Rod Nut End - Tie Rod Caps crew Locknut Arm - Steering Bushing Cops crew Nut Cops crew Stopper Nut Locknut Spindle - Ski Ass' y - Spring & Ski . Rubbe r Stop . Brocket

QUANT.

1 1 2

2 Ref -1

1 Ref . 2 1 -

2 2 1 2 1

R. H. Thread 1 1 1 1

L. H. Thread 1 1 4 1

,_... '

L. H. Thread 1 t"

1 1 1

R. H . Thread 1 1 1 2 4 2 2 1 1 1 4 2 2 1 1

PL- 2

------------~~~~~--------------------------------S-TE£-II-NG_D_s_-_2 __ 3A

ITEM ..INo :lET

4 1 913376 42 912740 43 110047 44 110048 45 110049 46 080024 47 913358 48 912740 49 913294 50 912739 51 080046 52 913298 53 912739 - 080080

54 080081 55 080014 56 916507 57 9 12874

.

STEERING & SK I SST (S292)(S338)(S433)(Y433)

1972

DESCRIPTION

• Bo It . Nut . Leaf Spring .Leaf Sp ri ng . Leaf Sp r ing • Bumpe r - Ski Spring . B o It • Nut • B o It . Locknut .Bearing Pad • B o It • Nut .Ass' y - Ski •• ski Bl ode •• Runner - Ski • • Nut Lock washe r

.

QUANT .

1 1

No 1 1 No 2 1 No 3 1

1 2 2 1 1 1 1 1 1 1 1 1 2

PL- 2

24 - 10 aoor ---------- JNo:IEr

0

BODY & SEAT SS T (S292)(S338)(S433)(Y433)

1972

----

----------~~:t.:~---------------------------------'0-DT -10_-_25 BODY & SEAT 1972

SS' T- (S292)(S338)(S433)(Y433)

ITEM ...INo:IEr DESCRIPTION QUANT.

1 100286 Body 1 2 916598

~ PI ug 1

- 916599 Screw 1 - 912828 Washer 1 3 100269 Bushing 1 Ref.

- 790048 Ass• y- Fuel Cap 1 4 790047 . F u e I Cap 1 5 790038 .Dip Stick Measure 1 6 100298

~ Foot Pad Rest L. H . 1

- 100297 Foot Pad Rest R. H. 1 7 140098 Ass' y Seat 1 - :··. ... .Seat 1 8 140057 .Attachment 1 9 912111 . Screw 3

1 0 916632 . Teenut 3 - 140095 Ass' y- Trunk 1

1 1 140096 . Trunk 1 1 2 916419 .Rivet 8 1 3 120327 .Sticker - 1 1 4 120318 Reflector 2

- 140101 Ass' y- Socket & Plate 2 1 5 916604 . Socket 1 1 6 916605 . PI ate 1 1 7 120359

~ Sticker - SST 292cc 2

- 1 20360 Sticker - SST 338cc 2

- 12036 1 Sticker - SST 433cc 2 1 8 100290 ~ Name Plate- S e ria I 1

- 916549 Rivet 2

1 9 100289 Sticker - Nat i onal Mark Safety 1

20 916602 Snap - Male 2 2 1 916603 Washer 2

22 100263 Bushing - Rubber 1 23 100261 Bushing - Copper 1

rN OTE: y Item marked thus cannot be purchased separately.

PL-2

_2&_-_12_H_ooo-------------------------~~:Jr~~----------

FOR THESE ITEMS SEE

HOOD

SST (S292)(S338)(S433)(Y433) 19 72

ll 0 p T I 0 N A L I T EM s II

FOR DETAIL SEE "BUMPER"

I

13~

21

17

----------~~~.:~---------------------------------•oo_D -12_-__ 27

ITEM ...litlo:IEr

1 2 3

4

5 6 7 8 9

1 0

1 1 1 2

1 3

1 4

1 5

1 6 1 7 1 8 1 9

20 2 1 22

23

24

120329 120330 120285 120316 120315 1 202 19 1 202 18 120366 120368 120367 120365 1 20372 914266 912870 916521 120369 120294 1 20293 914626 912724 120183 916407 120291 1 20290 916682 9 16687 120292 110055 110054 120319 120371 9 14266 916702 912870 916521 040329 040326

150093

HOOD SST (S292)(S338)(S433)(Y433)

1972

DESCRIPTION

Ass' y Hood with Front Bumper • Hood .Sticker - Sno Jet

J. De col - Air Scoop l . Decol - Air Scoop J . Trim -I. Trim

.Sticker - Dash Panel Front • Sticker - Dash Panel Front . Sticker - Dash Panel Rear • Sticker - Dash Panel Rear . Gr i l l - F ront

~.Bolt - Carriage • Lockwosher • Nut .Sticker- SST

JHinge lHinge J Bolt IN u t

J Coble I Rivet

J Guide l Gu i de

Rivet Rivet Holder

JSpring lSpr i ng

Ref I ector - Amber Windshield

1 ~oolsther Lock washe r Nut Lens (For Deta i l See Electrical)

R. H. L. H. R . H. L. H . R . H • L . H. R . H • L. H .

R. H. L. H .

R . H. L. H.

R.H. L . H.

Kit Head Light Installation - (Inc l ud i ng) .2 Pins, 2 Nu t s, 2 Screw Pan, 1 Spring, 1 Washer, 1 Nut (Adjust) , 1 screw (Adjust)

Washer

QUANT.

1 1 2 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 4 6 1 1 1 1 8 4 4 1 1 2 1 9 9 9 9

Ref.

Ref.

4

PL- 2

_2a_-_os_ c_un_• __________________________ ~~~:Jr~~-----------

GUARD

SS T (S292)(S338)(S433)(Y433) 1972

-----------~~:Jr~~---------------------------------&UA-RD-1_3_-__ 29

ITEM ....lieJo:IET

1 130059 2 11 0056 3 916713

~ - 9 16498

r

GUARD SST (S292)(S338)(S433)(Y433)

1972

DESCRIPTION

Guo rd Sp r ing Stud Re taine r

QUANT.

1 1 1 1

PL- 2

3 ~o_-_15 __ a_u_m ___________________________ ~i7~~~----------

HINGE REF. For Detail See

"HOOD"

BUM PER SST (S292)(S338)(S433)(Y433)

1972

3

13

3

ITEM ..fNo:IET

1 150092 2 150086 3 916461 4 150089 5 150101 6 9 12724 7 150087 8 150088

9 150094 1 0 914293 1 1 912872 1 2 914355 1 3 150033 1 4 150044 1 5 912873 16 914377

~

BUMPER SST ( S292 ) ( S338 ) ( S433 ) ( Y433 )

1972

DESCRIPTION

Bumper - Front

End Cop Bo It Spocer Spacer Nut Spacer Spacer

Bumper - Rear Bo It Lockwosher Nut Hitch Stud Lock w as h er Nut

QUANT.

1 2 6 2 2 6 4 4

1 2 2 2 1 2 2 2

PL- 2

3-2-~-~79~f~UH~S~YS~TE~M------------~~~:::----~ FUEL SYSTEM

....INo-:IEr __ _

SST (S292)(S338)(S433)(Y433) 1972

9

23

11

ITEM ..INo:IET

I 2 3 4 5 6 7 8 9 10 II 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 1 1 1 2 1 3 1 4 1 5 1 6 17 1 8 1 9 20 2 1 22 23

790077 790193 790182 790194 790058 790188 916557 790448 090162 916540 790427 790189 790367 790192 916557 790436 790437 790064 790464 790465 916710 916533 790438 790396 790193 790457 790064 790058 790188 790188 790448 090162 916540 790427 790189 790367 790192 916557 790436 790437 790064 790464 790465 916710 916533 790438

FUEL SYSTEM SST (S292)(S338)(S433)(Y433)

1972

DESCRIPTION

ARR ' GT FOR SST (S292 1 CYL) Corburettor (HD 14A) Return - Fuel Line (Clear) Inlet - Fuel Line (Red) Pulse - Fuel Line (Red) Adopter Ass'y - Fuel Filter Ty - Rap Tie Choke Lever Handle - Control Rivet Housing & Coble F i Iter Fitting Line - Return (Red) 1n Tonk Ty-Rop-Tie Clip Clip Line - Inlet (Clear) in Tonk Rom Tube Tuning Spacer Screw Lock washer Cable Only Carburet tor ( H D 78 A)- ( S 3 3 8) ( S 4 3 3) ( Y 4 3 3) Return - Fuel Line (Clear) Inlet- Fuel Line (Red) Pulse - Fuel Line (Red) Adopter Ass'y - Fuel Filter Ty - Rap Tie Choke Lever Handle - Control Rivet Housing & Coble F i Iter Fitting Line - Return (Red) in Tonk Ty-Rap Tie Clip Clip Line - Inlet (C l ear) in Tank Rom Tube Tuning Spacer

Screw Lock washer Coble Only

QUANT.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1

PL-2

34 -79 FUEL SYSTE M

2

1 790231 2 790367 3 .790238 4 790239 5 790245 6 790345 7 790356 8 790246 9 790229 10 ~:; 790284 11 .!790295 12 790333 13 ~.~~790334 14 ~~ 790323 15 790324 16 790325 1 7 1 8 1 9 20 21 *790292 22 ~790258 23 ~J. 790237 24 ~)·790252 25 ,· 790240 26 *790233 27 .-790469 28 ~790272

29 ' 790270 30 '11790468 31 t ' 790361 32 790362 33 790278 34 790261 35 790326 36 790327 37 790328 38 790332 39 .j/790294 40 790282 41 ~:~•'790232 42 ~!~!1790252 43 -~790258

CARBURETTOR (TILLOTSON HD - 78A)

SST (S292) (S338) (S433) (Y433) 1972

DESCRIPTION

Body Channel Plug Screw Fitting Body Channel Welch Plug Choke Friction Boll Choke Friction Spring Choke Shaft & Lever Choke Shutter Choke Shutter Screw Choke Wire Ret. Screw Diaphragm Gasket Diaphragm Diaphragm Cover Flange Gasket Fuel Pump Gasket Fuel Pump Diaphragm Fuel Pump Body

Idle Mixture Screw ld e Mixture Screw Spring ld e Mixture Screw Washer ld e Mixture Screw Packing ld e Speed Screw ld e Speed Screw Spring In et Control Lever In et Control Lever Pin In et Control Lever Pin Ret. Screw In et Needle, Seat & Gasket In et Screen In et Screen Ret. Spring

In et Seat Gasket In et Tension Spring In et Valve Gasket In et Valve Diaphragm In et Valve Body In et Valve Body Screw & Lockwasher High Speed Mixture Screw High Speed Mixture Screw Gland High Speed Mixture Screw Gland Gasket High Speed Mixture Screw Packing High Speed Mixture Screw Spring

QUANT.

1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 ----. 1 1 1

• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1

PL-2

-------------~~:Jr~~--------------------------------nE_L _sr_.sr_EM_7_.s_-_3 __ 5A

r

44 \tt.r790237 45 ·4790349 46 790275 47 790317 48 790354 49 790234 50 790363 51 790350 52 790352 53 790348 54 790347 55 790283 56 790234 57 790235 58 •790306 59 790279 60 • 790246 61 790229 62 790189

CARBURETTOR ( H D 7 SA )

SST (292)(S338)(S433)(Y433) 1972

DESCRIPTION

Hjgh Speed Mixture Screw Washer Main Fuel Jet ( . 089) Main Fuel Jet Gasket Nozzle Check Valve Throttle Coble Brocket Throttle Coble Brocket Lockwosher Throttle Coble Brocket Ret. Screw Throttle Coble Clomp Throttle Coble Clomp Ret. Screw Throttle Coble Clomp Ret. Nut Throttle Shaft & Lever Throttle Shaft Clip Throttle Shaft Clip Lockwosher Throttle Shaft Clip Ret. Screw Throttle Shaft Return Spring Throttle Shutter Throttle Shutter Screw Throttle Wire Ret. Screw F i Iter

rN 0 T E S : ---------...., (~I t e m s m o r k e d t h u s o r e p o r t o f I" 790205 Gasket Set "

*ttems marked thus o r e port of -·~ .. 790459 Repa i r Ports Kit 11

QUANT.

1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 1

PL- 2