techdaynw.com · 0 100 200 300 400 500 600 700 800 pla abs nylon pc onyx carbon cff tensile modulus...

55

Upload: others

Post on 22-Sep-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 2: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 3: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 4: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Process SLA

FFF

Other

Material PLA

ABS

Nylon

Other

Print Settings Layer Height

Nozzle Temperature

Orientation

Other

Design Process

Material

Orientation

Etc.

Page 5: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Process SLA

FFF

Other

Material PLA

ABS

Nylon

Other

Print Settings Layer Height

Nozzle Temperature

Orientation

Other

Design Process

Material

Orientation

Etc.

Page 6: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Process SLA

FFF

Other

Material PLA

ABS

Nylon

Other

Print Settings Layer Height

Nozzle Temperature

Orientation

Other

Design Process

Material

Orientation

Etc.

Page 7: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Process SLA

FFF

Other

Material PLA

ABS

Nylon

Other

Print Settings Layer Height

Nozzle Temperature

Orientation

Other

Design Process

Material

Orientation

Etc.

Page 8: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

SLA FFF

Page 9: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Vat of photopolymer

• Uses light (DLP) or laser to cure each layer

• One of the original “3D Printing” technologies

Page 10: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Very High Detail

• Good Layer-to-Layer Adhesion

Page 11: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• High Material Cost

• Slow

• Post-processing Required

Page 12: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Spool of Filament

• Heats filament and extrudes it in layers to create shape

• Some Models Have Heated Bed

Page 13: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Low Material Cost

• Material Choice

• Choice of Machine

• Ease-of-Use

Page 14: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Fine Detail Limited

• Weakness In Z-axis Tension

Page 15: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 16: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

0

10

20

30

40

50

60

70

80

90

100

PLA ABS Nylon PC Onyx

Tensile Modulus [10xGPa]

Tensile Strength [MPa]

Flexural Strength [MPa]

Flexural Modulus [10xGPa]

Page 17: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

0

100

200

300

400

500

600

700

800

PLA ABS Nylon PC Onyx Carbon CFF

Tensile Modulus [10xGPa]

Tensile Strength [MPa]

Flexural Strength [MPa]

Flexural Modulus [10xGPa]

Page 18: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Print Time: 4:15 Hrs Material: $5.81

Print Time: 10:13 Hrs Material: $14.35

Page 19: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Z-axis Cross-section

• Thin Walls (Hollow)

• Drain Holes

Page 20: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Avoid Small Details

• Anisotropic

• Automatic Infill

Page 21: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 22: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 23: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 24: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 25: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Poor Surface Finish

• Cavity Filled With Supports

• Long Print Time (102 hours)

Page 26: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

• Improved Surface Finish

• No Supports

• Drastic Time Reduction

• Material Usage Cut In Half

Page 27: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

102 30.5

785

405

$185.56

$82.60

1 Piece 2 Piece

Comparison

Print Time [hrs] Material [cm3] Cost

70% Quicker

48% Less

55% Cheaper

Page 28: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 29: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Print Time: 1:34 hr Material: 13.4 g

Print Time: 1:27 hr Material: 12.5 g

Page 30: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Print Time: 6:01 Hrs Material: $6.64

Print Time: 4:21 Hrs Material: $7.01

Page 31: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Modeled Brim Slicer Brim

Page 32: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 33: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 34: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 35: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 36: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 37: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 38: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 39: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 40: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 41: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 42: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 43: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Print Time: 35:21 Hrs Material: $14.69

Print Time: 28:38 Hrs Material: $10.70

Page 44: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 45: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 46: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 47: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 48: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Highest Deviation - .035 mm

1486 Triangles 73 kb

Smallest Deviation - .0015 mm

33,542 Triangles 1638 kb

Page 49: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Noticeable Facets In Final Part

Page 50: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Standard Deviation - .01 mm

5832 Triangles 245 kb

Page 51: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Noticeable Facets In Final Part

Large Deviation Normal Deviation

Page 52: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Noticeable Ridges In Final Part

Normal Deviation Small Deviation

Page 53: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Small Deviation (10 µm) Original: 100 mm

-2 µm [.0008”]

Large Deviation (200 µm) Original: 100 mm

-38 µm [.015”]

Page 54: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]
Page 55: techdaynw.com · 0 100 200 300 400 500 600 700 800 PLA ABS Nylon PC Onyx Carbon CFF Tensile Modulus [10xGPa] Tensile Strength [MPa] Flexural Strength [MPa] Flexural Modulus [10xGPa]

Process SLA

FFF

Other

Material PLA

ABS

Nylon

Other

Print Settings Layer Height

Nozzle Temperature

Orientation

Other

Design Process

Material

Orientation

Etc.