:: sales :: service :: contract execution :: …pradmanservices.com/pdf/pradman_manufacturing... ·...

43
:: SALES :: SERVICE :: CONTRACT EXECUTION :: REVAMP & REBUILD

Upload: dinhnga

Post on 19-Mar-2018

222 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

:: SALES

:: SERVICE

:: CONTRACT EXECUTION

:: REVAMP & REBUILD

Page 2: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

The Pradman Company ProfileEstablished in 1969

Two Workshops for parts, small assemblies and large assemblies

Offices Across India with Head Office & Factories in Mumbai area.

Focus Industries

Steel

Infrastructure

Forging & Stamping

Energy, Defense & Aerospace

Heavy Engineering

Technical Sales & Process Consultancy

Manufacturing, Contract Execution & Supply Chain Management

Service & Spare Parts Management

Page 3: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Pradman Group CompaniesPradman Engineering

Sales & Consultancy Services

Contract Manufacturing & Supply Chain Management

Pradman Engineering Services

Service and Manufacturing

Workshop 1: Critical parts and assemblies upto 10 Ton

BBM Heavy Machinery

Joint Venture with BBM Spa (Italy)

Workshop 2: Heavy Machining upto 60 Ton, Complete Assemblies upto 120 Ton

Prism Fluids

Joint Venture company focused on fluids systems

Components and Systems for hydraulics, oil and air-oil

Page 4: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Pradman Engineering

Sales

Services

Project Management

Pradman Workshop

Engineering

Quality Assurance

Expediting

Spare parts

Critical Assemblies

Complete Equipment upto 10 Tons

BBMHM Workshop

Fabrication

Machining

Assembly

Complete Machines

OEM Equipment

Single Parts upto 40T

Organization Structure

Page 5: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

INTERNAL WORKSHOP

+

SUPPLIERSEXECUTION

PLANNING &

ENGINEERING

TECHNICAL

SALES

QUALITY

CONTROL &

EXPEDITING

APPLICATION

KNOWLEDGE

LOCALIZATION

DRAWING

REVIEW

DRAWING

CONTROL

QAP

DEVELOPMENT

ECN & FEEDBACK

STRUCTURE

DEDICATED

VENDORS

VENDOR

APPROVAL

Pradman Manufacturing Concept

SUPPLY CHAIN

MANAGEMENT

INTERNAL

INSPECTION

EXPEDITING

REPORTING

Page 6: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Workshop 1: Pradman Engineering

Area – 12,000 sq. ft.

15 Ton Crane Capacity

Connected Power – 60 HP

Page 7: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Workshop 1: Pradman EngineeringInternal manufacturing coupled with a

network of machine shops

Long term supplier agreements

Located in Wagle Industrial Estate – 250+

workshops

Focussed on individual parts, critical

assemblies

Specialised in sand and investment cast,

machined parts

Castings up to 20T and Forgings up to

35T

Assemblies up to 15T

Page 8: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Workshop 2: BBHM

JV with BBM Spa, Italy

Page 9: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Workshop 2: BBM Heavy Machinery

Area – 45,000 sq. ft

3 Bays:

75m x 20 m each

Lift Capacity: 50 Tons,

Fabrication,

Machining,

Mechanical

Assembly, Piping,

Auxiliaries,

Electrical

Assemblies up to

150T, Single module

of assembly up to

maximum 60T

Page 10: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Workshop 2: Machines

Soraluce FP1000

Travel: 10m x 2.6m x 1.3m

Universal Head

60T Capacity, 20T Rotary Table

Soraluce SL800

Travel: 6.5m x 1.6m x 0.9m

Universal Head

40T Loading Capacity

Page 11: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Workshop 2: Quality Control

Faro Arm PRIME 2400mm,

single point precision

0.024mm

Mitutoyo Out Micrometer 0 –

200 mm

Mitutoyo Out Micrometer 0 –

200 mm

Grade I Slip Gauge block Set

Mitutoyo Bore Gauges from

18mm – 150mm

Granite Plate 2400 x 1100

Precihite 1000mm Electronic

Height Measuring

Page 12: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mills

Mill Equipment: Stands (Closed Top, Housingless)

Page 13: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mills

Mill Equipment: Loopers, Roll Change Car

Page 14: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mills

Mill Equipment: Pinch Roll Units

Page 15: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mills

Mill Equipment: Shears

Page 16: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mills

Mill Equipment: Rail Mill Cooling Module

Page 17: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Fabrication – Furnace, Transfer Tables

Long Rolling Mills

Page 18: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Mill Equipment: Roll Stand & Bevel Gear Box

Long Rolling Mills

Page 19: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mills

Critical Assemblies:

Compact Stands for Wire Rod Mill

Page 20: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mill Spares

High Speed, No-Twist Mill Parts:

Eccentrics, Flingers, Pinions, Housing Covers

Page 21: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mill Spares

Guide Assemblies: Roughing/Int. & Finishing Mill

Page 22: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mill Spares

Consumables: Guide Inserts, Rolls, Nosepieces

Page 23: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mill Spares

Nose Cone, Restbars, Shear Arms, Wobblers

Page 24: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Long Rolling Mill Spares

Investment Cast waterbox components, assemblies

Page 25: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Critical Assemblies

Mill Housing for Pilger Mills (Seamless Tubes)

Page 26: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Shears, Chocking Devices, Mill Stands

Flat Rolling Mills

Page 27: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Uncoiler Gearbox, Coil Transfer

Flat Rolling Mills

Page 28: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Flat Rolling Mill Spares

Chocks (500kg up to 15T): Work Roll, BU Roll

Page 29: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Flat Rolling Mill Spares

Mandrels, Anti Crimp Rolls, Liners, Bushings

Page 30: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Flat Rolling Mill Spares

Misc. Spares: Rollers, Wipers, Liners, Labyrinth Rings

Page 31: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Flat Rolling Mill Spares

Coiler, Uncoiler Pivot Arms

Page 32: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Complete Machines

3 x Extrusion Presses (Built for SMS Meer)

Page 33: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

16” Pipe Mill

Complete Machines

Page 34: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Tube Plant Equipment: Washers, Roller Table

Complete Machines

Page 35: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Railway Machines: Wheel Mounting Press

Complete Machines

Page 36: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Machining: Defence Projects

Launcher Frame, Bridge Module

Page 37: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Machining: Large Castings

Forging Press Bed (40T), Tup (70T)

Page 38: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Machining: Heavy Forgings

Wobblers, Platen, Cylinders

Page 39: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Revamp & Refurbishment ServicesMechanical Revamping

Electrical and Automation Revamps, Upgrades &

Solutions

Spare Parts, Parts Development

Relocation of Plant

Installation & Commissioning Support

Operational Support & Training

On Site as well as in house at Pradman facilities

Page 40: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

People & Facilities

Page 41: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

People & Facilities

Page 42: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Mills, End Customers:

North & South America

Acindar, Ivaco, Charter Steel, Gerdau

Steel

Middle East

Kandil Steel, Emirate Steel,

Hadeed

India

Tata Steel, JSW Steel, JSPL,

Vizag, SAIL Bhilai, SAIL Durgapur,

IISCO, ISW, Essar Steel, Monnet

Ispat, Hama Steel, Hindustan Coil,

Vedanta, Hindalco

Some of Our CustomersOEM Companies:

SMS Group

SMS Meer GmbH

SMS Meer UK

SMS Meer USA

Tenova Group

Danieli India

SSS India

Timken India

Primetals (Former Morgan)

Morgan USA, India

Page 43: :: SALES :: SERVICE :: CONTRACT EXECUTION :: …pradmanservices.com/pdf/Pradman_Manufacturing... ·  · 2017-05-25The Pradman Company Profile Established in 1969 ... Relocation of

Contact Details:

Sujata Singh

Sales and Marketing

Tel: +91 22 4111 6111

Email: [email protected]