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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety /// bishi Electric - MELSEC Safety - Training Documentation - V2.00

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Page 1: MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety /// Mitsubishi Electric - MELSEC Safety - Training Documentation -

/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Page 2: MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety /// Mitsubishi Electric - MELSEC Safety - Training Documentation -

/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

ContentsChapter 1 SAFETY STANDARDS

1.1 Risk Assessment for machine builders1.2 Risk Reduction1.3 Safety Category1.4 Safety Integrity Level (SIL)

Chapter 2 SAFETY PLC SYSTEM2.1 Hardware2.2 Specifications2.3 Functions2.4 Melsecnet/H

Chapter 3 CC-LINK SAFETY SYSTEM3.1 Hardware3.2 Specifications3.3 Functions

Chapter 4 GX DEVELOPER4.1 Registering user when creating new project4.2 Registering / Deleting / Changing Login User4.3 Access level4.4 CPU access password4.5 Safety CPU operation mode (Safety mode and test mode)4.6 Operation lock4.7 Safety PLC Diagnostics

Chapter 5 APPLICATION EXAMPLE5.1 Emergency Stop Circuit

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 1 Safety Standards

1.1 Risk Assessment for machine builders

Customer requires “Risk Assessment” of system, as to conform to IEC61508 SIL 1..4, or ISO13849-1 Category 1..4

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 1 Safety Standards

1.1 Risk Assessment for machine builders

Implementation of risk reduction measures to bring the risk factors to a permissible level

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 1 Safety Standards

1.2 Risk Reduction

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 1 Safety Standards

1.3 Safety Category

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 1 Safety Standards

1.3 Safety Category

Page 9: MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety /// Mitsubishi Electric - MELSEC Safety - Training Documentation -

/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 1 Safety Standards

1.3 Safety Category

Page 10: MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety /// Mitsubishi Electric - MELSEC Safety - Training Documentation -

/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 1 Safety Standards

1.4 Safety Integrity Level (SIL)

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.1 Hardware

4 Slots

CC-Link SafetyMelsecnet/H

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.1 Hardware

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.1 Hardware

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.1 Hardware

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.1 Hardware

Precautions

• The extension base units cannot be connected• The multiple CPU system cannot be configured• The only modules which can be mounted on the I/O slots are :

1. CC-Link Safety Master module2. Melsecnet/H modules3. Blank modulesIf a module other than the ones mentioned above is mounted, “Module Layout Error“ (Error Code : 2125) is detected.

• GOT´s cannot be connected

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.2 Specifications CPU Module

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.2 Specifications CPU Module

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.2 Specifications CPU Module

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.2 Specifications CPU Module

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.2 Specifications Power Supply Module

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.2 Specifications Power Supply Module

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.2 Specifications Power Supply Module

When a momentary power failure less than 20ms ends, the operation processing is resumed.

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.3 Functions

Two safety CPU operation modes SAFETY MODE is a mode for safe system operation. No program download and no device forcing available

TEST MODE is a mode for maintenance and programming

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.3 Functions

3000 entries for operation history and error history

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.3 Functions

Redundant CPU

The operation results of CPU A/CPU B are compared, and output only when the results are matched so that incorrect outputs can be prevented.

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.3 Melsecnet/H

• 1 MELSECNET/H module applicable • Normal Station available (only)• No transient communication available• The Safety CPU can not be programmed via MELSECNET/H

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.3 Melsecnet/H

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.3 Melsecnet/H

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.3 Melsecnet/H

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 2 Safety PLC System

2.3 Melsecnet/H

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.1 Hardware

2 applicable master modules to one safety PLC system

Up to 64 stations of safety remote I/O stations,standard remote I/O stations and remote device stations can be connected to a single safety master station.

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.1 Hardware

42 Safety slaves are connectable to one safety master module

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.1 Hardware

Usable CC-Link Slave stations

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Master

Safety CC-Link Master QS0J61BT12

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Master

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Master

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety System

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety System

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety System

Maximum overall cable distance (V1.10)

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

Safety CC-Link Slave QS0J65BTB2-12DT

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.2 Specifications CC-Link Safety Slave

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.3 Functions

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.3 Functions

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.3 Functions

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.3 Functions

Safety remote station parameter setting

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.3 Functions

Parameter list (1)

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.3 Functions

Parameter list (2)

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/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///

Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.3 Functions

Switch Settings

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Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00

Chapter 3 CC-Link Safety System

3.3 Functions

Dark Test Pulse (1)

Dark Test Pulse T0

Dark Test Pulse T1

Dark Test Pulse T1 Off Time Constant Offset=200ms

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Chapter 3 CC-Link Safety System

3.3 Functions

Dark Test Pulse (2)

Dark Test Pulse T0

Dark Test Pulse T1

Dark Test Pulse T0/T1 Off Time Constant Offset=100ms

Dark Test Pulse T0 Off Time=2ms

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Chapter 3 CC-Link Safety System

3.3 Functions

Error detection on CC-Link Safety (1)

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Chapter 3 CC-Link Safety System

3.3 Functions

Error detection on CC-Link Safety (2)

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Chapter 3 CC-Link Safety System

3.3 Functions

Error detection on CC-Link Safety (3)

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Chapter 3 CC-Link Safety System

3.3 Functions

1) Read out SD0 (latest Error) with GX Developer and check the cause of the current error occurring in the CPU module.

2) Eliminate the cause of the error.

3) Store the cancelling error code in special register SD50.

4) Turn special relay SM50 OFF ON.

5) Turn special relay SM50 OFF.

Cancel an error with the following procedure :

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Chapter 4 GX Developer

4.1 Registering user when creating new project

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Chapter 4 GX Developer

4.1 Registering user when creating new project

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Chapter 4 GX Developer

4.1 Registering user when creating new project

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Chapter 4 GX Developer

4.1 Registering user when creating new project

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Chapter 4 GX Developer

4.1 Registering user when creating new project

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Chapter 4 GX Developer

4.2 Registering / Deleting / Changing Login User

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Chapter 4 GX Developer

4.2 Registering/Deleting/Changing Login User

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Chapter 4 GX Developer

4.3 Access Level

An access level designates the operation authority given to a user who logs in to a project.

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Chapter 4 GX Developer

4.4 CPU Access Password

The CPU access password must be set in both the GX Developer project and the CPU module.

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Chapter 4 GX Developer

4.4 CPU Access Password

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Chapter 4 GX Developer

4.4 CPU Access Password

Choose PLC register, if no password hasn´t been set before in the PLC

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Chapter 4 GX Developer

4.4 CPU Access Password

Choose Password settings, if you want to register the password with project + PLC

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Chapter 4 GX Developer

4.4 CPU Access Password

If you lose the CPU access password, it is necessary to initialize the CPU module by initializing the PLC memory, then write the project to the PLC again.

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Chapter 4 GX Developer

4.4 CPU Access Password

What PLC memory initialization is?

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Chapter 4 GX Developer

4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)

Safety Mode

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Chapter 4 GX Developer

4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)

Test Mode

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Chapter 4 GX Developer

4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)

Check Safety CPU operation Mode with GX Developer

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Chapter 4 GX Developer

4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)

Prevent continuous Run in Test Mode

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Chapter 4 GX Developer

4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)

Test Mode to Safety Mode switching

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Chapter 4 GX Developer

4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)

When the ROM write count exceeds 100,000, the continuation error "EXCEED MAX FLASH ROM REWRIT. ERR." (error code: 1610) occurs.When the this error occurs, the CPU module needs to be replaced.

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Chapter 4 GX Developer

4.6 Operation Lock

Automatic Operation Lock

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Chapter 4 GX Developer

4.6 Operation Lock

Manual Operation Lock

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Chapter 4 GX Developer

4.7 Safety PLC Diagnostics

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Chapter 5 Application Example

5.1 Emergency Stop Circuit

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Chapter 5 Application Example

5.1 Emergency Stop Circuit

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Chapter 5 Application Example

5.1 Emergency Stop Circuit

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Chapter 5 Application Example

5.1 Emergency Stop Circuit

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Chapter 5 Application Example

5.1 Emergency Stop Circuit PLC program (1)

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Chapter 5 Application Example

5.1 Emergency Stop Circuit PLC program (2)

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Chapter 5 Application Example

5.1 Emergency Stop Circuit PLC program (3)

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Chapter 5 Application Example

5.1 Emergency Stop Circuit PLC program (4)

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Chapter 5 Application Example

5.1 Emergency Stop Circuit PLC program FB