ß Cutting Tools

EN/OPwww.hhw.de 19.1

Adjustable Circle Cutters

TypeCircle cutter with 1 oblique bit HSS-E and additionalbit holders for straight bits (no draw cuts), cuttingspeed for HSS-E bits approx. 8 - 25 m/min. (steeland iron sheeting), for carbide bits approx. 30 - 90 m/min.ApplicationFor use in fixed drilling machines. For cutting outboreholes, discs and rings, in sheeting made ofsteel, iron, brass and aluminium with a max.thickness of 5 mm, from one side. For machiningsealing material, rubber, leather, Plexiglas, with amax. thickness of 30 mm, as well as composites.

Note:Do not use in high-speed machines! Not for use withwood!

19015 101Type Liliput, cutting range 18-80 mm, shank Ø 10 mm.

19015 103Type 00, cutting range 30-200 mm, shank Ø 12 mm.

19015 104Type 00, cutting range 30-200 mm, shank MT 2.

19015 105Type 00, cutting range 30-200 mm, shank MT 3.

19015 106Type 00a, cutting range 30-400 mm, shank MT 3.

19015 103

Cutting Shank Ø 19015 …Type range Ø mm mm MT

Liliput 18-80 10 – 10100 30-200 12 – 10300 30-200 – 2 10400 30-200 – 3 105

00a 30-400 – 3 106

19015 104

19015

Spare Bits and Bit Holders for Circle Cutters19026 - 19028

Suitable for type Liliput 00 + 00 a 00 a19026 … 19027 … 19028 …

TypeBit, with draw cuts, for sheet metal up to 5 mm, 101 101steel, non-ferrous or light metal, made of HSS-E.

Bit, oblique, for metal up to 5 mm, 102 102with carbide tip.

Additional bit holder, for oblique bits end-no. 101 and 102. 104

Bits, for sealing material, plastic sheets, 105 105rubber, leather with a max. thickness of approx. 10 mm, made of HSS-E.

Bit, for plastics up to approx. 30 mm, and 106 106Novotex, Pertinax, Plexiglas etc., made of HSS-E.

Bit, for plastics up to approx. 30 mm, and 107 107Novotex, Pertinax, Plexiglas etc., carbide-tipped.

Additional bit holder, for straight bits end-no. 105, 106 and 107. 109

Spare bits, reinforced model for sheet metal with a max. thickness of 12 mm 111and boreholes from approx. 34 – approx. 150 mm Ø, made of HSS-E.

Special bit holder, for reinforced HSS-E bits end-no. 111. 112

19026 101-102 19027 101-102

19026 105 19027 105

19026 106-107 19027 106-107

19028 111

Coolant Taps

TypeWith permanent magnet 260 N, flexible tube 300mm long, with finely adjustable stopcock. Hosecoupling R1/4 inch and/or pipe socket LW 8, largediameters 69 mm, height 110 mm.

ApplicationThe coolant tap can be attached anywhere on themachine tool or directly on the workpiece. Coolant orcompressed air can be directly applied to wherever itis required.

19350

19350 …

101

19350

1/2 inch19359 …

Set and single parts Pack consists of:280 mm tube1 ea. round nozzle Ø 6 / 9 and 12 mm1 ea. connection thread NPT 3/8 inch and 1/2 inch 1012 tubes of approx. 140 mm 1047,5 m tube (59 pieces of 140 mm) 1061 pack with 4 connection threads NPT 3/8 inch 1101 pack with 4 connection threads NPT 1/2 inch 1111 pack of 4 round nozzle Ø 6 mm 1121 pack of 4 round nozzle Ø 9 mm 1131 pack of 4 round nozzle Ø 12 mm 1141 pack of 2 flat nozzles 32 x 4,2 mm 1151 pack of 2 flat nozzles 63 x 2,8 mm 1161 pack consists of:1 ea. flat nozzle 18 x 2,0 and 18 x 3,2 mm1 ea. nozzle 7 x Ø 2,0 and 5 x Ø 3,2 mm 1241 pack consists of:1 ea. 90° nozzle Ø 6 / 9 and 12 mm1 90° nozzle 1251 pack with 2 Y-junctions 1271 pack with 2 adapters to 1/4 inch 1291 pack with 2 Y-junctions with adapter to 1/4 inch. 1301 pack of 4 extension 95 mm with clamping ring 1311 ring system with 15 radial nozzles 1321 pack of 2 return valves 1351 pack with 2 locking taps with external thread 1/2 inch 1361 pack of 2 locking tap with segment connector 1381 assembly pliers for fixing and loosening the joints 145

EN/OP

• Coolant tubes • Lubricants • Track oils • Cutting paste • Cutting oil

www.hhw.de19.2

Flexible Plastic Coolant Tubes

ETypeFor shortening and extending asrequired. Vibration-resistant,remains in position. Corrosion-proof and resistant to chemicalsand solvents. Easily exchange-able nozzles, junctions, andscrew connectors.

19357 1011/4 inch set, 29-part,in plastic box.

19357 1021/2 inch set, 33-part,in plastic box.

19358 1011/4 inch set, 6-part.

19358 104-1451/4 inch single elements

19359 1011/2 inch set, 6-part.

19359 104-1451/2 inch single elements

19357 101

Contents of 1/4 inch set8 tube pieces of 90 mm3 thread nipples NPT 1/8 inch3 thread nipples NPT 1/4 inch3 round nozzles Ø 1,5 mm3 round nozzles Ø 3,0 mm3 round nozzles Ø 6,0 mm1 nozzle 5 x Ø 1,5 mm1 nozzle 7 x Ø 1,0 mm1 flat nozzle 25 x 0,8 mm1 locking tap with segment connector1 Y-junction1 assembly pliers

Contents of 1/2 inch set6 tube pieces of 140 mm4 thread nipples NPT 3/8 inch4 thread nipples NPT 1/2 inch2 round nozzles Ø 6 mm2 round nozzles Ø 9 mm2 round nozzles Ø 12 mm1 90° nozzle Ø 9 mm1 90° nozzle Ø 12 mm2 flat nozzles 32 x 4,2 mm2 flat nozzles 63 x 2,8 mm1 locking tap with segment connector2 extension pieces à 95 mm2 clamping rings1 Y-junction1 assembly pliers

19357 …Set

1/4 inch set 1011/2 inch set 102

19357 102

19357 - 19359

1/4 inch19358 …

Set and single partsPack consists of:280 mm tube1 ea. round nozzle Ø 1,5 / 3 and 6 mm1 ea. connection thread NPT 1/8 inch and 1/4 inch 1012 tubes of approx. 140 mm 1047,5 m tube (55 pieces of 140 mm) 1061 pack with 4 connection threads NPT 1/8 inch 1101 pack with 4 connection threads NPT 1/4 inch 1111 pack of 4 round nozzle Ø 1,5 mm 1121 pack of 4 round nozzle Ø 3,0 mm 1131 pack of 4 round nozzle Ø 6,0 mm 1141 pack of 2 flat nozzles 25 x 0,8 mm 1151 pack with 2 joint nozzles Ø 1 mm x 16 1201 pack consists of:1 ea. flat nozzle 12 x 1,0 and 12 x 1,5 mm1 ea. nozzle 5 x Ø 1,5 and 7 x Ø 1,0 mm 1241 pack with 2 Y-junctions 1281 pack of 4 extension je 95 mm with clamping ring 1311 ring system with 15 radial nozzles 1321 pack of 2 return valves 1351 pack with 2 locking taps with external thread 1/4 inch 1361 pack of 2 locking tap with segment connector 1381 assembly pliers for fixing and loosening the joints 145

ß Cutting Tools

EN/OPwww.hhw.de 19.3

Cooling Lubricant

ßType Cooling and machining lubricant with high corrosionprotection and EP additives, satisfies the highestrequirements. Semi-transparent emulsion (mineraloil: 40 %). Longer service life compared to standardcooling and machining lubricants. Adapted to HHWtrack oils 68 and 220 (demulsifying). Very to gentlethe skin, pH at 5 % approx. 9,3. Not a hazardoussubstance, does not contain chlorine, nitride or

formaldehyde. Very good corrosion protection evenat lower concentrations (starting at 3 %). The greasefilm is consistent at the cutting tools even at highloads in molecular strength. Refractometer value1,3. Water contaminant class 2. Application Long-lasting foam, very well suited for high-pressureCNC machines. Suitable for all materials. Also verysuitable for high-strength steel and internally cooledtools. Especially suitable for machining non-ferrous

metals. Application 1:25 (4 %) for light-duty machin-ing up to 1:10 (10 %) for very heavy-duty machining.

19300

Contents 19300 …l

10 10125 102

19300

Track Oils

ßType Adapted to HHW cooling lubricants, demulsifying,therefore it cannot be mixed with the emulsion. Nosticky residues on the guideways, considerablyextends the service life of the emulsion. Specialadditives prevent the jerky gliding of machine tooltables and guides and guarantee constant gliding

even when working with very low feed rates.Therefore, an exact positioning of the tools and/orthe workpiece are made possible. Application Demulsifying special oil for tracks and guides. Alsosuitable as hydraulic oil in compliance with DIN51524/2 and transmission oil.

19302

Contents Kinematic Density Flash point 19302 …l viscosity at 15 °C °C

10 68 0,876 230 10110 220 0,891 240 102

19302

Stainless Steel Lubricating Sticks/Cutting Pastes

ßApplication For heavy-duty machining and for chip removal.Thread cutting, centering, machining keyways andreaming with reamers. Application range: High-al-loyed carbon steel, chrome-nickel alloys, VA,austenitic, ferritic chrome-nickel steel, titanium,manganese, cast steel, grey cast iron, malleablecast iron etc.

19304 101 Lubricating sticks Application Especially suitable for lubricating metal saw blades.Sticks to the blade, very good lubricating effect.

19304 102-103 Cutting paste Type In container.

19304 101

Contents 19304 …g

Lubricating sticks 300 101Cutting paste 120 102Cutting paste 750 103

19304 102-103

19304

Multi-Purpose Cutting Oils

ßType Without chlorine and mineral oil. High-quality multi-purpose cutting oil, based on natural raw materials.Low tool wear, efficient. Application For medium through heavy-duty machining. Provenand tested with high-alloyed and stainless steel.Especially suitable for drilling, tapping, threadcutting, milling, reaming, turning, machiningkeyways, sawing, grinding and punching. All kinds ofsteel, alloyed and unalloyed. All cast metals, e.g.cast steel, grey cast iron, malleable cast iron etc.

aluminium and copper and all chrome-nickelcompounds. Titanium, manganese. Universal usefor machining and forming. For application in coolingsystems and minimal-amount lubricating systems.

19306 101

Content Content 19306 …ml l

Spray can 300 – 101Sprayer 500 – 102

Container – 5 103Container – 10 104

19306 102

19306 103-104

19306

EN/OP

• Concentrated grinding lubricants • Concentrated cooling lubricants • Emulsion mixers • Refractometers • Band skimmers • Cutting oil • Thread tallow

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Grinding Concentrates

ßType Synthetic grinding concentrate with high corrosionprotection and EP additives, satisfies the highestrequirements. The emulsion is transparent andtherefure fulfils the demands of clear-vision grinding.Longer service life compared to standard coolingand machining lubricants. Very to gentle the skin,pH at 2,5 % approx. 8,5. Not a hazardous sub-stance, does not contain chlorine, nitride orformaldehyde. Very good corrosion protection even

at lower concentrations (starting at 2 %). Grindingparticles quickly settle to the bottom of the container,therefore they do not hamper grinding performance.Refractometer value 2,1. Water contaminant class 2. Application For grinding of different materials (metal, plastics,ceramics). Application 1:40 (2,5 %). Also suitable asadditive to pressure water, as additional corrosionprotection and as stabiliser.

19308

Contents 19308 …l

10 10125 102

19308

Concentrated Cooling Lubricants

ßTypeWater-emulsive multi-purpose coolant and cuttingliquid. Free of nitrite, silicone and phenol.ApplicationFor a wide range of applications, for cutting,machining and working iron, cast metal, non-ferrousmetals, steel with low through medium carboncontent, steel with high strength, stainless and heatresistant steel, as well as titanium and titaniumalloys. For drilling, tapping, thread cutting, milling,reaming, turning, machining keyways, sawing,grinding and punching.

19360

Contents 19360 …l

Container 10 101Barrel 210 102

19360

Emulsion Mixers

19365 101Emulsion mixersTypeWater connection R 1/2 inch, suction height max.2m, approx. 1500l/h ready mixture at flow pressureof approx. 2,5bar, housing made of special steel,stainless, with adjustment table. Ready for connecti-on to water pipe.ApplicationFor quick preperation of water-mixed (water-emulsi-ve) cooling lubricants. The mixer is connected to awater pipe and a container of concentrated coolinglubricant; the mixture is ready as soon as the watersupply is turned on. The percentage of concentrati-on can be regulated over a wide range using a veryfine regulating slide.

19365 102Safety loop R 1/2’’TypeComplete with back flow stop, pipe ventilation andthrough flow regulator.ApplicationThe safety loop must be installed when the emulsionmixer is connected to a drinking water pipe.

Note:According to the safety regulations of DVGM DIN1988 section 8.1.13, emulsion mixers need to beequipped with a safety loop when connected to adrinking water pipe.

19365

19365 …

Mixer 101Loop 102

19365

Refractometers

TypeMeasuring range 0- 32%. With adjustable eyepiece,accuracy of reading 0,2%, in protective pouch.ApplicationFor fast and accurate measurement of the concen-tration of water-mixed cooling lubricants and manyother solutions in various areas of application.

19370

19370 …

101

19370

ß Cutting Tools

EN/OPwww.hhw.de 19.5

Band Skimmers and Spare Bands

19372TypeCompact construction, vertical fixing position or upto 30° angled. Endless skimmer band, 45 mm width, magneticstand, flow capacity approx. 2 - 6 l/h on surface.ApplicationFor care of coolant lubrications on machine tools,machining centres, CNC lathes a.s.o. Cared-for

cooling lubricants have a considerably longerservice life, ensure better working hygiene, prolongthe cooling lubricant exchange intervals and reducecosts. Thanks to its great performance, the bandskimmer can filter waste oils and other swimmingdirt out of the lubricants even when other systemsare less successful.

19372

Technical specifications:Electric connection: 230 V, 50 Hz, ACPower cable: 1,3 m with 12 V mains adaptor, adjustableDrive: Gear motor 12 V, 4 W, 100% EDMounting depth (ET): Selectable 160 mm, 260 mm, 530 mmOptionally available: Modification of ET possible by exchange of

telescope bar and bandBand capacity: Approx. 2 - 6 l/h surface oilOutflow: Joint hose 1/2 inchWeight: Approx. 2 kg

Band skimmer Spare skimmer bands Mounting depth (ET) 19372 … 19374 …

mm160 101 101260 102 102530 103 103

19374

19372 - 19374

Cutting Oil Spray

TypeCutting oil for demanding requirements. Extends toollife, allows smaller tolerance ranges, absolutely notharmful. Non-reactive to metal and non-corrosive.Not harmful to the skin, non-toxic. Pump spraywithout propellant.

ApplicationFor threading, reaming and drilling.

19375

Contents 19375 …ml

400 101

19375

Thread Tallow

Type Handy stick.

Application Greases threads in order to achieve a better slidingresult. Prevents the threads from breaking.

19378

Contents 19378 …approx. g

600 101

19378

Thread Cutting Oils and Greases

TypeWith excellent active substances. Highly concentra-ted. Free of chlorine, PCB and solvents.Application Universal use, for high output, high cutting power,optimal surface quality, exact dimensions, long toollife and clean threads.

19379 101 Akafil Thread cutting oil TypeViscuous, in handy dosing bottle.Application For thread cutting.

19379 102 Akawax Thread cutting oils Type Solid. Application For thread cutting and for metal saws.

19379 101

Content Content 19379 …Type ml g

Akafil 220 – 101Akawax – 350 102

19379 102

19379

EN/OP

• Chip safety shields • Magnetic chip retrievers • Chip shears • Chip hooks

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Chip Safety Shields

19380TypeWith magnetic base 55 x 40 x 45 mm and parabolicacrylic plastic shield, 360° swivel range. Adhesiveforce approx. 40 kg. Shaft with ball joint is adjustableand swivels in all directions. By loosening ortightening the safety nut on the shaft, any pressureup to 100% (steady hold) can be generated.

Note:The V-notch in the base allows for easy mounting onflat and cylindrical surfaces. Effective guard againstflying chips, sparks and coolant on lathes, grinding,milling and drilling machines. Unobstructed view ofworkpiece and tool!

19381Spare safety shield

19380

Shield size 19380 … 19381 …mm

200 x 250 101 101250 x 300 102 102300 x 400 103 103

19380 - 19381

Magnetic Chip Retrieving Tool19390

Chip Shears

TypeWith hand guard and 2 blades.

ApplicationCuts sharp ribbon chips as soon as they are formedor when the machine is stopped. Protects the latheoperator from injury.

19395

Length 19395 …mm320 101

19395

Chip Hooks

TypeWith hand guard.

ApplicationFor removing sharp metal chips wherever it is notnecessary to cut.

19396

Total length Hook length 19396 …mm mm535 355 101

19396

Chip Hooks

TypeWith round protection shield 135 mm Ø. Strong hook(width: 8 mm at protection shield) tapered to 3 mmat hook end.

ApplicationFor the removal of long chips.

19397

Overall length Hook length 19397 …approx. mm mm

420 300 201620 500 202

19397

Length 19390 …mm400 101

Application 1 tool - 2 purposes: 1. Removing chips, 2. retrieving small parts. Stainless steel. Just move the magnet inside theround rod up and down. The strong magnet attractsthe metal chips. Push the button and the chips falloff.

19390