© copyright 2016 abb all right reserved. · 2019-02-26 · single cabinet controller, irc5: see...

45
Prepared by, date: 2 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB Erik Mesaros JanErik Nåhls 2016-11-11 Page 1 45 Total DRESS PACK Latest revision: Approved by, date: COPYRIGHT PAGE Location: Plant: = + + Sublocation: SP Document no. Next Rev. Ind Lab/Office: Status: IRB6620/IRB6620LX & IRC5 ECO 85155, WI 132120 Pg 53: Variant LX added. Pg 56: Variant LX added. Pg 250-251: Pages added. 3HAC026136-001 8 09 APPROVED 1 2 3 4 5 6 7 DMRO SE PRIM The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this document. This document and parts thereof must not be reproduced or copied without ABB's written permission, and contents therof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted. Additional copies of this document may be obtained from ABB at its then current charge. © Copyright 2016 ABB ALL right reserved. ABB AB SE-721 68 Västerås Sweden

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Page 1: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:2

We

rese

rve

all r

ight

s in

this

doc

umen

t and

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form

atio

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Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page1

45TotalDRESS PACK

Latest revision:

Approved by, date:

COPYRIGHT PAGELocation:Plant: =

++Sublocation:

SP

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

Except as may be expressly stated anywhere in this document, nothing herein shall be construed as anykind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for aspecific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from use of this document.

This document and parts thereof must not be reproduced or copied without ABB's written permission,and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.Contravention will be prosecuted.

Additional copies of this document may be obtained from ABB at its then current charge.

© Copyright 2016 ABB ALL right reserved.

ABB AB

SE-721 68 VästeråsSweden

Page 2: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:3

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B

Erik Mesaros JanErik Nåhls

2016-11-11

Page2

45TotalDRESS PACK

Latest revision:

Approved by, date:

TITLE PAGELocation:Plant: =

++Sublocation:

SP

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

ManufactureType

Control cabinetMains voltageSupplyControl voltageYear of construction

:::

::::

Type of installation

CustomerRobot serial number(s)Drawing numberDrawing version

::::

:

Project startProject managerLast revisionDesigned byDesigned dateNumber of pages

:::::::

Page 3: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:4

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Rep

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AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page3

45TotalDRESS PACK

Latest revision:

Approved by, date:

TABLE OF CONTENTS PAGE 1-206Location:Plant: =

++Sublocation:

SP

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

Table of contentsPlant Location RemarkPage Page description Date Editor

ABB_table_of_contents

SP

sethsta

1 COPYRIGHT PAGE APPROVED 2009-05-19 sethsta

SP 2 TITLE PAGE

sethsta

APPROVED 2009-05-19 sethsta

SP 3 TABLE OF CONTENTS PAGE 1-206 APPROVED 2009-05-19

sethsta

sethsta

DP

SP

Se -

4 TABLE OF CONTENTS PAGE 207-602

109 CUSTOMER SIGNALS, PROFIBUS

APPROVED

APPROVED

2009-05-19

2009-05-19

sethsta

SP

seermes

S

DP

DP

50

Se

Se

BLOCK DIAGRAM TYPE S - IRBDP SW5

-

-

APPROVED

112

110

2009-05-19

CUSTOMER SIGNALS, ETHERNET

CUSTOMER SIGNALS, PROFIBUS

sethsta

APPROVED

APPROVED

SP

2016-05-27

2009-05-19

Se

sethsta

seermes

51

DP

DP

DP

BLOCK DIAGRAM - TYPE Se

Se

Se

Se -

-

APPROVED

-

114

113

111

2009-12-04

CUSTOMER SIGNALS, ETHERNET

CUSTOMER SIGNALS, PROFIBUS

CUSTOMER SIGNALS, ETHERNET

seermes

APPROVED

APPROVED

APPROVED

SP

2009-05-19

Se

2016-05-27

2016-05-27

52

sethsta

seermes

sethsta

BLOCK DIAGRAM TYPE Se - IRBDP SW5

DP

APPROVED

H.1

2009-05-19

200

sethsta

CUSTOMER SIGNALS, PARALLEL

SP

APPROVED

H

2009-05-19

53

sethsta

DP

BLOCK DIAGRAM - TYPE H

H.1

APPROVED

201

2016-11-08 seermes

CUSTOMER SIGNALS, PARALLEL APPROVED

SP HSe

2009-05-19

54 BLOCK DIAGRAM - TYPE HSe

DP

APPROVED

H.1

2009-12-04

202 CUSTOMER SIGNALS, CANBUS

seermes

SP

APPROVED 2009-05-19

CON 55

DP

CONNECTOR LAYOUT

H.1

APPROVED 2009-12-04

203 CUSTOMER SIGNALS, CANBUS

seermes

SP

APPROVED

CON

2009-05-19

56 CONNECTOR LAYOUT APPROVED 2016-11-08 seermes

DP Se - 100 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP Se - 101 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP Se - 102 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP Se - 103 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

DP Se - 104 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

DP Se - 105 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

Page 4: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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B

Erik Mesaros JanErik Nåhls

2016-11-11

Page4

45TotalDRESS PACK

Latest revision:

Approved by, date:

TABLE OF CONTENTS PAGE 207-602Location:Plant: =

++Sublocation:

SP

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

Table of contentsPlant Location RemarkPage Page description Date Editor

ABB_table_of_contents

DP

¹=LX stands for Linear axis unit from Güdel

DP

DP

H.1

H.1

H.1

207

251

209

CUSTOMER SIGNALS, PROFIBUS

LX¹ CUSTOMER SIGNALS, ALL

CUSTOMER SIGNALS, ETHERNET

APPROVED

APPROVED

APPROVED

2009-05-19

2016-11-08

2016-05-27

sethsta

seermes

seermes

DP HSe 300 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP HSe 301 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP HSe 302 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

DP HSe 303 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

DP HSe 306 CUSTOMER SIGNALS, PROFIBUS APPROVED 2009-05-19 sethsta

DP

DP HSe

HSe

309

307

CUSTOMER SIGNALS, ETHERNET

CUSTOMER SIGNALS, ETHERNET

CUSTOMER SIGNALS, PROFIBUS

APPROVED

APPROVED 2009-05-19

2016-05-27

sethsta

seermes

DP

DP

HSe

HSe

308

310 SERVO PEDESTAL GUN

APPROVED

APPROVED

2016-05-27

2009-05-19

seermes

sethsta

DP CS Sublocation: B 600 CUSTOMER SIGNAL - IRBDP SW5 APPROVED 2009-05-19 sethsta

DP RG 601 ROBOT GUN (RG) - IRBDP SW5 APPROVED

DP

2009-05-19

DP

DP

H.1

sethsta

H.1

H.1

208

DP

206

250

CUSTOMER SIGNALS, ETHERNET

CUSTOMER SIGNALS, PROFIBUS

RG

LX¹ CUSTOMER SIGNALS, ALL

602

APPROVED

APPROVED

APPROVED

2016-05-27

ROBOT GUN (RG) - IRBDP SW5

2016-11-08

2009-05-19

seermes

APPROVED

sethsta

seermes

2009-05-19 sethsta

Page 5: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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B

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2016-11-11

Page50

45TotalDRESS PACK

Latest revision:

Approved by, date:

BLOCK DIAGRAM TYPE S - IRBDP SW5Location:Plant: =

++Sublocation:

SPS

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

REGION E

BLOCK DIAGRAM TYPE S (pneumatic gun)IRBDP SW5Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Axis 6

Axis 1

R3.CP/CSAxis 5

Axis 2

Axis 4

R2.CP/CSAxis 3

Base

CONNECTION BOX

R1.WAR1.CBR1.CBR1.WELD

WATER ANDAIR UNIT

CUSTOMER POWERCUSTOMER SIGNAL

WELD POWER SWC.WELD

SWC.24VSWC.I/O

3HA

C02

9444

-001

C

AN

BU

S IN

TER

FAC

E

3HA

C02

9446

-001

2

4VD

C S

UP

PLY

, WE

LDIN

G S

IGN

ALS

SPOT WELDINGCABINET

SINGLE CABINETCONTROLLER

3HA

C02

9486

-001

R

S23

2/R

S48

5

Page 6: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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2016-11-11

Page51

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Latest revision:

Approved by, date:

BLOCK DIAGRAM - TYPE SeLocation:Plant: =

++Sublocation:

SPSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

BLOCK DIAGRAM TYPE Se (servo gun)IRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

SPOT WELDINGCABINET

SINGLE CABINETCONTROLLER

XP/XS113

24V

DC

SU

PP

LY, W

ELD

ING

SIG

NA

LS

RS

232/

RS

485

Servo gun( axis 7 )

M

R3.CP/CSR3.WELD

Axis 6

Axis 1

Axis 5

Axis 2

Axis 4

Axis 3

Base

R2.CP/CSR2.WELD

R1.WELD

R1.CP/CS/CBUS

R2.ETHERNET

R1.SP

R1.ETHERNET

WATER ANDAIR UNIT

XS/XP101

24VDC SUPPLY, PARALLEL INTERFACE

WELD POWER

ROBOT SIGNALS, 24VDC SUPPLY

BUS SIGNALS

SERVO GUN POWER

XP/XS103

XP/XS9

XP/XS7

X101

XP/XS13

115/

230V

AC

CA

NB

US

INTE

RFA

CE

Page 7: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page52

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Latest revision:

Approved by, date:

BLOCK DIAGRAM TYPE Se - IRBDP SW5Location:Plant: =

++Sublocation:

SPSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

REGION E

BLOCK DIAGRAM TYPE Se (servo gun)IRBDP SW5Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

3HA

C02

9444

-001

C

AN

BU

S IN

TER

FAC

E

3HA

C02

9446

-001

2

4VD

C S

UP

PLY

, WE

LDIN

G S

IGN

ALS

SPOT WELDINGCABINET

SINGLE CABINETCONTROLLER

3HA

C02

9486

-001

R

S23

2/R

S48

5

Servo gun( axis 7 )

M

R3.CP/CSR3.WELD

Axis 6

Axis 1

Axis 5

Axis 2

Axis 4

Axis 3

Base

R2.CP/CSR2.WELD

CONNECTION BOX

R1.SP

R1.WELD

R1.CBR1.CBR1.CB

WATER ANDAIR UNIT

SERVO GUN POWER

CUSTOMER POWERCUSTOMER SIGNAL

WELD POWER SWC.WELD

XP/XS7

SWC.24VSWC.I/O

Page 8: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page53

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Latest revision:

Approved by, date:

BLOCK DIAGRAM - TYPE HLocation:Plant: =

++Sublocation:

SPH

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

BLOCK DIAGRAM TYPE HIRB6620 / IRB6620LX¹Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004 & xxx

¹=LX stands for Linear axis unit from Güdel

Axis 1

R3.CP/CS

R3.CP/CS

Axis 5

Axis 5

Axis 6

Axis 6

Axis 2

Axis 2

Axis 4

Axis 4

R2.CP/CS

R2.CP/CS

Axis 3

Axis 3

Base

R1.ETHERNET

R1.CP/CS/CBUSR1.ETHERNET

R1.CPSR1.CBUS

ROBOT SIGNALS, 24VDC SUPPLYBUS SIGNALS

ROBOT SIGNALS, 24VDC SUPPLY

BUS SIGNALS

XP/XS13

XP

/XS

9

XP/XS9

XP

/XS

13

SINGLE CABINETCONTROLLER

SINGLE CABINETCONTROLLER

R3.ETHERNET

R2.ETHERNETR3.ETHERNET

R2.ETHERNET

Page 9: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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2016-11-11

Page54

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Latest revision:

Approved by, date:

BLOCK DIAGRAM - TYPE HSeLocation:Plant: =

++Sublocation:

SPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

BLOCK DIAGRAM TYPE HSe (material handling and servo gun)IRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Base

R2.CP/CSR2.WELD

R1.CP/CS/CBUSR1.ETHERNET

R3.

FB7

WATER ANDAIR UNIT

XS/XP101

WELDING SIGNALS, 24VDC SUPPLY

ROBOT SIGNALS, 24VDC SUPPLYBUS SIGNALS

POWER SERVOGUN

WELD POWER

24VDC SUPPLY, PARALLEL INTERFACE, PROP. VALVE XP/XS103

X101

M

XP/XS9XP/XS13

Servo gun( axis 7 )

XP/XS7

X104

115/

230V

AC

CA

NB

US

INTE

RFA

CE

SPOT WELDINGCABINET

SINGLE CABINETCONTROLLER

XP/XS113

24V

DC

SU

PP

LY, W

ELD

ING

SIG

NA

LS

RS

232/

RS

485

PEDESTAL

GUN

FB.M7

R1.SP

Axis 1

Axis 5

Axis 6

SG.WELD

SG.CP/CS

R3.CP/CSR3.WELD

Axis 2

R2.ETHERNET

Axis 4

Axis 3

RESOLVER/SMB SIGNALS

Page 10: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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Erik Mesaros JanErik Nåhls

2016-11-11

Page55

45TotalDRESS PACK

Latest revision:

Approved by, date:

CONNECTOR LAYOUTLocation:Plant: =

++Sublocation:

SPCON

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

HARTING HAN MODULE/

5

HARTING HAN MODULE/

8

3

b

2

HD

HD

BLOCK DIAGRAM TYPE Se/HSe (on the robot)

17

7

9

12

DD

d

18

EE

A

9

1

25

B

c

4

1

417

HD

9

D

17

EE

1

4

Female (R2.CP/CS)

Male (R1.CP/CS)Male 4p

R2.ETHERNETR3.ETHERNET

1

Female 4PR1.ETHERNETR2.ETHERNET

EE

4

CC

8

5

18

25

8

18

HD

8

5

8

1

25 17

Female (R3.CP/CS)

9

1

1

8

7

12

1

A

6

1

8

a

B

2

1

8

3

18

HD

25

18 1

617

9

4

12

7

DD

1

25

1

6

DD

Page 11: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:=DP+Se.(-)/100

We

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ight

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doc

umen

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e in

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ntai

ned

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ein.

Rep

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forb

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n. ©

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yrig

ht 2

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B

Erik Mesaros JanErik Nåhls

2016-11-11

Page56

45TotalDRESS PACK

Latest revision:

Approved by, date:

CONNECTOR LAYOUTLocation:Plant: =

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Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

BLOCK DIAGRAM TYPE Se/HSe

A

BLOCK DIAGRAM TYPE H/HS/HSe model (DP-UE-MH3) IRB6620LX

A

Female 32p (R3.CP/CS) Male 32p (R1.CBUS) Male 32p (R1.CPS)

Female 8p (FB.M7)

SOURIAU UTOW

A

Male 8p (R3.FB7)

A AA

A

BLOCK DIAGRAM TYPE HSe

SOURIAUSOURIAU SOURIAU

Female 23p (R1.SP)

Female 19p (R3.CBUS)

Page 12: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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ein.

Rep

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to th

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B

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2016-11-11

Page100

45TotalTYPE Se

Latest revision:

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Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SECUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024649-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

670

671

672

673

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

GN/YE

12

34

GN/YE

BLBU

BR

GN/YE

PKRD

OGGN

YE

113/

5

123

GN/YE

4

5

6

7

45

67

GN/YE

113/

8

24V

0V

24V

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-XS7

-XS13

4 4

B11

B12

B13

B15

C1-R3.CP/CS

C2

C3

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

E E-R1.SP

C C

A A

G G

J J

K K

L L

M M

R

C4-R3.CP/CS

C5

C6

C7

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X22

3 3

2 2

1 1-A43.X24

2 2

1 1-XP6

2 2

3 3

4 4

5 5-XS40

6 6

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

A1 a1

A2 a2

A3 a3

A4 a40V

W/T

V/S

U/R

PTC

0V PTC

24V BRAKE REL

0V BRAKE REL

PE

PE

BKBNRDOGYEGNBUVTGN/YE

-

-

-

-

*DUAL *SINGLE

40134014

40104012

4011

40064008

GN/YE

40094007

400240044000

Page 13: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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ein.

Rep

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forb

idde

n. ©

Cop

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ht 2

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AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page101

45TotalTYPE Se

Latest revision:

Approved by, date:

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++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

915/

4

0V Y7

X7/S1

0V X7

Y7

X7

0V EXC 2

EXC 2

TYPE SECUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024649-001

* Circuit diagram shows marking on wires for both dual and single cabinet

0V X7/S3

677

Y7/S4

678

0V Y7/S2

WH/GN

0V EXC2/R2

GN

EXC2/R1

WH/BN

KSR

BN

KSR

WH/BU

BK

BU

BN

*

WH/OG

DUAL

OG

*11

4/3

SINGLE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH

BU

WH/GN

GN

WH/BN

BN

WH/BUBU

WH/OGOG

114/

4

112/

511

4/5

B16

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-SMB

-XS13

B18-R3.CP/CS

B19

B20

B21

B22

B23

B24

B25

B17

B1 b1-R1.CP/CS

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

SP1

SP2

SP3

SP4

SP5

SP6

9 9-R1.SMB1

2 2

11 11

4 4

12 12

5 5

1 1

F F-R2.FB7

E E

D D

C C

B B

A A

1 1-XP5.1

2 2

9 9-XP5.1

10 10

11 11

12 12

1 1-XP5.2

2 2

3 3

4 4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

WH/RD

WH/BNBKWH/BK

RD

BN

WH/BK

BK

WH/BN

BN

WH/RD

RD

WH/OGOG

WH/YEYE

WH/RD

WH/BNBKWH/BK

RD

BN

112/

811

4/8

Page 14: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:103

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ned

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ein.

Rep

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n. ©

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2016-11-11

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Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SECUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024649-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

GN

679

GY

680

WH

681

WH/BK

682

WH/BN

693

WH/RD

694

WH/OG

695

GY

696

WH

697

WH/BK

698

BU

685

WH/BN

686

VT

687

WH/RD

683

WH/OG

688

WH/YE

684

WH/GN

689

WH/YE

690

WH/GN

691

WH/BU

692

WH/VT

699

WH/GY

700

*

666

DUAL

667

*

668

SINGLE

669

113/

3

BN/BK

WHOGWHGN

WH

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-XS13

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

B14

C8

A1

A2

A3

A4

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16

C17

C18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

3 3-XP5.1

4 4

5 5

6 6

7 7-XP5.1

8 8-XP5.1

5 5-XP5.2

6 6

7 7

8 8-XP5.2

9 9-XP5.2

10 10

11 11

12 12

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C14

C15

BNWHGYRDBU

RDOG

RD

GN

RD

BN

RDGYBKBU

113/

4

113/

4

WH/GNGNWH/BUBU

WH/VTVTWH/GYGYWH/BKBK

BN

RD

WH/YEYEWHGN

113/

8

RDOGYE

Page 15: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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ein.

Rep

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2016-11-11

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Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SECUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS 3HAC024651-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

670

672

673

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

GN/YE

12

34

GN/YE

BLBUBR

GN/YE

PK

RD

OGGN

YE

116/

7

45

67

GN/YE

123

GN/YE

45

67

116/

8

24V

0V

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-XS7

-XS13

3 3

B11

B12

B13

B15

C1-R3.CP/CS

C2

C3

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

E E-R1.SP

C C

A A

G G

J J

K K

L L

M M

R R

C4-R3.CP/CS

C5

C6

C7

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X22

4 4

2 2

1 1-A43.X24

2 2

1 1-XP6

2 2

3 3

4 4

6 6

5 5-XS40

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

A1 a1

A2 a2

A3 a3

A4 a424V

0V

W/T

V/S

U/R

PTC

0V PTC

24V BRAKE REL

0V BRAKE REL

PE

PE

671

BKBNRDOG

-

-

-

-

YEGNBUVTGN/YE

*DUAL *SINGLE

40134014

40104012

4011

40064008

GN/YE

40094007

400240044000

Page 16: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:105

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umen

t and

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e in

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ned

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ein.

Rep

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n, u

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to th

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n. ©

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Erik Mesaros JanErik Nåhls

2016-11-11

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Latest revision:

Approved by, date:

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++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SECUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuit diagram shows marking on wires for bothdual and single cabinet

0V Y7

X7

0V EXC 2

Y7

0V X7

EXC 2

0V X7/S3

677

Y7/S4

678

0V Y7/S2

WH/GN

0V EXC2/R2

GN

EXC2/R1

WH/BN

KSR

BN

KSR

WH/BU

BK

BU

BN

WH/OG

*

OG

DUAL

117/

3

*SINGLE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH

BU

WH/GN

GN

WH/BN

BN

WH/BUBU

WH/OGOG

117/

4

115/

511

7/5

B25

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-SMB

-XS13

B18-R3.CP/CS

B19

B20

B21

B22

B23

B24

B16

B17

B1 b1-R1.CP/CS

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

SP1

SP2

SP3

SP4

SP5

SP6

9 9-R1.SMB1

2 2

11 11

4 4

12 12

5 5

1 1

F F-R2.FB7

E E

D D

C C

B B

A A

1 1-XP5.1

2 2

9 9-XP5.1

10 10

11 11

12 12

1 1-XP5.2

2 2

3 3

4 4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

WH/RD

WH/BNBKWH/BK

RD

BN

WH/BK

BK

WH/BN

BN

WH/RD

RD

WH/OGOG

WHBU

WH/RD

WH/BNBKWH/BK

RD

BN

115/

811

7/8

X7/S1

Page 17: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:109

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e in

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ned

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ein.

Rep

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Cop

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003

AB

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Erik Mesaros JanErik Nåhls

2016-11-11

Page105

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Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SECUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

679680681682

693694695696697698

685686687

683

688

684

RDBK

691692689690

WH

WH/GN

BU

GN

699

WH/BU

700

BU

666

WH/VT

667

VT

668

WH/GY

669

GYWH/BKBK

116/

3

BN

RD

WH/BKBK

WH/BNBN

56

78

12

34

YEYE

VTVT

GNGN

GNGN

116/

8

+24V CAN

0V CAN

CAN_H

CAN_L

RDOG

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-XS13

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

B14

C8

A7

A8

A9

A10

A5

A6

A11

A12

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16

C17

C18

C19 c19

C20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

A1

A2

A3

A4

5 5-A35.X2

1 1

4 4-A35.X2

2 2

3 3

3 3-XP5.1

4 4

5 5

6 6

7 7-XP5.1

8 8-XP5.1

11 11-XP5.2

12 12

9 9

10 10

5 5-XP5.2

8 8-XP5.2

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

1 1-XP5.3

6 6

6 6

7 7

2 2

3 3

4 4

5 5

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

F1 f1

F2 f2

B24 b24

B25 b25

B22

B23

F3 f3

F4 f4

C10 c10

C11 c11

C12 c12

C13 c13

C14 c14

C15 c15

YEGN

GYWHWH/BKWH/BNWH/RDWH/OG

GYWHWH/BK

BU

WH/BN

VT

WH

WH/YE

OGWH

WH/GNWH/RD

GN

WH

WH/OG

BN

WH/YE

WH

WH/GN

GY

WH/BU

RD

WH/VT

BU

WH/GY

RD

DUAL

OG

*

RD

SINGLE*

GN

RD

BN/BK

BN

RD RDBK BK

WH

BKBU

BUWHBU

BKOG

BKGN

BKBN

116/

4

116/

4

Page 18: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SECUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

670

671

672

673

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

GN/YE

BLBU

BR

GN/YE

PKRD

OGGN

YE

12

34

GN/YE

122/

5

45

67

GN/YE

123

GN/YE

45

6

7

122/

8

24V

0V

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-XS7

-XS13

4 4

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

E E-R1.SP

C C

A A

G G

J J

K K

L L

M M

R

B11

B12

B13

B15

C4-R3.CP/CS

C5

C6

C7

C1-R3.CP/CS

C2

C3

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X22

3 3

2 2

1 1-A43.X24

2 2

1 1-XP6

2 2

3 3

4 4

6 6

5 5-XS40

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

A1 a1

A2 a2

A3 a3

A4 a424V

0V

W/T

V/S

U/R

PTC

0V PTC

24V BRAKE REL

0V BRAKE REL

PE

PE

BKBNRDOGYEGNBUVTGN/YE

*DUAL *SINGLE

4000

40134014

40104012

4011

4006400840094007

GN/YE

40024004

-

-

-

-

Page 19: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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forb

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n. ©

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yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page110

45TotalTYPE Se

Latest revision:

Approved by, date:

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Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SECUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuit diagram shows marking on wires for bothdual and single cabinet

X7

0V Y7

Y7

0V EXC 2

0V Y7/S2

0V X7

EXC 2

WH/GN

0V EXC2/R2

GN

EXC2/R1

WH/BN

KSR

BN

KSR

677X7/S1

678 0V X7/S3

WH/BU

BK

BU

BN

WH/OG

*DUAL

OG

123/

3*SINGLE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH/GN

GN

WH/BN

BN

WH/BUBU

WH/OGOG

WH

BU

123/

4

121/

512

3/5

B7 b7

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-SMB

-XS13

B18-R3.CP/CS

B19

B3 b3

B4 b4

B5 b5

B6 b6

B1 b1-R1.CP/CS

B2 b2

B8 b8

B9 b9

B10 b10

SP3

SP4

SP5

SP6

SP1

SP2

9 9-R1.SMB1

2 2

11 11

4 4

12 12

5 5

1 1

F F-R2.FB7

E E

D D

C C

B B

A A

B20

B21

B22

B23

B24

B25

B16

B17

1 1-XP5.1

2 2

9 9-XP5.1

10 10

11 11

12 12

1 1-XP5.2

2 2

3 3

4 4

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B1 b1

B2 b2

WH/RD

WH/BNBKWH/BK

RD

BN

WH/BN

BN

WH/RD

RD

WH/OGOG

WHBU

WH/BK

BK

WH/RD

WH/BNBKWH/BK

RD

BN

121/

812

3/8

Y7/S4

Page 20: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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Rep

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to th

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2016-11-11

Page111

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Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SECUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

679680681682

693694695696697698

WH/GN

685

GN

686

WH/BU

687

BU

683

WH/VT

688

VTWH/GY

684

689

GY

690

WH/BK

691

BK

692

BN

699

RD

700

WH/BK

RD

BK

GN

WH/BN

666

BN

667

5

668

6

669

7

122/

2

8

12

34

YEYE

VTVT

GNGN

GNGN

122/

8

RXD/TXD-P

RXD/TXD-N

RDOGYEGN

GYWHWH/BKWH/BNWH/RDWH/OG

GYGH

WH/BK

BU

WH/BN

VT

WH/RDWH/OG

WH/YE

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-XS13

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

A1

A2

A3

A4

A7

A8

A9

A10

A5

A6

A11

A12

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16

C17

C18

C19 c19

C20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

B14

C8

1B 1B-DP-M

1A 1A

3 3-XP5.1

4 4

5 5

6 6

7 7-XP5.1

8 8-XP5.1

5 5-XP5.2

6 6

7 7

8 8-XP5.2

9 9-XP5.2

10 10

11 11

12 12

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

7 7-XP5.3

8 8

9 9-XP5.3

10 10

11 11

12 12

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10 c10

C11 c11

F5 f5

F6 f6

C12 c12

C13 c13

C14 c14

C15 c15

WH/GN

WH/YEWH/GN

RDGN

WH/BU

RD

WH/VT

OG

WH/GY

RD

DUAL

GN

SINGLE

RD

*

BN

*WHOG

BN/BK

WHGN

WHBNWHGYRDBU

RDGY

BKBU

BKOG

RDGN

BKGN

BKBN

122/

4

122/

4

Page 21: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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ein.

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2016-11-11

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Latest revision:

Approved by, date:

CUSTOMER SIGNALS, ETHERNETLocation:Plant: =

++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE SeCUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001, 002, 003, 0063HEA800736-001, 002, 003, 006LOWER/UPPER ARM HARNESS3HAC038557-001

* Circuit diagram showsmarking on the wires for bothdual and single cabinet

670

671

672

673

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

GN/YE

12

34

GN/YE

BLBU

BR

GN/YE

PKRD

OGGN

YE

113/

5

123

GN/YE

4

5

6

7

45

67

GN/YE

113/

8

24V

0V

24V

2 2

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X24

2 2

5 5-XS40

6 6

1 1-A43.X22

3 3

4 4

A A

-XS13

-XS7

A1 a1

A2 a2

A3 a3

A4 a4

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

-MANIPULATOR BASE

E E-R1.SP

C C

G G

J J

K K

L L

M M

R

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

C4-R3.CP/CS

C5

C6

C7

-AXIS 6

C1-R3.CP/CS

C2

C3

B11

B12

B13

B15

0V

W/T

V/S

U/R

PTC

0V PTC

24V BRAKE REL

0V BRAKE REL

PE

PE

BKBNRDOGYEGNBUVTGN/YE

-

-

-

-

*DUAL *SINGLE

40134014

40104012

4011

40064008

GN/YE

40094007

400240044000

Page 22: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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2016-11-11

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Latest revision:

Approved by, date:

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Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

915/

4

EXC 2

Y7

0V X7

X7

0V Y7

TYPE SeCUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001, 002, 003, 0063HEA800736-001, 002, 003, 006LOWER/UPPER ARM HARNESS3HAC038557-001

* Circuit diagram showsmarking on the wires for bothdual and single cabinet

0V EXC 2

X7/S1

0V X7/S3

677

Y7/S4

678

0V Y7/S2

WH/GN

0V EXC2/R2

GN

EXC2/R1

WH/BN

KSR

BN

KSR

WH/BU

BK

BU

BN

WH/OG

*

OG

DUAL*

114/

3SINGLE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH

BU

WH/GN

GN

WH/BN

BN

WH/BUBU

WH/OGOG

114/

4

112/

511

4/5

SP5

-ROBOTCABINET

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

-XS13

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-MANIPULATOR BASE

B1 b1-R1.CP/CS

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

SP1

SP2

SP3

SP4

SP6

F F-R2.FB7

E E

D D

C C

B B

A A

9 9-R1.SMB1

2 2

11 11

4 4

12 12

5 5

1 1

-SMB

-AXIS 6

B18-R3.CP/CS

B19

B20

B21

B22

B23

B24

B25

B16

B17

WH/RD

WH/BNBKWH/BK

RD

BN

WH/BK

BK

WH/BN

BN

WH/RD

RD

WH/OGOG

WH/YEYE

WH/RD

WH/BNBKWH/BK

RD

BN

112/

811

4/8

Page 23: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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Rep

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2016-11-11

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Latest revision:

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CUSTOMER SIGNALS, ETHERNETLocation:Plant: =

++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

GN

TYPE SeCUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001, 002, 003, 0063HEA800736-001, 002, 003, 006LOWER/UPPER ARM HARNESS3HAC038557-001

* Circuit diagram showsmarking on the wires for bothdual and single cabinet

679

GY

680

WH

681

WH/BK

682

WH/BN

693

WH/RD

694

WH/OG

695

GY

696

WH

697

WH/BK

698

BU

685

WH/BN

686

VT

687

WH/RD

683

WH/OG

688

WH/YE

684

WH/GN

689

WH/YE

690

WH/GN

691

WH/BU

692

WH/VT

699

WH/GY

700

*

666

DUAL

667

*

668

SINGLE

669

113/

3

BN/BK

YE

WH

OG

BU

YE

WH

OG

WH

BU

OGWHGN

WH

-XS9

1 1

2 2

3 3

4 4

1 1-R1.ETHERNET

2 2

3 3

4 4

1-R2.ETHERNET

2

3

4

-ROBOTCABINET

3 3-XP5.1

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

5 5-XP5.2

6 6

7 7

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

9 9-XP5.2

10 10

11 11

12 12

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

-XS13

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C14

C15

-MANIPULATOR BASE

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16

C17

C18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

-AXIS 6

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

B14

C8

A1

A2

A3

A4

BNWHGYRDBU

RDOG

RD

GN

RD

BN

RDGYBKBU

113/

4

113/

4

WH/GNGNWH/BUBU

WH/VTVTWH/GYGYWH/BKBK

BN

RD

WH/YEYEWHGN

113/

8

RDOGYE

Page 24: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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atio

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Cop

yrig

ht 2

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AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page200

45TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H, HS AND HSeCUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029704-001UPPER ARM HARNESS3HAC026813-001

* Circuit diagram showsmarking on wires for bothdual and single cabinet

WH/BNBN

670

201/

4

WH/RDRD

671

WH/OG

672

OG

673

201/

5

WH/YE

677

YE

678

WH/GN

WH/GN

GN

GN

WH/BU

WH/BN

BN

BU

WH/VT

WH/BU

VT

BU

WH/GY

WH/OG

GY

OG

679680681682

693694695696

201/

8

697698

24V

685

0V

686

24V

-

0V

-

PE

-

GN/YEGN/YE

-

*DUAL

GN/YE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

*SINGLEBKBNRDOG

YE

4

GN

5

BU

6

VT7

GN/YE GN/YE

BK WH/BKBN BK

RD

WH/BNBN

OG

WH/RD

YEGN

RD

GY

WH/OGOG

WHWH/BK

WH/YEYE

WH/BNWH/RD

WH/GN

-AXIS 6-AXIS 3-MANIPULATOR BASE-ROBOTCABINET

C17 c17

-XS13

f-R3.CP/CS

D1 d1-R2.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20

B21

C16

C17

g

h

j

A

B

C

D

E

F

G

H

J

K

L

M

N

P

R

S

T

U

v

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

1 1-XP5.1

2 2

9 9-XP5.1

10 10

11 11

12 12

3 3

4 4

5 5

6 6

1 1-XP5.2

2 2

3 3

4 4

5 5-XP5.2

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

1 1-XP6

3 3

4 4

2 2

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

WH/OG

GN

GY

WH/BU

WH

BU

201/

3

WH/VTVTWH/GYGYWH/BKBK

WH/OGOG

201/

6

201/

7

12

34

GN/YE

WHBU

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

WHOGWHGN

WH

WH/BK

BN

BK

WH

WH/OG

GY

OG

RD

WH/BN

BU

BN

RD

WH/RD

OG

RD

WH/BKBK

Page 25: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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umen

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e in

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atio

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ntai

ned

ther

ein.

Rep

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forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page201

45TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H, HS AND HSECUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029704-001UPPER ARM HARNESS3HAC026813-001

* Circuit diagram showsmarking on wires for bothdual and single cabinet

687

683

688

684

689690691692

699700666667668669

*DUAL

WH/BK

BU

WH/BN

VT

WH/RDWH/OGWH/YEWH/GN

WH/YEWH/GNWH/BUWH/VTWH/GYWH/BK

*SINGLE 20

0/3

RD

GN

RD

BN

RDGYBKBU

200/

4

200/

5

B24 b24

-AXIS 3 -AXIS 6-MANIPULATOR BASE-ROBOTCABINET-XS13

C18 c18-R2.CP/CS

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

B22 b22

B23 b23

B25 b25

C18 c18-R1.CP/CS

C19 c19

C20 c20

C21 c21

7 7-XP5.1

8 8-XP5.1

9 9-XP5.2

10 10

11 11

12 12

7 7-XP5.2

8 8-XP5.2

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C14

C15

C18 c18

C19 c19

C20 c20

C21 c21

WH/YEYEWHGN

WH/BN

BN

WH/RD

RD

200/

6

Page 26: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:203

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ight

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umen

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e in

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n co

ntai

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idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page202

45TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H, HS AND HSeCUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001(Dual)3HAC024371-001 (Single)3HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029705-001UPPER ARM HARNESS3HAC026813-002

* Circuit diagram showsmarking on wires for bothdual and single cabine

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

670

671

672

673

WH/BK- BK

-WH/OG

-

OG

-

WH/BN

*

BN

DUAL

WH/RDRD

GN/YE

WH/BKBKBKBN

WH/GN WH/BNGN BN

WH/BN WH/RDBN RD

WH/BU WH/OGBU OG

WH/OG WH/YEOG YE

*SINGLEBKBNRDOG

203/

8

YE

24V

GNBU

0V

24V

VT0V

GN/YE

PE

203/

3

GN/YEGN/YE

WHBU

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

GN/YE

1

v

-AXIS 3 -AXIS 6-MANIPULATOR BASE-ROBOTCABINET-XS13

D1 d1-R2.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

f-R3.CP/CS

g

h

j

A

B

C

D

E

F

G

H

J

K

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

1 1-XP5.1

9 9-XP5.1

1 1-XP5.2

1 1-XP6

2 2

3 3

4 4

2 2

10 10

11 11

12 12

2 2

3 3

4 4

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

2

3

4

203/

4

203/

5

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WH/YEYE

4

5

6

7

GN/YE

203/

6

203/

7

Page 27: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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ight

s in

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umen

t and

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e in

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atio

n co

ntai

ned

ther

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Rep

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forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page203

45TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H, HS AND HSeCUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029705-001UPPER ARM HARNESS3HAC026813-002

* Circuit diagram showsmarking on wires for bothdual and single cabine

RDBK

679

BK

680

BU

681

WH

682

BU

693

BK

WH/GN

694

GN

OG

695

BK

WH/BU

696

GN

BU

BK

697

WH/VT

BN

VT

698

WH/GY

685

GY

686

WH/BK

202/

4

687

683

BK

WH/BN

688

684

BN

RD

56

BK

691

7

692

202/

5

8

689

1

690

2

WH

3

BU

4

699

YE

700

YE

666

VT

667

VT

668

GN

669

GN

*

GN

DUAL

GN

RD

202/

8

OGYEGN

GYWH

+24V CAN

WH/BK

0V CAN

CAN_H

WH/BN

CAN_L

WH/RDWH/OG

GYWHWH/BK

BU

WH/BN

VT

RDBK

WH/YEWH/GNWH/RDWH/OG

WHBU

WH/YEWH/GN

WH/BUWH/VT

WH/GYBN/BK

*-AXIS 3 -AXIS 6-MANIPULATOR BASE

B

D

F

H

K

M

-ROBOTCABINET

6 6

-XS13

A-R3.CBUS

C

E

G

J

L

B11 b11-R2.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20

B21

C18

C19

C20

C21

C16

C17

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

L-R3.CP/CS

M

N

P

R

S

T

U

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

5 5-A35.X2

1 1

4 4-A35.X2

2 2

3 3

3 3-XP5.1

4 4

5 5

7 7-XP5.1

8 8-XP5.1

11 11-XP5.2

12 12

9 9

10 10

5 5-XP5.2

8 8-XP5.2

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

1 1-XP5.3

6 6

6 6

7 7

2 2

3 3

4 4

5 5

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

F1 f1

F2 f2

B24 b24

B25 b25

B22 b22

B23 b23

F3 f3

F4 f4

C10 c10

C11 c11

C12 c12

C13 c13

C14 c14

C15 c15

SINGLEWH/GN20

2/3

GNWH/BUBU

WH/VT

VTWH/GYGYWH/BKBK

WH/OGOGWH/BN

BN

WH/RD

RD

WH/BKBK

WH/BNBN

56

78

12

34

YEYE

VTVT

GNGN

GNGN

202/

6

202/

7

WHOGWHGN

WHBNWHGYRDBU

RD

OGRD

GN

RD

BN

Page 28: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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umen

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e in

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atio

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ned

ther

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Rep

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forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page206

45TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H, HS AND HSeCUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029705-001UPPER ARM HARNESS3HAC026813-002

* Circuit diagram showsmarking on wires for bothdual and single cabine

670

671

672

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH/BK- BK

WH/OG- OG

-

-

WH/BNBN

*

WH/RD

DUAL

GN/YE

RD

BK

WH/BK

BN

BK

RD

WH/BN

OG

BN

YE

WH/RD

GN

RD

BU

WH/OG

VT

OG

BK

WH/YE

BN

YE

WH/GN

GN

WH/BN

BN

WH/BU

BU

207/

8

WH/OG

OG

24V

*

0V

SINGLE

24V0V

GN/YE

207/

3

GN/YEGN/YE PE

GN/YE

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

1

2

3

4

v v

-AXIS 3 -AXIS 6-MANIPULATOR BASE-ROBOTCABINET-XS13

D1 d1-R2.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

f f-R3.CP/CS

g g

h h

j j

A A

B B

C C

D D

E E

F F

G G

H H

J J

K K

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

1 1-XP5.1

2 2

9 9-XP5.1

10 10

11 11

12 12

1 1-XP5.2

2 2

3 3

4 4

1 1-XP6

2 2

3 3

4 4

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

WH

BU

207/

4

207/

5

4

5

6

7

GN/YE

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WH/YEYE

207/

6

207/

7

Page 29: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:208

We

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umen

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e in

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atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

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to th

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aut

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stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page207

45TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H, HS AND HSeCUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029705-001UPPER ARM HARNESS3HAC026813-002

* Circuit diagram showsmarking on wires for bothdual and single cabine

BKBU

BKOG

RD

*

WH/GN

GN

679

BK

GN680WH/BU

GN

681BU

BK

682

WH/VT

BN

693VT694

206/

4

WH/GYGY

695

WH/BK

696

BK

697698

WH/BN

685

206/

5

BN

686

5

687

6

683

7

688

8

684

1

689

2

690

3

691

4

692

YE699YE700

VTRDVT

GN

GN

666GN667

GNGN

668

206/

8

669

DUAL

RDOG

RXD/TXD-P

YE

RXD/TXD-N

GN

GYWHWH/BKWH/BNWH/RDWH/OG

GY

WHWH/BK

BU

WH/BN

VT

WH/RDWH/OGWH/YEWH/GN

WH/YEWH/GN

RDGN

WH/BUWH/VT

WH/GYBN/BK

*SINGLE

-AXIS 3 -AXIS 6-MANIPULATOR BASE-ROBOTCABINET

A6 a6

-XS13

A-R3.CBUS

B

C

D

E

F

G

H

J

K

L

M

B11 b11-R2.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20

B21

C18

C19

C20

C21

C16

C17

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

L-R3.CP/CS

M

N

P

R

S

T

U

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A9 a9

A10 a10

A11 a11

A12 a12

1B 1B-DP-M

1A 1A

3 3-XP5.1

4 4

5 5

6 6

7 7-XP5.1

8 8-XP5.1

5 5-XP5.2

6 6

7 7

8 8-XP5.2

9 9-XP5.2

10 10

11 11

12 12

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

7 7-XP5.3

8 8

9 9-XP5.3

10 10

11 11

12 12

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10 c10

C11 c11

F5 f5

F6 f6

C12 c12

C13 c13

C14 c14

C15 c15

WH/GN

206/

3

GNWH/BUBU

WH/VTVTWH/GYGYWH/BKBK

WH/OG

OGWH/BN

BN

WH/RD

RD

WH/BKBKWH/BNBN

56

78

12

34

YEYE

VTVT

GNGN

GNGN

206/

6

206/

7

WHOGWHGN

WHBNWHGYRDBU

RD

OGRD

GN

RD

BN

RDGY

Page 30: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:209

We

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ight

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umen

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e in

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atio

n co

ntai

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ther

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forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page208

45TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, ETHERNETLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H, HS AND HSeCUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001, 002, 003, 006

IRBDP MH3LOWER ARM HARNESS3HAC034140-001UPPER ARM HARNESS3HAC026813-0013HAC034204-002

* Circuit diagram showsmarking on the wires for bothdual and signle cabinet

WH/BNBN

209/

4

WH/RD

670

RD

671

672

WH/OGOG

673

209/

5

677

WH/YEYE

678

WH/GN

WH/GN

GN

GN

WH/BN

WH/BUBU

BN

WH/VT

WH/BU

BU

VT

WH/OG

WH/GYGY

OG

679680681682

693694695

209/

8

696697

24V

698

0V

685

24V

686

-

0V

-

PE

-

GN/YEGN/YE

-

*DUAL

GN/YE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

*SINGLEBKBNRDOG

YE

45

GNBU

67

VTGN/YEGN/YE

WH/BKBKBKBN

WH/BN

RDOG

BN

YE

WH/RD

GN

RD

GY

WH/OG

WH

OG

WH/YE

WH/BKWH/BN

YE

WH/RD

WH/GN

A3 a3

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

3 3

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

5 5-XP5.2

6 6

-XS13

A1 a1

A2 a2

B10 b10

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

-AXIS 3

D1 d1-R2.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20

B21

C16

C17

-AXIS 6

f-R3.CP/CS

g

h

j

A

B

C

D

E

F

G

H

J

K

L

M

N

P

R

S

T

U

v

WH/OG

GN

GY

WH/BU

WH

BU

209/

3

WH/VTVTWH/GYGYWH/BKBK

WH/OGOG

209/

6

209/

7

12

34

GN/YE

WHBU

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

WHOGWHGN

WH

WH/BK

BN

BK

WH

WH/OG

GY

OG

RD

WH/BN

BU

BN

RD

WH/RD

OG

RD

WH/BKBK

Page 31: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:250

We

rese

rve

all r

ight

s in

this

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umen

t and

in th

e in

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atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

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to th

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stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page209

45TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, ETHERNETLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H, HS AND HSeCUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001, 002, 003, 006

IRBDP MH3LOWER ARM HARNESS3HAC034140-001UPPER ARM HARNESS3HAC026813-0013HAC034204-002

* Circuit diagram showsmarking on the wires for bothdual and signle cabinet

687

683

688

684

689690691692

699700666667668669

*DUAL

WH/BK

BU

WH/BN

VT

WH/RDWH/OGWH/YEWH/GN

WH/YEWH/GNWH/BUWH/VTWH/GYWH/BK

*SINGLE 20

8/3

RD

GN

YE

RD

WH

BN

OG

RD

BU

GY

YEYE

WHWH

BKBU

OGOG

BU

208/

4

BU

208/

54

1 1-R2.ETHERNET

2 2

3 3

4 4

-ROBOTCABINET

9 9-XP5.2

10 10

11 11

12 12

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

7 7-XP5.2

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

-XS13

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C14

C15

C18 c18

C19 c19

C20 c20

C21 c21

-MANIPULATOR BASE

B22 b22

B23 b23

B24 b24

B25 b25

C18 c18-R1.CP/CS

C19 c19

C20 c20

C21 c21

-AXIS 3

B22 b22

B23 b23

B24 b24

B25 b25

C18 c18-R2.CP/CS

C19 c19

C20 c20

C21 c21

-AXIS 6

-XS9

1 1

2 2

3 3

4 4

1 1-R1.ETHERNET

2 2

3 3

4 4

1-R3.ETHERNET

2

3

WH/YEYEWHGN

WH/BN

BN

WH/RD

RD

208/

6

Page 32: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:251

We

rese

rve

all r

ight

s in

this

doc

umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

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ctio

n, u

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to th

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stri

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forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page250

45TotalTYPE H

Latest revision:

Approved by, date:

LX, CUSTOMER SIGNALS, ALLLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

WH/BN

TYPE HCUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001, 002, 003 (Parallel)3HAC022978-001, 002, 003, 006 (Bus com.)3HAC022988-001, 002, 003, 006 (Bus com.)3HAC0313924-001 (Ethernet)

IRB6620LX, MH3LOWER ARM HARNESS3HAC033571-001 (All)UPPER ARM HARNESS3HAC026813-001 (Parallel)3HAC026813-002 (Bus com.)3HAC034204-002 (Ethernet)

* Circuit diagram showsmarking on the wires for bothdual and signle cabinet

**** Part of Güdels Linear axis unit

BN

WH/RD

211/

4

RD

WH/OGOG

WH/YEYE

WH/GNGNWH/BUBU

WH/VTVTWH/GYGY

24V

0V

24V

0V

PEYE/GNYE/GN

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WH/YEYE

T

WH/GN

D1 d1

-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

a A

****

-ROBOTCABINET

-XP13

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

-MANIPULATOR BASE

F f

-R1.CPS

G g

H h

J j

b B

c C

d D

e E

f F

g G

h H

j J

k K

l L

m M

n N

p P

r R

s S

t T

u U

-AXIS 3

D1 d1-R2.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

-AXIS 6

f-R3.CP/CS

g

h

j

A

B

C

D

E

F

G

H

J

K

L

M

N

P

R

S

U

v

GNWH/BUBU

211/

3

WH/VTVTWH/GYGY

211/

7

211/

6

1

2

3

4

GN/YE

WH

BU

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH

OG

WH

GN

WH/BK

WH

WH/BKBKBK

BN

WH

WH/OGWH/OG

GY

OGOG

WH/BNWH/BNBNBN

WH/RD WH/RDRDRD

WH/BKBK

Page 33: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:+HSe/300

We

rese

rve

all r

ight

s in

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umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

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sure

to th

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s w

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t exp

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y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page251

45TotalTYPE H

Latest revision:

Approved by, date:

LX, CUSTOMER SIGNALS, ALLLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H CUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001, 002, 003 (Parallel)3HAC022978-001, 002, 003, 006 (Bus com.)3HAC022988-001, 002, 003, 006 (Bus com.)3HAC0313924-001 (Ethernet)

IRB6620LX, MH3LOWER ARM HARNESS3HAC033571-001 (All)UPPER ARM HARNESS3HAC026813-001 (Parallel)3HAC026813-002 (Bus com.)3HAC034204-002 (Ethernet)

* Circuit diagram showsmarking on the wires for bothdual and signle cabinet

** Part of 3hac022978-00x

*** Part of 3hac022988-00x

**** Part of Güdels Linear axis unit

WHBU

RDGN

BKGN

BKBN

56

78

12

34

YE

TD+

RD+

YE

VT

TD-

C-BUS

C-BUS

P-BUS

P-BUS

24V C-BUS

0V C-BUS

VT

RD-

GNGN

GNGN

210/

3

YE

WH

OG

BU

RD

YE YE

BK

BK

WH WH

OGOG

BU

BU

210/

4

BU

A-R3.CBUS

B

C

D

B22 b22

-R1.CP/CS**

B23 b23

B24 b24

B25 b25

A9 a9

A10 a10

A11 a11

A12 a12

A3 a3**

A4 a4

A5 a5***

A6 a6

****

1 1-R1.

ETH

ER

NE

T

2 2

3 3

4 4

-ROBOTCABINET-XP13

F1 f1**

F2 f2

B24 b24

B25 b25

-MANIPULATOR BASE

a A

-R1.CBUS

b B

c C

d D

-AXIS 3

B22 b22-R2.CP/CS

B23 b23

B24 b24

B25 b25

-AXIS 6

-XP9

1 1

2 2

3 3

4 4

1 1-R1.

ETH

ER

NE

T

2 2

3 3

4 4

1-R3.ETHERNET

2

3

4

1 1-R2.ETHERNET

2 2

3 3

4 4

h H

E

F

G

H

J

K

L

M

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

e E

f F

g G

j J

k K

l L

m M

F3 f3**

F4 f4

F5 f5***

F6 f6

C12 c12

C13 c13

C14 c14

C15 c15

WH/BK WH/BKBK BK

WH/BN WH/BNBN BN

56

78

210/

6

1

210/

7

2

34

YEYE

VTVT

GNGN

GNGN

Page 34: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:301

We

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rve

all r

ight

s in

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doc

umen

t and

in th

e in

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atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

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to th

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stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page300

45TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H and HSeCUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024654-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

670

671

672

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

4

OG

5

679680

6

681

7

682

GN/YE

WH/BK

693

BK

694

WH/BN

695696

BN

697

WH/RD

698

RD

685

WH/OGOG

686

WH/YE

GN/YE

201/

3

YE

WH/GNGNWH/BUBU

WH/VTVTWH/GYGYWH/BK

WH/OG

BK

OG

201/

8

24V

0V

24V

0V

KSR

KSR

PE

BKBNRDOGYE

1

GN

2

BU

3

VT

4

GN/YE GN/YE

RDOG

WH

YE

B11

B12

C16 c16

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-XS13

C4-R3.CP/CS

C5

C6

C7

B18

B19

B20

B21

B22

B23

B24

B25

B16

B17

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C17 c17

1 1-XP5.1

2 2

9 9-XP5.1

10 10

11 11

12 12

3 3

4 4

5 5

6 6

1 1-XP5.2

2 2

3 3

4 4

5 5-XP5.2

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

1 1-XP6

3 3

4 4

2 2

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

BU

GN

WH/GN

GY

GN

WH

WH/BN

WH/BK

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WH/BN

WH/BU

WH/RD

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WH/OG

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WH

WH

*

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WH

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WHBN

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RDBU

677

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678

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BN

WH/BU

201/

4

BU

WH/OG

OG

201/

5

Page 35: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page301

45TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H and HSeCUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024654-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

687

683

688

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689690691692

699700666667668669

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BN

RDGYBKBU

200/

4

200/

5

WH/YEYEWH

C21 c21

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET-XS13

B13-R3.CP/CS

B14

B15

C8

B22 b22

B23 b23

B24 b24

B25 b25

C18 c18-R1.CP/CS

C19 c19

C20 c20

A1

A2

A3

A4

7 7-XP5.1

8 8-XP5.1

9 9-XP5.2

10 10

11 11

12 12

7 7-XP5.2

8 8-XP5.2

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C14

C15

C18 c18

C19 c19

C20 c20

C21 c21

GN

WH/BN

BN

WH/RD

RD

200/

8

WH/BK

BU

WH/BN

VT

WH/RDWH/OGWH/YEWH/GN

WH/YEWH/GNWH/BUWH/VTWH/GY

*DUAL *SINGLE

BN/BK

Page 36: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:303

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ight

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umen

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e in

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Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page302

45TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H and HSeCUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024655-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

WH/BU

670

BU

671

WH/OG

672

OG

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

GN/YE

203/

3

WHBU

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

GN/YE

12

34

203/

4

203/

5

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET-XS13

C4-R3.CP/CS

C5

C6

C7

B18

B19

B20

B21

B22

B23

B24

B25

B16

B17

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

1 1-XP5.1

9 9-XP5.1

1 1-XP5.2

1 1-XP6

2 2

3 3

4 4

2 2

10 10

11 11

12 12

2 2

3 3

4 4

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WH/YEYE

45

67

GN/YE

203/

8

24V0V

24V0V

PE

-

-

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-

BKBNRDOGYEGNBUVTGN/YE

BKBN

*DUAL *SINGLE

WH/GN

GN

WH/BN

BN

Page 37: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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ight

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e in

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Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page303

45TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H and HSeCUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024655-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

RDBK

691692689690

WHBU

699700

666667

668669

679680681682

693694695696697698

685686687

683

688

684

WH/GN202/

3

GNWH/BUBU

WH/VT

VTWH/GYGYWH/BKBK

WH/OGOGWH/BN

BN

WH/RD

RD

WH/BKBK

WH/BNBN

56

78

12

34

YEYE

VTVT

GN

B2

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET-XS13

B1-R3.CP/CS

6 6

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

C8

A7

A8

A9

A10

A5

A6

A11

A12

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

A1

A2

A3

A4

5 5-A35.X2

1 1

4 4-A35.X2

2 2

3 3

3 3-XP5.1

4 4

5 5

7 7-XP5.1

8 8-XP5.1

11 11-XP5.2

12 12

9 9

10 10

5 5-XP5.2

8 8-XP5.2

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

1 1-XP5.3

6 6

6 6

7 7

2 2

3 3

4 4

5 5

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

F1 f1

F2 f2

B24 b24

B25 b25

B22

B23

F3 f3

F4 f4

C10 c10

C11 c11

C12 c12

C13 c13

C14 c14

C15 c15

GN

GNGN

202/

8

+24V CAN

0V CAN

CAN_H

CAN_L

697

WH

693

OGRD

WHOG

GNYE

WH

GN

BNGY

WHWH

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RDWH/BN

BUWH/RD

RD

WH/OG

OGGY

RDWH

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WH/BK

RD

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WH/BN

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WH/YE BK

WH/GN BU

WH/RD

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WH/YE BK

WH/GN

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WH/VT

WH/GY

GN

*

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DUAL

BN

*SINGLE

202/

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BN/BK

RDBK

WHBU

202/

5

Page 38: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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rve

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ight

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e in

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atio

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ned

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ein.

Rep

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to th

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forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page306

45TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H and HSeCUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024655-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

WH/BU

670

BU

671

WH/OG

672

OG

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

GN/YE

207/

3

GN/YE

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

12

34

WH

BU

207/

4

207/

5

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET-XS13

C4-R3.CP/CS

C5

C6

C7

B18

B19

B20

B21

B22

B23

B24

B25

B16

B17

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

1 1-XP5.1

2 2

9 9-XP5.1

10 10

11 11

12 12

1 1-XP5.2

2 2

3 3

4 4

1 1-XP6

2 2

3 3

4 4

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

45

67

GN/YE

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WH/YEYE

207/

8

24V0V

24V0V

PE

-

-

-

-

BKBNRDOGYEGNBUVTGN/YE

BKBN

*DUAL

*SINGLE

WH/GN

GN

WH/BN

BN

Page 39: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:308

We

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rve

all r

ight

s in

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umen

t and

in th

e in

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atio

n co

ntai

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ther

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Rep

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idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page307

45TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H and HSeCUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024655-001

* Circuit diagram shows markingon wires for both dual andsingle cabinet

689690691692

699700

RDGN

666667

668669

679680681682

693694695696697698

685

686687

683

688

684

WH/GN

206/

3

GNWH/BUBU

WH/VTVTWH/GYGYWH/BKBK

WH/OG

OGWH/BN

BN

WH/RD

RD

WH/BKBKWH/BNBN

56

78

12

34

YEYE

VTVT

GN

-AXIS 6-MANIPULATOR BASE-ROBOTCABINET

-XS13

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

C8

A1

A2

A3

A4

A7

A8

A9

A10

A5

A6

A11

A12

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

1B 1B-DP-M

1A 1A

3 3-XP5.1

4 4

5 5

6 6

7 7-XP5.1

8 8-XP5.1

5 5-XP5.2

6 6

7 7

8 8-XP5.2

9 9-XP5.2

10 10

11 11

12 12

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

7 7-XP5.3

8 8

9 9-XP5.3

10 10

11 11

12 12

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10 c10

C11 c11

F5 f5

F6 f6

C12 c12

C13 c13

C14 c14

C15 c15

GN

GNGN

206/

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RXD/TXD-P

RXD/TXD-N

RDOGYEGN

GY

WH

WH

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WH/BK

WH

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GN

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206/

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Page 40: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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We

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rve

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ight

s in

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umen

t and

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e in

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atio

n co

ntai

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ther

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Rep

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forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page308

45TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, ETHERNETLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H AND HSeCUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001, 002, 003, 006LOWER/UPPER ARM HARNESS3HAC038556-001

* Circuit diagram showsmarking on the wires for bothdual and signle cabinet

670

671

672

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

4

OG

5

679680

6

681

7

682

GN/YE

693

WH/BK

694

BK

695

WH/BNBN

696

WH/RD

697698

RD

685

WH/OGOG

686

GN/YE

WH/YE

309/

3

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WH/GNGNWH/BUBU

WH/VTVTWH/GYGY

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WH/BK

OG

BK

309/

8

24V

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24V

0V

PE

KSR

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1

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2

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3

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4

GN/YE

RD

GN/YE

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6 6

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B11

B12

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

3 3

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

5 5-XP5.2

6 6

-XS13

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

-AXIS 6

C4-R3.CP/CS

C5

C6

C7

B18

B19

B20

B21

B22

B23

B24

B25

B16

B17

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

GN

BU

WH/GN

GY

GN

WH

WH/BN

WH/BK

BN

WH/BN

WH/BU

WH/RD

BU

WH/OG

WH/OG

GY

OG

WH

WH

*

OG

DUAL

WH

*

GN

SINGLE

WHBN

-

WH

-

GY

-

RD

-

BU

677

RD

678

OG

WH/GN

GN

WH/BN

BN

WH/BU

BU

309/

4

WH/OG

OG

309/

5

Page 41: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:310

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umen

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atio

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ned

ther

ein.

Rep

rodu

ctio

n, u

se o

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sure

to th

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ress

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idde

n. ©

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yrig

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Erik Mesaros JanErik Nåhls

2016-11-11

Page309

45TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, ETHERNETLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE H AND HSeCUSTOMER SIGNALSETHERNET COMMUNICATIONVALID FOR HARNESSIN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001, 002, 003, 006LOWER/UPPER ARM HARNESS3HAC038556-001

* Circuit diagram showsmarking on the wires for bothdual and signle cabinet

687

683

688

684

689690691692

699700666667668669

308/

3

RD

GN

RD

BN

RDGYBKBU

308/

4

308/

5

YE

WH

OG

BU

YEYE

WH WH

OGOG

BU BU

WH/YEYEWH

-XS9

1 1

2 2

3 3

4 4

1 1-R1.ETHERNET

2 2

3 3

4 4

1-R2.ETHERNET

2

3

4

-ROBOTCABINET

9 9-XP5.2

10 10

11 11

12 12

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

7 7-XP5.2

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

-XS13

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C14

C15

C18 c18

C19 c19

C20 c20

C21 c21

-MANIPULATOR BASE

B22 b22

B23 b23

B24 b24

B25 b25

C18 c18-R1.CP/CS

C19 c19

C20 c20

C21 c21

A1

A2

A3

A4

-AXIS 6

B13-R3.CP/CS

B14

B15

C8

GN

WH/BN

BN

WH/RD

RD

308/

8

WH/BK

BU

WH/BN

VT

WH/RDWH/OGWH/YEWH/GN

WH/YEWH/GNWH/BUWH/VTWH/GY

*DUAL *SINGLE

BN/BK

Page 42: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:+CS.B/600

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atio

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ned

ther

ein.

Rep

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ctio

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to th

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idde

n. ©

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yrig

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B

Erik Mesaros JanErik Nåhls

2016-11-11

Page310

45TotalTYPE HSe

Latest revision:

Approved by, date:

SERVO PEDESTAL GUNLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

TYPE HSeRESOLVER SIGNALSVALID FORFLOOR HARNESS3HAXD1250-70LOWER ARM HARNESS3HAC026414-001 0V EXC 2

X7

0V X7

Y7

EXC 2

0V Y7

SERVO POWERVALID FORHARNESS IN CABINET3HAC021791-001FLOOR HARNESS3HEA800736-001,002,003,004

BKBUBN

GN/YE

PKRD

OGGN

YE

GY

GRBNWH

PK

YEWH/RD

WH/BNBKWH/BK

RD

BNWH/RD

WH/BNBKWH/BK

RD

BN

BURD

Type HSeSignals to pedestal gunSee page pedestalgun (PG)In circuit diagram 3HAC026208-001

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

-MANIPULATOR BASE-ROBOTCABINET -SERVO PEDESTAL GUN(AXIS 7) -SMB

-XS7

G G

H H

A A

B B

C C

D D

E E

F F-R3.FB7

9 9-R1.SMB1.7

2 2

11 11

4 4

12 12

5 5

1 1

F F-R2.FB7

E E

D D

C C

B B

A A

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X22

3 3

4 4

2 2

1 1-A43.X24

2 2

5 5-XS40

6 6

F F-FB.M7

E E

D D

C C

B B

A A

G G

H H

E E-R1.SP

C C

A A

G G

J J

K K

L L

M M

R R

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

Page 43: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Prepared by, date:+RG/601

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atio

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ned

ther

ein.

Rep

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ctio

n, u

se o

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sure

to th

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artie

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ress

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y is

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idde

n. ©

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AB

B

Erik Mesaros JanErik Nåhls

2016-11-11

Page600

45TotalBASE- AX 6

Latest revision:

Approved by, date:

CUSTOMER SIGNAL - IRBDP SW5Location:Plant: =

++Sublocation:

DPCSB

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

Region E

TYPECUSTOMER SIGNALS

VALID FORFLOOR HARNESS3HAC029393-001, -005

LOWER ARM HARNESS3HAC029390-001, 005

UPPER ARM HARNESS3HAC029391-001, -005

SWC CONNECTION BOX

GNYE

0,750,750,75

MANIPULATOR

GNYE

0,750,750,75

24 VDC

0 VDC

EARTH

SPARE (KSR)

SPARE (KSR)

SPARE

SPARE

SPARE

SPARE

gun_open

hlift_open

temp_ok

SPARE

equalize

close_gun

open_hlift

close_hlift

SPARE

SPARE

SPARE

-3HAC2360-1

-3HAC2360-3

-3HAC15620-1-3HAC022454-001-3HAC022454-001 -R2.CP/CS -R3.CP/CS

-XS/XP8.1

-XS/XP8.2

-XS/XP8.3

-XT/XP5.1

-XT/XP5.2

-XT/XP5.3

-XT/XP5.2

f f

g g

A A

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

M M

N N

P P

R R

S S

T T

U U

X XY YZ Za ab bc cd de e

h h

f f

g g

A A

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

M M

N N

P P

R R

S S

T T

U U

X XY YZ Za ab bc cd de e

h h

1 1

2 2

7 7

8 8

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

10 10

11 1112 1213 1314 14

7 78 89 9

10 1011 1112 1213 1314 14

1 14 4

9 9

10 10

11 11

12 12

13 13

14 14

1 1

2 2

3 3

4 4

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

10 10

11 11

12 12

13 13

14 14

1 12 23 34 4

5 56 67 78 89 9

10 1011 1112 12

10:RD/GY

10:GY

11:BK/BU

11:BU

12:BK/OG

12:OG

13:BK/GN

13:GN

3BK

4BK

1BK

2BK

1:WHBU

1:BU

2:WH/OG

2:OG

3:WH/GN

3:GN

4:WH/BN

4:BN

5:WH/GY

5:GY

6:RD/BU

6:BU

7:RD/OG

7:OG

8:RD/GN

8:GN

9:RD/BN

9:BN

4,WH

5,WH

1:WHBK

1:BK

2:WHBN

2:BN

3:WHRD

3:RD

4:WHOG

4:OG

5:WHYE

5:YE

6:WHGN

6:GN

6:WHBU

6:BU

7:WHVT

7:VT

7:WHGY

7:GY

8:WHBK

8:BK

8:WHOG

8:OG

7,WH

4,WH

5,WH

7,WH

1:WHBK

1:BK

2:WHBN

2:BN

3:WHRD

3:RD

4:WHOG

4:OG

5:WHYE

5:YE

6:WHGN

6:GN

6:WHBU

6:BU

7:WHVT

7:VT

7:WHGY

7:GY

8:WHBK

8:BK

8:WHOG

8:OG

9:WHBN

9:BN

9:WHRD

9:RD

SPARE

SPARESPARESPARESPARESPARESPARESPARESPARE

Page 44: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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We

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ein.

Rep

rodu

ctio

n, u

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to th

ird p

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Erik Mesaros JanErik Nåhls

2016-11-11

Page601

45TotalPOWER

Latest revision:

Approved by, date:

ROBOT GUN (RG) - IRBDP SW5Location:Plant: =

++Sublocation:

DPRG

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

REGION E

TYPE7TH AXIS POWER SIGNALS

VALID FORLOWER ARM HARNESS3HAC029579-001, 005

UPPER ARM HARNESS3HAC029580-001, -005

For further information see circuit diagram,

3HAC024480-004 for single cabinet.

DRIVE MODULE CABINET

R

S

T

EARTH

PTC

PTC 0V

BRAKE REL

BRAKE 0V

LIM1

LIM2

LIM2

LIM1

BRAKE PB

6 module

2,5

2,5

2,5

2,5

23p

1,5

1,5

1,5

1,5

MECHANICAL UNIT

8p

R3.SP

FREE END

-3HAC3726-1 -3HAC3726-4-3HAC15653-1-R1.SP -R2.SP-XS/XP1

A A

C C

E E

G G

J J

K K

L L

M M

R R

A A

C C

E E

G G

B B

D D

F F

H H

A1 a1

A5 a5

A3 a3

E1 e1

E2 e2

F7 f7

F9 f9

F1 f1

F2 f2

F4 f4

F3 f3

F8 f8

BN

BU

BK

PK

RD

OG

GN

YE

GNYE

1/OG

2/OG

3/OG

GNYE

4/OG

5/OG

6/OG

7/OG

1/OG

2/OG

3/OG

GNYE

4/OG

5/OG

6/OG

7/OG

Page 45: © Copyright 2016 ABB ALL right reserved. · 2019-02-26 · Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004. Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

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ein.

Rep

rodu

ctio

n, u

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2016-11-11

Page602

45TotalSIGNAL

Latest revision:

Approved by, date:

ROBOT GUN (RG) - IRBDP SW5Location:Plant: =

++Sublocation:

DPRG

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620/IRB6620LX & IRC5ECO 85155, WI 132120Pg 53: Variant LX added.Pg 56: Variant LX added.Pg 250-251: Pages added.

3HAC026136-001

8

09APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

REGION E

TYPE Se AND HSe7TH AXIS FEEDBACK SIGNALS

LOWER/UPPER ARM HARNESS3HAC030638-001, 005

BATT LOAD

MRCO

MRCO_N

MRCI

MRCI_N

0V

24V

BATT BR

BATT-

BATT+

SINGLE CABINET

WHBU

BU

WHOG

OG

WHGN

WHBN

GN

BN

WHGY

GY

RD

KEYPIN

WHBU

BU

WHOG

OG

WHGN

GN

GY

RD

MECHANICAL UNIT

FREE END

-3HAA2485-1-3HAA2485-1-A42.X1 -R1.SMB -R1.SMB 1.1 -R2.FB1-R2.SMB

-SMB

-XS/XP2

1 1

2 2

3 3

4 4

5 5

6 6

7 7

9 9

A A

B B

C C

D D

E E

F F

J J

K K

L L

G G

H H

M M

5 5

12 12

4 4

11 11

2 2

9 9

1 1

A A

B B

C C

D D

E E

F F

9 9

5 5

8 8

4 4

3 3

7 7

6 6

2 2

A A

B B

C C

D D

E E

F F

J J

K K

L L

G G

1/WHBK

1/BK

2/WHBN

2/BN

3/WHRD

3/RD

1/WHBK

1/BK

2/WHBN

2/BN

3/WHRD

3/RD