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H2 METAL PTE LTD

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H2 METAL PTE LTD

--CONTENTS--

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01EXTERNAL PU COATED DI PIPE

02DUCTILE IRON PIPE

03DUCTILE IRON PIPE TO BSEN545 BSEN598

04DUCTILE IRON FITTINGS

24REPAIR CLAMP/SPLIT TEE

26BS5163 OS&Y RESILIENT SOFT SEAT GATE VALVE

25BS5163 NON-RISING STEM RESILIENT SOFT SEAT GATE VALVE

28WAFER TYPE CHECK VALVE

27BS5153 SWING TYPE CHECK VALVE

30WAFER TYPE BUTTERFLY VALVE

29BS BALL VALVE

32DOUBLE FLANGES BUTTERFLY VALVE

31LUG TYPE BUTTERFLY VALVE

34AIR VALVE

33DOUBLE ECCENTRIC FLANGE BUTTERFLY VALVE

36FIRE HYDRANT

35Bs4504 Y STRAINER

38COPPER STOP VALVE AND COPPER BRASS FITTINGS

37VALVE BOX

39COPPER CAPILLARY FITTINGS

40COPPER PIPE

H2EXTERNAL PU COATED DI PIPE DUCTILE IRON PIPE

Mechanical Properties Thickness of Cement Mortar Lining

Standard Wall Thickness

Standard Coating and Lining

Field working and test pressures

Dimensions for for Class 40 and K-9

Push In Joint Ducti leIron Pipes DN80 to DN800

D E

t t1 L

T

DN100 to DN800

CEMENT MORTAR LINING

TECHICAL SPECIFICATIONS

Nominal Size

DN

DN

Thickness(mm)

Nominal Valve To lerance

80 to 300 4

350 to 600 5

700 to 1200 6

Nominalwallthicknessoffitting,e=K(0.5+0.001.DN)

where, DN is the nominal size

e is the nominal wall thickness (mm)

Outside Zinc & Bituminous Coating or Epoxy Coating or Polyurethane(PU)

Inside Cement Mortar Lining or Epoxy Coating

Average thickness

um EN 15655 Minimum thickness um

Thickness of polyurcthane Lining on DI pipes

The PU Lining is as per the European standard EN 15655.

Rating

Norminal Size

DN Pressure

mm bar

Maximum hydraulic working

pressure exclusive

of surge

40

25

Maximum field hydraulic

test pressure

45

80-300 100-200

200-2000

1300

1500

800

800

350-1500

80-300

350-1600 30

Tensile Strength(Min) 420N/mm

Elongation(Min) 5% Max 250 HBBrinell Hardness

-1.5

-2

-2.5

Nominal Diameter

T DE t1 t L Thickness of pipe (Barrel)

Nominal Outer

Diameter

Depth of Socket +,-5mm

Thickness of Cement Mortar

Lining

Working length

Class K9 Class 40

DN(mm) mm mm mm mm mm mm

80 6.0 3.0 98 85 4.0

4.0

6000

100 6.0 3.0 118 88 4.0

4.0

6000

150 6.0 3.0 170 94 4.0

4.0

6000

200 6.3 3.1 222 100 6000

250 6.8 3.9 274 105 6000

300 7.2 4.6 326 110 6000

350 7.7 5.3 378 110 5.0

5.0

5.0

5.0

5.0

6000

400 8.1 6.0 429 110 6000

450 8.6 6.8 480 115 6000

500 9.0 7.5 532 120 6000

600 9.9 8.9 635 120 6000

700 10.8 10.4 738 150 6.0 6.0

6000 800 11.7 11.9 842 160 6000

H2

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P A

G E

01

P A

G E

02

K SERIES PUSH-ON-JOINT

DN

External diameter

mm Nominal wall thickness

mm

Nominal Limit deviations K8 K9 K10 K12

80 98

100 118

150 170

200 222

250 274

300 326

350 378

400 429

450 480

500 532

600 635

700 738

800 842

+1/-2.7

+1/-2.8

+1/-2.9

+1/-3.0

+1/-3.1

+1/-3.3

+1/-3.4

+1/-3.5

+1/-3.6

+1/-3.8

+1/-4.0

+1/-4.2

+1/-4.5

6.0

6.0

6.0

6.0

6.0

6.4

6.8

7.2

7.6

8.0

8.8

9.6

10.4

6.0

6.0

6.0

6.3

6.8

7.2

7.7

8.1

8.6

9.0

9.9

10.8

11.7

6.0

6.0

6.5

7.0

7.5

8.0

8.5

9.0

9.5

10.0

11.0

12.0

13.0

7.0

7.2

7.8

8.4

9.0

9.6

10.2

10.8

11.4

12.0

13.2

14.4

15.6

Noted

The tolerances on nominal wall thickness of pipes:

E=6mm,tolerance is-1.3mm

E>6mm,tolerance is-(1.3+0.001DN)

C SERIES PUSH-ON JOINTS

DN

External diameter

mm

Minimum wall thickness(mm)

Class Class Class Class

Nominal Limit deviations

40 50 64 100

80 98

100 118

150 170

200 222

250 274

300 326

350 378

400 429

450 480

500 532

600 635

700 738

800 842

3.5

3.5

3.5

3.9

4.8

5.7

6.6

7.5

8.4

9.3

11.1

13.0

14.8

4.0

4.0

4.0

5.0

6.1

7.3

8.5

9.6

10.7

11.9

14.2

16.5

18.8

4.7

4.7

5.9

7.7

9.5

11.2

13.0

14.8

16.6

18.3

21.9

-

-

Note:

→The bold figures in dicate the standard products which are suitable for most application.

+1/-2.7

+1/-2.8

+1/-2.9

+1/-3.0

+1/-3.1

+1/-3.3

+1/-3.4

+1/-3.5

+1/-3.6

+1/-3.8

+1/-4.0

+1/-4.3

+1/-4.5

3.0

3.0

3.0

3.1

3.9

4.6

5.3

6.0

6.8

7.5

8.9

10.4

11.9

Grey boxes represent products which are outside the scope.

→For smaller DN,the minimum pipe wall thickness is governed by a combination of manufacturing constraints,

structural performance and installation and handing requirements.

→Pressure classes between 50 and 100 maybe supplied by interpolation on request.

DUCTILE IRON PIPE TO BSEN545 BSEN598 DUCTILE IRON FITTINGS

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P A

G E

03

P A

G E

04

H2 H2

Bolted Gland Concentric Nominal Diameter DN(mm)

Nominal Diameter

DN(mm)

Nominal Diameter

DN(mm)

e e1 L Mass

(kg)

Mass

(kg)

Mass

(kg)

Tapers Class K 12

7.8 7.2 150 16.8

8.4 7.2 250 23.5

8.4 7.8 150 24.5

9.0 7.8 250 33.0

9.0 8.4 150 33.0

9.6 7.8 350 45.5

9.6 8.4 250 45.0

9.6 9.0 150 44.0

10.8 8.4 460 76.5

10.8 9.0 360 75.5

10.8 9.6 260 75.0

11.4 9.0 460 94.0

11.4 9.6 360 93.5

11.4 10.8 160 89.5

13.2 9.6 660 153.0

13.2 10.8 460 147.0

150×100

200×100

200×150

250×150

250×200

300×150

300×200

300×250

400×200

400×250

400×300

450×250

450×300

450×400

600×300

600×400

600×450

13.2 11.4 360 142.0

Bolted Gland Flanged Socket e

e

L

L

Class K 12

100 8.4 130 11.3

150 9.1 135 17.3

200 9.8 140 24.0

250 10.5 145 32.5

300 11.2 150 44.0

400 12.6 160 73.0

450 13.3 165 88.0

600 15.4 180 143.0

Bolted Gland Collar

Class K 12

80 7.0 230 12.2

100 7.2 230 12.9

150 7.8 260 19.7

200 8.4 290 27.5

250 9.0 355 36.0

300 9.6 360 48.0

350 10.2 380 62.0

400 10.8 400 76.5

450 11.4 410 91.0

500 12.0 425 96.0

600 13.2 450 130.0

DUCTILE IRON FITTINGS

Bolted Gland Bend 90º

Class K 12

Bolted Gland Bend 45º

Class K 12

Bolted Gland Bend 22.5º

Class K 12

Bolted Gland Bend 11.25º

Class K 12

Nominal Diameter

DN(mm)

Nominal Diameter

DN(mm)

Nominal Diameter

DN(mm)

Nominal Diameter

DN(mm)

e

e

e

e

L

L

L

L

R

R

R

R Mass

(kg)

Mass

(kg)

Mass

(kg)

Mass

(kg)

100 7.2 120 95 14.4

150 7.8 170 145 24.0

200 8.4 220 195 37.0

250 9.0 270 245 53.0

300 9.6 320 290 75.5

400 10.8 420 390 134.0

450 11.4 470 435 168.0

600 13.2 620 580 280.0

100 7.2 65 100 13.1

150 7.8 85 145 21.0

200 8.4 110 200 30.5

250 9.0 130 245 43.0

300 9.6 155 305 61.0

400 10.8 200 405 104.0

450 11.4 220 450 128.0

600 13.2 285 595 198.0