www.metalpower.net

The Quest for Excellence

With the brilliance of the ever-illuminating Sun as our

inspiration, we have created the , an offering

which promises insights that will illuminate and open up the

world of metals!!P.D. Pant (Managing Director)

Metal Power was founded in 1987 with the aim of bringing to the market high-end technology

products in the fields of Analytical Equipment & Systems and Metallurgical Instruments. In the

years since, we have developed a wide and ever-expanding range of sophisticated Analytical

and Metallurgical products. Today the Company boasts over 25 years of experience serving the

needs of the ferrous and non-ferrous metals industries and is well-recognized in the global

market with a rapidly expanding footprint that already spans more than 30 countries globally.

With more than two decades of experience in the field of CCD-based Optical Emission

Spectrometers, we are unrivalled in our expertise and offer a wide product range to cater to a

diverse set of customer needs. The common denominator across our range remains our

commitment to delivering the highest quality of analyses while also offering the lowest cost

per analysis over the product's lifecycle.

Surya is the latest and most sophisticated in our expanding range of spectrometers, a result of

our meticulous and sustained R&D efforts. The instrument uses time-resolved spectroscopy

and breakthrough optics and applications design to deliver a range of features such as sol-

insol analysis, analysis of pure metals for low level trace elements and low level analysis of

Oxygen, Nitrogen and Hydrogen.

Its multi-CCD optics design selects the optimal lines from 120-800 nm and delivers industry-

leading performance including trace analysis to detect the lowest of concentrations. With an

analytical capability across 40+ elements and more than 11 bases, Surya delivers performance

that meets the most stringent of analytical requirements across metals industries.

Apart from routine applications for analysis of metals and their alloys, we also offer specialized

applications including high purity metals, as-cast cast iron, analysis of thin foils, special tool

steel, wires, rings, coins, pig iron and several more. We also develop custom applications on 1demand to meet specific customer requirements .

Surya Spectrometer

Excellence is an art won by training and habituation.

We do not act rightly because we have virtue or

excellence, but we rather have those because we

have acted rightly. We are what we repeatedly do.

Excellence, then, is not an act but a habit.

– Aristotle

Research led Innovation

1. For more information on Applications, please visit our website www.metalpower.net or contact us at info@metalpower.net

PRODUCT FEATURES! Unmatched analytical performance and reliability with excellent long-term stability

Sol-Insol analysis

Time-resolved spectroscopy (TRS)

Accurate and precise analysis including grade determination

Auto-identification of grade and matrix

Analysis of low levels of Carbon, Nitrogen and Oxygen

Grade Identification library for quick identification and confirmation of grades

Wide 120 – 800 nm wavelength range covering all elements

Wired/wireless Remote transmission and display provision of analysed results

Advanced safety features, including sample detection, beeper alerts, emergency stop and mains tripper

High-resolution Multi-CCD optics for optimal spectral line separation

Easy to use with full PC control

Vacuum-free optics enabling fast stabilization

Low Total Cost of Ownership

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Ultimate in Sensitivity Designed to meet the highest standards of performance,

reliability and repeatability, Surya, with its innovative Triple

Optics system and extended wavelength range, assures

precise identification and trace as well as critical elements

such as low and high levels of N in steel and P in aluminum.

KEY DESIGN FEATURES! Laptop / PC based control! Ethernet connectivity! Open pneumatic Sample

Stand to conveniently accommodate samples of a wide range of sizes and shapes

! Ergonomically designed cabinet to house Samples, Standards, PC, Printer and Keyboard.

Operating and Analytical Software

Designed to operate with a single-click, The Analyst sets the

industry benchmark for ease-of-use, speed of analysis as well

as range of functionality. Operating on the latest Windows®

platform, even an untrained operator can easily operate and

produce stable and reliable results.

ANALYST SOFTWARE HIGHLIGHTS! Extensive calibration program

Auto-standardizationAuto Stab (Horizontal Shift Correction)SuperCal (IR Vs CR)MetSort (pass/fail tests)Grade Library and Auto Grade IdentificationGrade Analysis and Grade Standardization (Additive and Multiplicative)Auto Base and Auto Matrix IdentificationCRM Report displays CRM Certified Concentration on Analyst's Main Window® and in Report ViewHealth Report of SpectrometerSuper Argon Saver modeCustomized Report TemplatesAuto Diagnostics And many more...

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– The Analyst

Single Vendor Solution Apart from Spectrometers, Metal Power also manufactures a

wide range of allied products like Grinders, Long-Life

Sampling Moulds, Sample Adaptors, Certified Reference

Materials (CRMs) and Setting-Up Samples (SUS) for

Atomic/Optical Emission Spectrometers.

Sample Surface Preparation Machines

Compact, non-polluting, low noise and handy machines

for surface preparation of ferrous and non-ferrous metal

samples. These machines have an auto grit-collection system

and can grind sparking electrodes concentrically and with the

desired cone angle.

Certified Reference Materials (CRMs)

Metal Power assures the highest quality across various grades of Ferrous and

non-Ferrous Alloy Standards in solid form. Metal Samples are manufactured

using advanced techniques for achieving homogeneity. Our range

includes CRMs that are typically considered difficult to make, such as

Cast Iron, S.G. Iron and Aluminium Standards.

We follow ILAP (Inter-Laboratory Accreditation Programme), have systems in place as

per ISO-17025 for testing and follow ISO guidelines 30-35 in the manufacturing of

CRMs. Each CRM is accompanied by a Test Certificate giving Certified Elemental Values,

Standard Deviations and Uncertainty. ILAP Values are provided too.

Remote Transmission and Display Station

In Large Foundries and Steel Plants, the Melting Platform and the Laboratory are quite

often removed from each other in terms of distance. These distances could be as much

as a few hundred metres. In such a case, the Melters either need a remote

display to mirror the Laboratory's results or need to wait for results to be

communicated before they can decide how much of alloying elements to

add/reduce. The RTDS enables the immediate display of all required

elements at the Melting Platform.

Wire Adaptors

Metal Power Wire Adaptors are designed, to analyze wires and

wire rods from 2.2mm to 13mm in diameter.

Sample Preparation Mould

A range of sample preparation moulds are available for sampling from the

furnace/ladle. The choice of mould depends on the molten metal to be sampled.

Allied Products for Spectrometers

Technical Specifications:!Multi Optics System Auto-base & auto-matrix detection

! !Paschen-Runge Mounting Time Resolved Spectroscopy! !Multi-optics with 9 – 15 CCD Sol-Insol Analysis! !Wavelength range: 120-800 nm and many other attractive features...! Rowland Circle up to 500 mm focal length! Resolution: 6 – 9 pm (1 pm = 10-9mm) Safety Features! !Auto Temperature Stabilization Auto-indication of “no sample on spark stand”! !Argon-purged deep uv-optics Emergency Stop Button! !Argon-flushed light path MCB, RCCB tripping depending on leakage current and

high current load condition! High-resolution Holographic Gratings up to 3,600 gr/mm! Equipped with safety devices and circuits! Gratings made of very high stability Zerodur

Computer System Requirements Sample Stand ! External Computer System with Windows™ OS! Open Stand with quick spring/pneumatic clamping system !for high sample throughput Keyboard and Mouse

! !Analysis of samples with various kinds of geometries TFT 22“ Flat Screen! !Optimized Argon flow Printer! !Argon Saver for optimized Argon consumption Laptop can also be used instead of a PC! Very minimal maintenance for high uptime! Thermal dissipation with air or water cooling (optional) Electrical Requirements! !Optimum plasma viewing for light collection 230 VAC +/- 10%, 50/60 Hz (with UPS )

! 800 VA during the measurement!Enclosure 115 VA in standby mode

! !Attractive and ergonomic design Main Fuse: 10A slow blow! Built-in dust protection with high capacity cooling fans

Dimensions & Weight!Excitation Source Surya Spectrometer (L x W x H)

36 x 34 x 22 in. (915 x 865 x 560) mm! Digital Pulsed Current Controlled Source! Wt.: 160 Kg.! High Speed 40 MHZ Micro-controller! Surya Pedestal (L x W x H)! Sampling rate: 400 in 100 µs discharge

37 x 35 x 46 in. (915 x 865 x 560) mm! Energy resolution: 1 watt

! Wt.: 110 Kg.! Max. spark duration: 3300 µ! Max. spark power: 20 Kw

Accessories and Options ! Wire Analysis AdaptersRead-Out System ! Small Sample Analysis Kit

! Parallel CCD Operation! 2in1-G Spectrometer Sample Surface Polishing Machine

! Parallel 16-bit ADC @ 1 MHz for each channel(Ferrous)

! Auto-diagnostics for System and operation ! 3in1 Spectrometer Sample Surface Polishing Machine

(Ferrous & Non-Ferrous)Software

! Remote Transmission and Display System (RTDS) – ! “Analyst” Software Suite with user- friendly features Wired/Wireless up to 500m! Windows TM compatible application software

! Certified Reference Materials (CRMs)! Maintenance Scheduling Feature

! Two-Stage Metal Diaphragm Argon Regulator! Maintenance Alert Feature

! Analytical results processing software options! Argon Quality Check Feature! Auto-indication of “no sample on spark stand” Environment Conditions: ! Grade Library, Grade Identification, Grade Analysis and

! Room temperature: 15 – 35°C (59 – 95°F)Grade Standardization features (Optional)

! Relative Humidity: <80 % non-condensing! Auto recognition of bad burns

! Atmosphere: free of corrosive vapors and high dust ! Auto-logging of Burn-cycle parameters pollution

Head Office: METAL POWER ANALYTICAL (I)PVT LTDB/48, Raj Industrial Complex, Military Road, Marol, Andheri (East), Mumbai - 400 059, INDIAT: +91-22-6783 0500 F: +91-22-2925 1373 E: sales@metalpower.net W: www.metalpower.net

Sales & Service Offices in India: l l l l l l l l l lAhmedabad Bengaluru Chennai Coimbatore Delhi Jaipur Jamshedpur Kolkata Ludhiana Mumbai

l l lNagpur Pune Ranchi SecunderabadSales & Service Offices Overseas:

l ll l lBangladesh Brazil Iran Indonesia Korea Malaysia l Pakistan l Saudi Arabia l South Africa l Turkey l Ukraine l UAE l USA l Vietnam

l Mexico