· about us hertz kompressoren is one of the leading brands of dalgakıran group company since...

40
www.hertz-kompressoren.com

Upload: truongbao

Post on 17-Jul-2019

217 views

Category:

Documents


0 download

TRANSCRIPT

www.hertz-kompressoren.com

About us

Hertz Kompressoren is one of the leading brands of Dalgakıran Group Company since 2005.

For more than 50 years of experience, Dalgakıran Group have designed and manufactured reciprocating and rotary screw compressors by using the most modern and intuitive manufacturing techniques.

Today Hertz Kompressoren products are well known in more than hundred countries with its superior reliability and quality.

Hertz Kompressoren is always striving to create and manufacture products of the highest quality, for worldwide customer satisfaction and offer creative, sophisticated, and pragmatic solutions to its clients for their many challenges.

Building The Future

HDD SERIES

HBD SERIES

WAVE SERIESHPC STARTING

AIR SERIES

HVD SERIES

INDEX

HPC PET PLUS SERIES

HPC SERIES

HPC H SERIES

HPC BOOSTER SERIES

ROTARY SCREW COMPRESSORS 6PISTON COMPRESSORS 26ENERGY RECOVERY SYSTEMS 38

GENERAL PRODUCTINFORMATION 8

OPTIONS 11

CONTROLLERS 12

HVD SERIES 14

HBD SERIES 18

HDD SERIES 20

ENERGY EFFICIENCY 24

RO

TAR

Y S

CR

EW A

IR C

OM

PRES

SOR

S

ROTARY SCREW AIRCOMPRESSORS

8

STANDARD EQUIPMENTHigh quality components such as IP55 electric motors

with the IE3 efficiency class, IP54 fan motors, star-

delta motor starter system, electrical materials

selected according to IEC, UL/cUL standards as per

the market requirements, high-efficiency screw blocks

consuming less energy are provided as standard in

all our products.

SERVICEABILITYService-friendly design implemented using a layout

that provides instant access to all consumable items,

with quick-release and hinged protective covers and

easy-to-use controllers minimizes downtime and

reduces maintenance costs.

RO

TAR

Y S

CR

EW A

IR C

OM

PRES

SOR

S

Review the introduction pages specially prepared for each product line for additional features

Hertz Kompressoren rotary screw compressors are equipped with easy-to-use, robust and long-lasting microprocessor controllers with communication capabilities as per the product line to ensure smooth operation and uninterrupted production.

ELECTRONIC CONTROL

QU

IET

OPE

RAT

ION

SCREW BLOCK

Patented and durable screw block that provides high-capacity of air, and that is specially selected for each model's capacity requirement Production of air with less loss of air, thanks to the new rotor profiles, and

lower torque requirements New generation bearing design with increased load carrying capabilities

MAIN MOTOR AND DRIVE SYSTEM

WITH THE R & D WORKS

QUIET CANOPIES AND LOW

OPERATING LEVELS HAVE

BEEN REACHED.

AIR OIL SEPARATOR

Spin-on or immersed type separator design depending on the product line

Immersed type separatorHigh performance separation with three-stage designMore efficient separation at lower volume with deeply wrapped, intertwined separation layersLow amount of oil mist in outlet air ≤ 3 ppm

Spin-on separatorEasy replacement, ease of assembly and disassemblyDesign that does not require a separator tank

Premium 230-460 /3 phase/60Hz, IE3IP55 electric motors with F Class insulation, Wye-Delta motor starting system, Easy of assembly and disassembly with bush pulleys on belt-pulley models.Long-lasting and efficient transfer system thanks to use of elastic couplings on direct coupled models.

10

Review the introduction pages specially prepared for each product line for additional features.

COOLING SYSTEM Aluminum combo cooler with a long-life Bar / Plate

system for cooling of pressurized air and oil ensures that the temperature of pressurized air flow is kept low 4/3 way thermostatic valve improves cooling performance Silent and slow speed Radial fan (HVD 18-300 kW- HDD 18-335 kW) Quiet and efficient axial fan (All HBD series and HVD 4-15) Temperature-controlled fan motor

OTHER FEATURES Removable doors and access panels (All HBD series)

removable and hinged doors and access panels (All HVD 18-355 kW) acoustic canopy & rigid housing base Dry type air filter Full flow oil filter Electropneumatic load/unload controlled suction valve Minimum pressure valve Mechanical and electronic safety systems Pressure relief valve and silencer Water separator and automatic discharge system All air and tanks comply with ASME standards

AIR SUCTION SYSTEM Effective pre-filtering and clean compressor interior with

washable pre-filter/panel filter

Longer servicing periods and up to 99% separation efficiency

thanks to the suction air filter with high dust-collection capacity

A special suction valve (regulator) that provides less pressure

loss and higher suction efficiency

RO

TAR

Y S

CR

EW A

IR C

OM

PRES

SOR

S

Water cooling system

(HVD and HDD series)

Heat recovery system

Oil heater

Solid State Starter

Automatic greaser

Main motor with IE4 efficiency class

Use of food grade oil

Main voltage options other than

230-460V/3 phase/60Hz

GENERALOPTIONS

CONTROLLERS

L 33-S Multi-operation function up to 5 compressors without requiring

an external main controller Thanks to the automatic motor bearing lubrication system, the

motor is never lubricated too much, too little or too late. Thus, service life of motor bearings is maximized. Weekly scheduler with the ability to start and stop the machine

at 3 different time periods, which can be set individually for each day of the week. Ability to do both pressure and temperature PID at the same time

thanks to the Dual PID feature. With the pressure PID, it provides energy efficiency by keeping

the pressure constant at the desired value. With the temperature PID, it controls the speed of the fan

motor to ensure that the screw block operates at the constant temperature, where it is most efficient. All inverter and compressor control data are managed from

a single point in models with an inverter. Internal ModBus communication User friendly screen interface

L 26-S M/S (Master/Slave - Equal ageing) operation function without

requiring an external main controller for 2 compressors Thanks to the automatic motor bearing lubrication system,

the motor never lubricated too much, too little or too late. Thus, service life of motor bearings is maximized. Weekly scheduler with the ability to start and stop the machine

at 3 different time periods, which can be set individually for each day of the week. All inverter and compressor control data are managed from

a single point in models with an inverter Internal ModBus communication User friendly screen interface

L-9 M/S (Master/Slave - Equal ageing) operation function without

requiring an external main controller for 2 compressors Internal ModBus communication

12

RO

TAR

Y S

CR

EW A

IR C

OM

PRES

SOR

S

One of the best supply partners in the industry

Our distributors and dealers in more than 130 countries have chosen us, because

Work With Us for Building The Future!

Hertz Kompressoren is known for its Fast Response and Fast delivery

Hertz Kompressoren is known for its reliable, dependable, easy to use and simple service.

Hertz Kompressoren is known for its collaborative and unique team

HERTZ KOMPRESSOREN USA Inc. 3320 Service St. Charlotte, NC 28206 USA // P: +1-704-579-5900 F: +1-704-579-5997

HVD

SERIES

HERTZ/ 201714

HVD SERIESDirect Drive & Variable SpeedRotary Screw Air Compressors 5.5-300 kW

HERTZ HVD series variable-speed compressors drive the motor with the frequency converter to adjust the compressor operation speed according to compressed air requirements and save up to 35% energy. Thanks to its high-quality equipment and excellent engineering in its design, it provides a very efficient and flexible use as per requirements.

ADVANTAGES Up to 35 % energy saving* Operation at constant output pressure value Wide operating pressure range (100-175 psi) Soft starting Protection against the adverse effects of peak currents

*When compared with compressors without an inverter for business

with variable requirements

MAIN MOTOR AND DRIVE SYSTEM Directly coupled one on one (1:1) with the

elastic coupling Variable-speed starting with frequency

converter High temperature protection with motor

bearings (HVD 55-300)

HVD

SERIES

HERTZ/ 2017 15

AIR/OIL SEPARATOR Easy-to-detach spin-on type separator

(HVD 5-15) High-efficiency immersion type separator

with long service life (HVD 18-300) High performance separation with

three-stage design More efficient separation at lower

volume with deeply wrapped, intertwined separation layers Low amount of oil mist in outlet

air ≤ 3 ppm

COOLING SYSTEM Temperature controlled on-off type fan (HVD 5-22) Cooling fans controlled with secondary fan inverter

(HVD SERIES 30-300) Independent radiator segments Silent and slow speed Radial fan (HVD 18-300) Quiet and efficient axial fan (HVD 5-15)

HVD

HERTZ/ 201716

TECHNICAL DATA

MODEL

PRESSURE CAPACITYMOTORPOWERkW/HP

DIMENSIONS (in.)WEIGHT

lbs

NOISEdB(A)

Psig BarMinimum Maximum

Length Width Heightm3/min CFM m3/min CFM

HVD 5

100125150175

78.51012

0.410.400.390.44

14.4814.1313.7715.54

0.960.790.670.57

33.9027.9023.6620.13

5.5/7.5 22 71 58 908 72

HVD 7

100125150175

78.51012

0.440.430.420.48

15.5415.1914.8316.95

1.261.091.000.87

44.5038.4935.3230.72

7.5/10 22 71 58 908 72

HVD 11

100125150175

78.51012

0.790.780.750.98

27.9027.5526.4934.61

1.921.671.611.52

67.8058.9856.8653.68

11/15 29 7O 65 1173 72

HVD 15

100125150175

78.51012

0.800.780.750.98

28.2527.5526.4934.61

2.602.342.171.85

91.8282.6476.8365.33

15/20 29 67 65 1261 72

HVD 18

100125150175

78.51012

0.800.790.770.76

28.2527.9027.1926.84

3.663.252.952.67

129.25114.77104.1894.29

18.5/25 63 31 55 1367 72

HVD 22

100125150175

78.51012

0.800.790.760.76

28.2527.9026.8426.84

4.333.883.533.22

152.91137.02124.66113.71

22/30 63 31 55 1367 72

OTHER FEATURES High temperature sensor for motor bearings

(HVD 55-300) All air and oil tanks comply with ASME

standards

ADDITIONAL OPTIONS TO THEGENERAL OPTIONS LIST Model options with Tank, without Tank,

with tank&dryer (HVD 5-15)

HVD SERIESDirect Drive & Variable Speed Rotary Screw Air Compressors

60 Hz version

HERTZ/ 2017 17

TECHNICAL DATA

MODEL

PRESSURE CAPACITYMOTORPOWERkW/HP

DIMENSIONS (in.)WEIGHT

lbs

NOISEdB(A)

Psig BarMinimum Maximum

Length Width Heightm3/min CFM m3/min CFM

HVD 30

100125150175

78.51012

1.041.031.031.02

36.7336.3736.3736.02

5.925.294.804.36

209.06186.62169.51153.97

30/40 79 43 64 2260 73

HVD 37

100125150175

78.51012

1.411.401.371.36

49.7949.4448.3848.03

7.456.716.115.57

263.10236.96215.77196.70

37/50 79 43 64 2590 75

HVD 45

100125150175

78.51012

2.562.522.462.39

90.4188.9986.8784.40

9.378.467.616.81

330.90298.76268.75240.50

45/60 79 43 64 2844 78

HVD 55

100125150175

78.51012

2.562.522.462.39

90.4188.9986.8784.40

10.999.919.018.15

388.11340.97318.19287.82

55/75 90 53 82 4409 78

HVD 75

100125150175

78.51012

5.004.934.774.75

176.58174.10168.45167.75

14.7713.2912.1111.03

521.60469.34427.66389.52

75/100 90 53 82 4960 79

HVD 90

100125150175

78.51012

5.004.934.774.75

176.58174.10168.45167.75

17.315.614.313.1

610.95550.91505.00462.63

90/125 98 55 80 5510 79

HVD 110

100125150175

78.51012

5.605.525.435.33

197.76194.94191.76188.23

22.120.018.016.3

780.46706.30635.67575.63

110/150 98 55 80 6058 79

HVD 132

100125150175

78.51012

5.605.525.435.33

197.76194.94191.76188.23

26.023.621.419.4

918.19833.43755.74685.11

132/180 98 55 80 6058 79

HVD 150

100125150175

78.51012

5.605.525.435.33

197.76194.94191.76188.23

28.726.424.221.9

1013.54932.32854.62773.40

150/200 118 78 86 7490 79

HVD 185

100125150175

78.51012

8.408.308.208.10

296.65293.11289.58286.05

34.130.928.426.2

1204.241091.231002.95925.25

185/250 118 78 86 8812 79

HVD 220

100125150175

78.51012

10.8010.6010.4210.20

381.40374.84367.98360.21

44.941.037.333.9

1585.641447.921317.251197.18

220/300 127 89 96 11675 79

HVD 260

100125150175

78.51012

10.8010.6010.4210.20

381.40374.34367.98360.21

52.147.943.940.0

1839.911691.591550.331412.60

260/350 127 89 96 12336 79

HVD 300

100125150175

78.51012

10.8010.6010.4210.20

381.40374.34367.98360.21

54.350.045.942.0

1917.601765.751620.961483.23

300/400 127 89 96 13218 79

1. Unit performances measured in reference conditions which are 1 bar /14.5 psig absolute air pressure, %0 relative humidity, 20°C /68 0F inlet air temperature, 71°C/160 0F thermostatic valve set temperature and use of Smartoil. 2. Refers to free air delivery measured according to ISO 1217:2009, Annex E standard.3. Refers to sound pressure level measured according to ISO 2151:2008 and ISO 3744:2010 with ± 3 dB(A) tolerance. 4. These are the dimensions of the products with tank&dryer HVD 5-15 series models.5. These are the weights of the products with tank&dryer HVD 5-15 series models.6. HERTZ KOMPRESSOREN reserves its rights to make changes in its products and specifications without prior notice.

60 Hz version

HVD SERIESDirect Drive & Variable Speed Rotary Screw Air Compressors

HERTZ/ 201718

SERIES

HBDHBD SERIESBelt Driven Rotary Screw Air Compressors 4-22 kW

AIR/OIL SEPARATOR Easy to disassemble and assemble, service-

and maintenance-friendly spin-on type separator.

COOLING SYSTEM Quiet and efficient axial fan directly

connected to main motor (HBD 4-18) Additional axial fan with temperature

control (HBD 22)

OTHER FEATURES Compact, small footprint, easy to service Air tank suitable to ASME standart UL Certified electrical component cabinet All air and oil tanks comply with ASME standards

HERTZ HBD series compressors are used safely in all applications of small and medium sized businesses thanks to their high performance in operation.

Its service friendly compact structure speeds up your work and minimizes downtime.

MAIN MOTOR DRIVE SYSTEM Belt-pulley drive system Fast service thanks to easy belt tensioning system

HERTZ/ 2017 19

HBD SERIESBelt Driven Rotary Screw AirCompressors

TECHNICAL DATA

MODELPRESSURE CAPACITY MOTOR

POWERkW/HP

DIMENSIONS (in.) WEIGHTIbs

NOISEdB(A)Psig Bar m3/min cfm Length Width Height

HBD 4

100125150175

78.51012

0.590.530.490.43

20.8418.7217.3015.19

4/5.5 22 59 53 772 72

HBD 5

100125150175

78.51012

0.820.780.700.66

28.9627.5524.7223.31

5.5/7.5 22 59 53 820 72

HBD 7

100125150175

78.51012

1.241.11

0.960.80

43.7939.2033.9028.25

7.5/10 25 71 60 875 72

HBD 11

100125150175

78.51012

1.921.771.571.43

67.8062.5155.4450.50

11/15 26 74 63 1151 72

HBD 15

100125150175

78.51012

2.282.121.971.86

80.5274.8769.5765.69

15/20 26 74 63 1239 72

HBD 15 L

100125150175

78.51012

2.742.462.172.01

96.7686.8776.6370.98

15/20 34 50 58 903 72

HBD 18

100125150175

78.51012

3.363.002.662.50

118.66105.9593.9488.29

18.5/25 34 50 58 925 72

HBD 22

100125150175

78.51012

3.953.613.213.04

139.49127.49113.36107.36

22/30 34 50 58 995 73

1. Unit performances measured in reference conditions which are 1 bar /14.5 psig absolute air pressure, %0 relative humidity, 20°C / 68 0F inlet air temperature, 71°C/160 0F thermostatic valve set temperature and use of Smartoil. 2. Refers to free air delivery measured according to ISO 1217:2009, Annex C standard.3. Refers to sound pressure level measured according to ISO 2151:2008 and ISO ISO 3744:2010 with ± 3 dB(A) tolerance.4. These are the dimensions of the products with tank&dryer HBD 4-15 series models.5. These are the weights of the products with tank&dryer HBD 4-15 series models.6. HERTZ KOMPRESSOREN reserves its rights to make changes in its products and specifications without prior notice.

60 Hz version

HERTZ/ 201720

SERIES

HDDHDD SERIESDirect Drive Rotary Screw Air Compressors 22-335 kWHERTZ HDD series compressors deliver high performance by reducing the power transfer losses with their directly-coupled motor and screw block. Operation expenses are reduced thanks to usage of the latest generation screw block and motor. Responds to all requirements between 22 and 335 KW.

MAIN MOTOR DRIVE SYSTEM Durable and efficient power transfer thanks to

the use of elastic coupling Fast (30 min.) coupling system serviceability with

its special design High temperature protection with motor bearings PTC on motor windings

ADVANTAGES Wide operating pressure range (100-175 psi) Easy and fast service with removable and hinged

door and panels

HERTZ/ 2017 21

SERIES

HDDAIR/OIL SEPARATOR High performance separation with three-stage

design More efficient separation at lower volume with

deeply wrapped, intertwined separation layers Low amount of oil mist in outlet air ≤ 3 ppm High-efficiency immersion type separator with

long service life Service friendly oil tank cover

COOLING SYSTEM Cooling fans controlled with secondary fan

inverter (HDD SERIES 22-335) Independent radiator segments Silent and slow speed Radial fan

(HDD SERIES 22-335)

HERTZ/ 201722

SERIES

HDDADDITIONAL OPTIONS TO THEGENERAL OPTIONS LIST

Oil Tank heater for cold environments

OTHER FEATURES Usage up to 113 degrees Fahrenheit ambient

temperature Suction filter with silencer casing and pre-filtration Hinged oil tank cover for easy and fast service Flexible pipe coupling joints used for water

separator Optimum inner cabinet air flow for better cooling

and air suction All air and oil tanks comply with ASME standards

HERTZ/ 2017 23

TECHNICAL DATA

MODELPRESSURE CAPACITY MOTOR

POWERkW/HP

DIMENSIONS (in.)WEIGHT

lbsNOISEdB(A)

Psig Bar m3/min CFM Length Width Height

HDD 22100125150

78.510

3.983.803.35

140.55134.20118.31

22/30 63 31 55 1367 70

HDD 30

100125150175

78.51012

6.205.354.954.32

218.95188.94174.81152.56

30/40 79 43 64 2260 70

HDD 37

100125150175

78.51012

7.236.666.125.35

255.33235.20216.13188.94

37/50 79 43 64 2590 75

HDD 45

100125150175

78.51012

8.777.907.336.47

309.71278.99258.86228.49

45/60 79 43 64 2844 78

HDD 55

100125150175

78.51012

10.69.708.648.16

374.34342.56305.12288.17

55/75 90 53 82 4409 78

HDD 75

100125150175

78.51012

15.0013.5011.7911.02

529.73476.75416.36389.17

75/100 90 53 82 4960 79

HDD 90

100125150175

78.51012

17.8116.9414.8712.90

628.96598.24525.13455.56

90/125 98 55 80 5510 79

HDD 110

100125150175

78.51012

21.9220.0118.2815.90

774.10706.65645.56561.51

110/150 98 55 80 6058 79

HDD 132

100125150175

78.51012

24.6523.7121.6618.82

870.51837.32764.92664.63

132/180 98 55 80 6609 79

HDD 150

100125150175

78.51012

29.9327.0024.5621.24

1056.98953.51867.34750.09

150/200 118 78 86 7490 79

HDD 185

100125150175

78.51012

37.0034.1229.4727.49

1306.661204.951040.73970.81

185/250 118 78 86 8812 79

HDD 220

100125150175

78.51012

44.2239.5936.6131.94

1561.631398.121292.881127.96

220/300 127 89 96 11675 79

HDD 260

100125150175

78.51012

53.2447.7942.4937.08

1880.171687.701500.531309.48

260/350 127 89 96 12336 79

HDD 300

100125150175

78.51012

58.8854.7449.1039.95

2079.351933.141733.971410.83

300/400 127 89 96 13218 79

HDD 335

100125150175

78.51012

65.0458.5452.5649.40

2296.892067.341856.161744.56

335/450 127 89 96 14209 79

1. Unit performances measured in reference conditions which are 1 bar/14.5 psig absolute air pressure, %0 relative humidity, 20°C/68 0F inlet air temperature, 71°C/160 0F thermostatic valve set temperature and use of Smartoil. 2. Refers to free air delivery measured according to ISO 1217:2009, Annex C standard.3. Refers to sound pressure level measured according to ISO 2151:2008 and ISO ISO 3744:2010 with ± 3 dB(A) tolerance.4. HERTZ KOMPRESSOREN reserves its rights to make changes in its products and specifications without prior notice.

60 Hz version

HDD SERIESDirect Drive Rotary Screw Air Compressors

32.9%OF THE ELECTRICALENERGY USEDFOR COMPRESSED AIRSYSTEMS CAN BE SAVED.*

33%OF CO2EMISSIONS AREGENERATED BY THEINDUSTRIALORGANIZATIONS.

37%OF THE

WORLD'S NATURAL GAS RESERVES, AND 77%

OF THE COAL DERIVATIVESARE CONSUMED BY

INDUSTRIAL ORGANIZATIONS.

10%OF THIS POWERIS USED BYPRESSURIZEDAIR SYSTEMS.

* According to the studies.

HERTZ/ 201724

WOULD YOU LIKE TO WORK WITH HERTZ KOMPRESSOREN

TO REDUCE YOUR COMPRESSED AIR ENERGY COSTS BY 33% AND CONSUME ENVIRONMENTAL RESOURCES 5% LESS?

ENER

GY

EFF

ICIE

NC

Y

37%OF THE

WORLD'S NATURAL GAS RESERVES, AND 77%

OF THE COAL DERIVATIVESARE CONSUMED BY

INDUSTRIAL ORGANIZATIONS.

40%OF ALL ELECTRIC POWER

IS CONSUMED BYINDUSTRIAL

ORGANIZATIONSGLOBALLY.

HERTZ

ENERGYEFFICIENCY

OPTIMIZATIONFIELDS

Improvement of cooling, drying and filtration operations:Efficient results are obtained by using the correct cooling method, and

increasing the amount of high quality and pure air. Filtration permeability and filtration quality reduce line losses and save money. Hertz provides

consultancy and applies projects on this subject.

Usage of high efficiency motors in compressorsIE3 motors are about 2% more efficient than IE2 motors, while the IE4 engines are about 3% more efficient. Hertz offers IE3 efficiency class as standard, and

IE4 motor efficiency class is applied as optional.

Usage of variable speed driveHertz variable speed drive HVD series compressors are much more efficient than standard compressors in cases where variable air is required. Especially when there is variable air consumption due to changing operating conditions,

the use of a variable speed drive saves money by providing operation as required.

Utilization of waste heatThanks to Hertz heat recovery systems, approximately 75 % of the total energy

consumed may be recovered. The operating principal for these systems is to heat hot water by the oil temperature through a plate heat exchanger.

Hertz optional heat recovery system is a practical and efficient solution.

Modification of Control Management Systems With the use of multiple controllers and the equal ageing system, the initial set pressure range is restricted to achieve optimum energy consumption; and this

operation is performed with automatic controller instructions.

Reduction of pressure lossesIt is recommended that the differential pressure in the main air lines is 4.35 psi maximum between the production and the end usage points. 14.50 psi

pressure loss in the system may cause 5-7 % extra energy consumption. Hertz Project department provides consultancy on correct air installation

and implements the projects.

Monitoring the performance of the compressorsand renewal of the compressors

Compressor may turn to be a machine that consumes more energy and generates less air during its service life due to friction losses and space

tolerances in the rotating equipment such as screw rotors, electric motors, etc. When the required intervention is performed with the use of genuine spare

parts and replacement of the machines with new machines more advanced in technology, the business may avoid the loss of more money. Hertz after sales service department is your solutions partner in this context with compressor

replacement, general overhaul services and the serviceoperations offered to every brand.

New system design

Hertz Project department provides reports on the calculation of consumption values and inspection of the accuracy of these calculations,

on short, medium and long term growth projections, on the quality, energy consumption, maintenance costs of the selected equipment, and on initial

investment costs for new investments and projects, and prepares the projects and performs implementation of the projects if required.

It is your solutions partner A to Z.

Reducing air losses

Hole DiameterAir

Consumption87 psi / cfm

Loose

Kw USD

1 mm 2.3 0.3 1002 mm 8.5 1.7 5644 mm 34.6 6.5 2 .1556 mm 74.9 12.0 3.980

Electric cost: 6.63 cents per kW hRunning hours: 5.000 hours/year

PRESSURIZED AIR IS THE MOST EXPENSIVE ENERGY, PLEASE DO NOT IGNORE AIR LEAKS IN YOUR DEPARTMENTS, AND USE THE PRESSURIZED AIR CAREFULLY.

HERTZ/ 2017 25

GENERAL PRODUCTINFORMATION 28

OPTIONS 29

HPC SERIESSTARTING AIR 30

HPC BOOSTER SERIES 32

HPC PET PLUS SERIES 34

WAVE SERIES 36

REC

IPR

OC

ATI

NG

AIR

CO

MPR

ESSO

RS

RECIPROCATING AIRCOMPRESSORS

COMPRESSOR BLOCK Cast iron cylinder with cooling fins and

special aluminium alloy cylinder heads

Specially designed high-speed stainless steel concentric valves.

Cast iron crankcases of high strength

Dynamically-balanced cast iron crankshaft and counterweight

Special alloy aluminium pistons and iron cast connecting rods

Specially designed finger-type, stainless steel high efficiency suction-discharge valves

Stainless steel suction-discharge valves, specially designed for high pressure strength

MAIN MOTOR AND DRIVE SYSTEM High efficiency 230-460V/3 phase/60Hz IE3 IP55 electric motor

Special starting system with automatic discharge for no-load start

CONTROLLER* Internal phase protection relay function

Function for monitoring the mains voltage and frequency and keeping these at specified limits

Multiple compressor control with up to 8 compressors without requiring an external main controller

ModBus communication feature

Alarm History Record for the last 9 alarms

REC

IPR

OC

ATIN

G A

IR C

OM

PRES

SOR

S

28

Main motor with IE4 efficiency class

Mains voltage options other than 230-460 V/3 phase/60 Hz

High pressure air dryer

GENERALOPTIONS

HERTZ/ 201730

HPCSTARTING

AIR

SAFETY SYSTEMS Manual discharge valve Integrated check valve on the air

outlet line Belt pulley housing grill High pressure switch First and second stage safety valves Outlet pressure manometer First stage pressure gauge

OTHER FEATURES Automatic discharge system for

no-load start Bearings with a long service life Outlet air cooling radiator Air suction filter and silencer

HPC SERIESSTARTING AIRHigh Pressure ReciprocatingAir CompressorsHERTZ proudly introduces HPC series of high pressure reciprocating compressors, which are developed in order to be used in all applications requiring high pressure, especially in the maritime sector, where Hertz has shown a keen interest and served from the day of its establishment until today.

MAIN MOTOR AND DRIVE SYSTEM Belt-pulley drive system Specially designed fan type cast iron pulley Easy belt tensioning system

HERTZ/ 2017 31

TECHNICAL DATA

MODELPRESSURE CAPACITY (intake) MOTOR

POWERkW/hp

DIMENSIONS (in.) WEIGHTIbsBar Psig m3/min cfm Length Width Height

HPC-H5 40 580 507 17.9 4/5.5 36.73 22.68 26.06 337

HPC-H15 40 580 1060 37.4 11/15 51.65 47.76 28.27 800

HPC-H20 40 580 1657 58.5 15/20 50.98 35.31 32.76 930

* HERTZ KOMPRESSOREN reserves its rights to make changes in its products and specifications without prior notice.

OPTIONS High pressure dryer High pressure air tank comply with

ASME standard Wye-Delta motor starting system Main motor with IE4 efficiency class

HPC SERIES STARTING AIRHigh Pressure Reciprocating Air Compressors

HERTZ/ 201732

SERIES

HPCBOOSTER

SAFETY SYSTEMS Intake air control system High pressure switch Manual discharge valve Integrated check valve on the air

outlet line Belt pulley housing grill Outlet pressure manometer High pressure relief valve

OTHER FEATURES Automatic discharge system for

no-load start Bearings with a long service life Outlet air cooling radiator Load-Unload operating options Air suction filter and silencer for

no-load operation Splash lubrication system Oil level gauge Special discharge system preventing oil

leakage from blow off valve

HPC BOOSTER SERIES Reciprocating BoosterAir CompressorsHERTZ pressurizes the air entering the compressor at 7-13 bar up to 40 bars with the HPC Boosters Series booster compressors in its production range. The HPC Boosters Series products have been preferred by pet bottle manufacturers for many years and have been successfully used in many companies.

MAIN MOTOR AND DRIVE SYSTEM Belt-pulley drive system Specially designed fan type cast iron pulley Easy belt tensioning system

HERTZ/ 2017 33

TECHNICAL DATA

MODEL

PRESSURE DISPLACEMENT (Intake) CAPACITYMOTORPOWERkW/hp

DIMENSIONS (in.)WEIGHT

IbsMinimum Maximum 7 bar/100 Psig 10 bar/150 Psig 13 bar/190 Psig

Length Width HeightBar Psig Bar Psig m3/min cfm m3/min cfm m3/min cfm

HPCBOOSTER 10

15 218 40 580 2.10 74.2 2.89 102.1 3.67 129.6 7.5/10 50.63 32.48 29.65 591

HPCBOOSTER 15

15 218 40 580 2.45 86.5 3.37 119.0 4.29 151.5 11/15 50.63 32.48 29.65 628

HPCBOOSTER 20

15 218 40 580 3.71 131.0 5.10 180.1 6.49 229.2 15/20 53.43 32.28 29.84 661

HPCBOOSTER 25

15 218 40 580 4.90 173.1 6.73 237.7 8.57 302.7 18.5/25 56.02 34.41 28.98 761

HPCBOOSTER 30

15 218 40 580 5.56 196.4 7.65 270.2 9.74 344.0 22/30 56.02 34.69 28.98 860

HPCBOOSTER 40

15 218 40 580 6.68 235.9 9.18 324.2 11.68 412.5 30/40 56.02 38.27 28.98 939

* HERTZ KOMPRESSOREN reserves its rights to make changes in its products and specifications without prior notice.

OPTIONS High pressure air dryer High pressure air tank comply with ASME standard Air filtering system with oil trap Food grade lubricant Main motor with IE4 efficiency class

HPC BOOSTER SERIES Reciprocating Booster Air Compressors

HERTZ/ 201734

SERIES

PLUSPET

MAIN MOTOR AND DRIVE SYSTEM Directly coupled one on one (1:1) with the

elastic coupling

COOLING SYSTEM 2-stage radiator (1 stage for air,

1 stage for oil cooling) Pre-cooling with valves and cylinders

with cooling fins Cooling fan directly connected to the

main motor

LUBRICATION SYSTEM Lubrication of the pistons and pins

is performed by the integrated oil pump driven by the main motor.

CONDENSATE DISCHARGE SYSTEM Condensation water in the radiator is trapped

by the integrated water separator and then it is removes from the system at certain intervals by the solenoid valve.

HPC PET PLUS SERIESReciprocating Booster Compressors

HERTZ Pet-Plus new generation booster series compressors are designed to meet all the requirements of the customers with its low energy consumption and compact structure. These compressors may operate continuously at low operating temperatures with their integrated oil pumps and aluminium combo receiver tanks.

ADVANTAGES Directly coupled, no loss of power transfer Continuous operation with integrated oil pump Low output air temperature with aluminium

combo radiator Coupled power panel and separator

HERTZ/ 2017 35

TECHNICAL DATA

MODEL

PRESSURE DISPLACEMENT (Intake) CAPACITYMOTORPOWERkW/hp

DIMENSIONS (in.) WEIGHTIbs

Minimum Maximum 7 bar/100 Psig 10 bar/150 Psig 13 bar/190 Psig

Bar Psig Bar Psig m3/min cfm m3/min cfm m3/min cfm Length Width Height

HPC PET-PLUS 20

15 218 **40 580 3.58 127 4.93 174 6.27 222 15/20 54.33 43.31 40.55 963

HPC PET-PLUS 25

15 218 **40 580 5.62 199 7.73 273 9.83 348 18.5/25 58.46 43.31 40.55 1080

HPC PET-PLUS 40

15 218 **40 580 7.76 274 10.67 377 13.57 480 30/40 66.54 46.26 43.31 1664

HPC PET-PLUS 50

15 218 **40 580 9.27 328 12.75 451 16.23 574 37/50 66.54 46.26 43.31 1852

* HERTZ KOMPRESSOREN reserves its rights to make changes in its products and specifications without prior notice.** Max. discharge pressure for 7 bar/100 psig inlet pressure is 35 bar/508 psig.

CABINET DESIGN The lightweight and durable composite

cabinet improves cooling performance, protects the upper heads from impact, and protects the operator from moving and hot equipment.

ELECTRICAL SYSTEM PLC based control and

system monitoring with digital display panel Multi-operation up to 8 compressors with

optional equal ageing Flexible operation with up to 100 user

parameters such as input-output air pressure and temperature, minimum operating, minimum oil pressure and maximum operating temperature

OPTIONS High pressure air dryer High pressure air tanks comply with

ASME standard Air filtering system with oil trap Food grade oil option Main motor with IE4 efficiency class Solid slate starter

HPC PET PLUS SERIESReciprocating Booster Compressors

HERTZ/ 201736

SERIES

WAVECOOLING SYSTEM 4-stage radiator (3 stage for air,

1 stage for oil cooling) Pre-cooling with concentric valves

with cooling fins Cooling fan directly connected to the

main motor

LUBRICATION SYSTEM Lubrication of the pistons and pins

is performed by the integrated oil pump driven by the main motor.

ELECTRICAL SYSTEM Flexible operation with multiple user

controlled parameters (such as input, output air pressure, temperature, maximum operating pressure, maximum oil pressure, maximum operating temperature) PLC based control and system

monitoring with digital display panel

MAIN MOTOR AND DRIVE SYSTEM Directly coupled with the elastic coupling Star delta motor starting system

WAVE SERIESHigh Pressure ReciprocatingAir CompressorsHertz proudly introduces new generation Wave of high pressure reciprocating compressors taking advancing the WAVE Series, which were developed in order to be used in all applications requiring high pressure, especially in the maritime sector, where Hertz has shown a keen interest and served from the day of its establishment until today.

HERTZ/ 2017 37

TECHNICAL DATA

MODEL

PRESSURE CAPACITY (intake)MOTORSPEED

rpm

VOLTAGEFREQUENCY

V/Hz

MOTORPOWERkW/hp

DIMENSIONS (in.)WEIGHT

IbsMaximum Minimum

m3/min cfm Length Width HeightBar Psig Bar Psig

HW52 **40 580 12 174 862 31 1200 460/60 11/15 51.18 43.31 40.55 937

HW64 **40 580 12 17410771445

3851

1200 460/60 15/20 51.18 43.31 40.55 1016

HW108 **40 580 12 17418062214

6478

1200 460/60 22/30 62.20 46.26 43.31 1510

HW166 **40 580 12 17427672821

98100

1200 460/60 30/40 64.57 46.26 43.31 1702

* HERTZ KOMPRESSOREN reserves its rights to make changes in its products and specifications without prior notice.** Max. discharge pressure is 40 bar/580 psig for marine appliacations, 45 bar/653 psig for industrial applications.

CONDENSATE DISCHARGE SYSTEM Condensation water in the radiator is trapped by

the integrated water separator and then it is removed from the system at certain intervals by the solenoid valves.

CABINET DESIGN The lightweight and durable composite cabinet

improves cooling performance, protects the upper heads from impact, and prevent the operator from touching moving and hot equipment.

OPTIONS High pressure air dryer Air filtering system with oil trap Food grade lubricant Main motor with IE4 efficiency class Soft starter

WAVE SERIESHigh Pressure ReciprocatingAir Compressors

WAVE SERIESHigh Pressure Reciprocating Air Compressors

www.hertz-kompressoren.com

HERTZ KOMPRESSOREN [email protected]

HERTZ KOMPRESSOREN GmbHKronacherstr. 60, 96052 Bamberg

T. +49 951 96 43 13 88F. +49 951 96 43 13 50

[email protected]

HERTZ KOMPRESSOREN USA Inc.3320 Service St.

Charlotte,NC 28206 USAPhone : +1-704-579-5900

Fax : +1-704-579-5997 [email protected]