核定版 990111 出國報告 - report.nat.gov.tw

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1 出國報告(出國類別:洽公) 三輕更新計畫第七芳香烴工場設計工程 聯繫及購料監辦 服務機關: 台灣中油股份有限公司興建工程處 姓名職稱: 顏幸雄 南區專案二組 專案工程師 張志明 技術組 方法工程師 派赴國家: 德國 出國期間: 98 年 11 月 02 日~98 年 11 月 11 日 報告日期: 99 年 01 月 11 日

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Microsoft Word - _990111_.doc:
: 98 11 02 98 11 11
: 99 01 11
2

98.06.25 30

Alstom


)……………………………………………………………………8
3. TLE 8
4. Alstom (Scope of Supply)9
5. 10
1. Z&J 19
2. 19
3. 19
4. 19
5. 20
6. 20
8. 21
26
(Oval Header)15
16
TLV DV 23
TLV DV 23
TLV DV 24
24
25
5
Alstom (PIM, Pre-Inspection Meeting)
Z&J Technologies

6
98.11.03()98.11.06()
TLE
CTCI : Rick, Yu Hung Hsu----------------E/M Quality Control Manager Benjamin E.S. Chen---------------Engineer, Project Quality Management LTHT : Deane Nigro----------------------Manager, Procurement Karl Sarnowski-------------------Project, Manager Piotr Lesisz---------------------Lead Inspecton
Alstom : Sven Grygier---------------------Project Engineer, Project Management Christopn Bezikofer--------------Project Manager Design Karsten Hartmann-----------------International Welding Engineer Rolf Hochrath--------------------Inspection Engineer
98.11.07()98.11.08()
Technologies Mr. Rüdiger Klein Transfer Line
Valve
7
Rüdiger Klein---------Project Manager, Z&J
Benjamin E.S. Chen----Engineer, Project Quality Management, CTCI
98.11.11()
8

Schack GmbH Bammental
Stuttgart, Wexford PA, U.S.A. Brno Czech
Republic Power Generation Gas Heater Air Preheater


TLE TLE 750 900
822 839Alstom TLE
5000

1 (Oval Header)

BFW
3. TLE
(Recircultion)
Coils Coils Y-Piece TLE TLE
SRT-
TLE
TLE TLE SRT-VI Channel
9

1 56 TLE( TLE)
2 2 TLE( TLE)
3 224 Inlet Transition Pieces
4
: , Alstom Power Energy Recoverys Office, Kassel,
Germany
: - ,
Alstom- Sven Grygier, Chritoph Bezikofer, Karsten
Hartmann, Rolf Hochrath
1.
8/17 LHT Alstom, Alstom 8/26 , Alstom
7/9 , .
Grygier, Miss Sonja Koch.
LHT :
Karl Sarnowski Ms. Deane Nigro, (Hold Point)
(Witness Point) 15 .
3.
.
ASME Code 2008, LHT2009
, . Alstom .
11
6. WPS/PQR , , ,
Alstom WPS/PQR LHT , , Weld Map LHT
.
FCAW:Alstom FCAW ,
GMAW: LHT Alstom WPSA16 A46, Root Pass
Spray Mode, Short Arc Weld. LHT ,
.
.
7.
Alstom Weld Electrodes Weld Map LHT .
8.1 0.7kg/cm2, Alstom 0.4kg/cm2,
AlstomLloyds 0.7kg/cm2
LHT. .
8.
, Alstom ,
, LHT .
11. /
Alstom ASME Code SectionVIII, Div. 1, Paragraph UCS 66
(Production Impact Testing), Alstom
ChamberProduction Test Plate(Impact
Alstom Production Test Plate (Hardness Testing)
12
13.
LHT XL10-0000-001
Rev.0 . LHT .
17. ,
, 11 10 LHT .
(Pre-Inspection Meeting)
CTCI,.
Alstom Supplier , CTCI.
3. Engineering Spec. DS-103-0000-1 , CTCI ,
LHT TLE Sec.I of ASME, (Boiler), CTCI
CPC .
LHT,
, X-Ray, UT, MT, PT, ET .
3. ASNT: American Society for Nondestructive Testing.
.
7. FCAW: Flux Cored Arc Welding: ,


10. PMI: Positive Material Identification , (
.
Hamburg , .
),

, .
18
19
1. Z&J
Duren
Z&J
,Z&J Licensors
Lummus, LINDE, Kellogg, S&W,KTI/Technip, KBR,Z&J
ABB-Lummus-Process
Quench Fitting TLV
Decoke Drum Licensor Z&J ,
Licensor Z&J
Z&J Lummus Process Ethylene
Z&J Double Disc (DDTC) Valves 60
( Single Disc Valve) 95% 90%
2.

TLV Bypass DV Decoke DV

4.
Z&J ( Single Disc and Double Disc Valve)LHT
Double Disc
Single Disc
Wedge-Ball Z&J 50%

,,
, PMI , NDE ASNT Level II .
,,Z&J
.
6.
1 Z&J Double Disc(DDTC) Hard Metal Sealing Disc
()! Sealing Area Disc !
Stem !

3 Z&J Groove Type- Sealing Ring
Double Disc DDTC (CPC ).
- Sealing Ring Double Disc DDTC . Z&J
Quench Fitting TLV () TLV ()TLV
200 400 Soft Seal Ring Metal Seal Ring
7. Z&J TLV
8. Single Double Disc Valve

21
Transfer Line Valve /Decoke Valve/Small Decoke Valve
1. Lummus BEP Section 13.0 “ Transfer Line and Transfer Line Valve
Specification
2.
/
3. Single Disc Double Seal Valve Double Disc Valve Single Disc Valve
( Lummus )
4. Single Disc Valve Single Disc Double Seal Valve
Valve Steam Purge System P&I Drawing “ Lummus Review
Comment
: Lummus BEP Section 13.0 Valve Steam Purge System P&I Drawing “
Double Disc ValveSingle Disc Double Seal Valve
Valve Steam Purge System P&I Drawing “ (The valve steam
purge design shown on Lummus P & I drawings in the Basic Engineering Package
is based on using a Double Disc valve. The steam purge design will need to
be modified by CTCI to a design that is in accordance with the requirements
of the selected Single Disc Double seal valve supplier. Lummus will review
and comment on the updated P&I's when they are available.)
5. Single Disc Valve Lummus Seal Ring

6. Transfer Line Valve Small Decoke Valve (Electronic
Logic Linkage )
7. Seal Ring
Seal ring should be capable of replacement (repairing) in the plant site. Vendors
should provide the detailed procedure of "Replacement (repairing) of seal ring
in the plant site" for owner to review.
8.
Linkage between Main Transfer Line Valves and Small Decoke valve shall be
electronic logic control. The Small Decoke valve should be equipped with manual
22
operation facility for manual operation purpose when the electronic logic control
system is failed.
9. Main Transfer Line Valves and Decoke valve shall be splitted 3 pieces vales bodies.
10. (Maintenance Free)
DV
(2).
TLV DV
24

26

EPC



Inspector)
21 22