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O p e nthe dOOr tO

quality

SANS 545

June 2013

HEAVY DUTYHigh traffic or Security use

MEDIUM DUTY Domestic, Commercial & Industrial use

LIGHT DUTYDomestic Use

CLASS 1 EXTERIOR May be directly exposed to weather once sealed

CLASS 2 SEMI EXTERIORNot exposed to direct weather (sun or moisture)

CLASS 4 DRY INTERIORDry controlled conditions

FIRE DOOR30 minutes fire resistant.

Specification SANS 545 sets stringent requirements of performance for wooden doors.

Above all, it’s our legendary quality that makes TDM doors stand out above the rest. This is no idle boast! We have been certified by the SABS to standard SANS 545 – refer SABS mark scheme permit number Mrk 1160/2553, since 1989. Our quality management system is certified by SGS against standard ISO 9001:2008.

1

COntentS

TDM started up with just R200 under the

name Pinewood Industries.

The business expanded and a small factory of 250m2 was built on half the plot at New

Germany. The workforce now grew to 12.

Pinewood Industries was incorporated as a (Pty) Ltd

Company.

Recognising a need in the market Pinewood Industries began specialising in doors.

The factory now doubled in size.

As the emphasis became solely on the manufacture of doors a name change was prompted

and TDM was born.

Staff grew to 260 and factory space grew to 5500 square metres. TDM entered into

the export market supplying doors to Germany, England,

France and Belgium.

This marked a record year for the company and TDM relocated to Pietermaritzburg with a 10-hectare site and

state of the art buildings and machinery.

TDM implemeted the ISO 9002 quality management system throughout the factory and

achieved SABS 545 and SABS 1460 certification becoming the only door manufacturer in the

country to carry the SABS mark.

Company developed engineered stiles and engineered panels that look and feel like solid timber but

have added strength that guarantees weather and moisture will not warp

or crack. Export expanded to United States and Australia.

Factory buildings expanded to cover 44000 square metres

when company production reached record levels.

TDM gained full control over the manufacturing process with state of the art computerised saw mill, kilns and a boiler. This meant the

development of a door from log to finish product was in TDM’s hands.

Marks 52 years of TDM supplying quality doors. Today TDM continues to deliver products of the

highest quality locally and internationally.

1961 1963 1964 1970 1971 1978 1981 1991 1995 2002 2004 2013

2

Semi Exterior

FIRST IMPRESSIONS®

Panel Contemporary

TECHSPEC® FIRST IMPRESSIONS® ENTRANCE Panel Doors

FIRST IMPRESSIONS®

Entrance Glazed / Unglazed Doors

FIRST IMPRESSIONS®

Entrance Panel Security

TECHSPEC® Framed & Ledged / Entrance Panel

FIRST IMPRESSIONS®

Hardwood Ebony

EBONy STAINED PINEMixed Timber

Interior

BB® DOORS

Exterior

Interior HollowcoreCatafoil® & Veneered

Hollowcore Flush Panel

I nterior Flush Panel Deep Moulded

Deep Moulded Glazed / Veneer

MEDIUM DUTy Grooved Doors

INTERIOR SEMI SOLIDClassic

FIRE DOORSFlush Panel Deep Moulded Solid Laminated

FIRST IMPRESSIONS® PANEL CONTEMPORARY

Techline® II Sapele Horizontal Solid 82380

Techline® II Sapele

Horizontal Solid Pivot 82382 (1200 mm)

Techline® II Sapele Diagonal Solid 82381

Techline® II Sapele

Diagonal Solid Pivot82383 (1200 mm)

TECHSPEC® FIRST IMPRESSION® ENTRANCE PANEL DOORS (Supplied unstained)

6 Panel Horizontal82523

15 Panel82506

6 Panel Townhouse82524

2 Panel Stable82511

2 Panel Cape Dutch82532103 Stile

3 4

TECHSPEC® ENTRANCE PANEL DOORS

Techspec 8 Panel Entrance82504



Techspec 2 Panel Entrance 82501

Techspec 8 Panel Stable Entrance82514

SEMI EXTERIOR

TECHSPEC® ENTRANCE SECURITY

Techspec® 6 Panel Security82521(Supplied unstained)

Techspec® 8 Panel Security82531(Supplied unstained)

SA Pine Stained6 Panel Security81019

SA Pine Stained8 Panel Security81018

Techspec® Azalea82401

Techspec® King Protea82402

TECHSPEC® HARDWOOD FRAMED UNGLAZED (Supplied unstained)

Happy (unglazed)82422

Happy Pair (unglazed)82424 (1210 pair)82423 (1610 pair)

Heidelburg (unglazed)82435

18 Light82471 (unglazed/beaded)82472 (glazed)82477 (1610 Pair)

Hardwood Full Glass(unglazed)Purpose made

TECHSPEC FRAMED & LEDGED

Techspec F & L82601 (Open back)82611 (762 mm) O/B82621 (1610 Pairs)

82602 (Braced) 82607 (Plyback)82615 (762 mm, Flushback)82605 (Flushback)82623 (Flushback Pairs)

Techspec F & L Stable - 8260382604 (Braced)82608 (Plyback)82606 (Flushback)

SA Pine F & L81150SA Pine F & LCherry Stained81151

Techspec½ F&L ½ 9 LightStable Plyback82643 Open Out82653 Open In

Techspec½ F&L ½ 3 LightStable Plyback82642 Open Out82652 Open In

Techspec½ F&L ½ 9 LightPlyback82633

Techspec½ F & L ½ GlassPlyback82631

5 6

Downham Daisy (glazed)82433

TECHSPEC® FIRST IMPRESSIONS® ENTRANCE GLAZED DOORS (Supplied unstained)

Kent82421

Burnham York Leaded82434

Crystal Rose82432

Rose Jewel82431

ESP 8 Panel EntranceCherry Stained81024

ESP 6 Panel EntranceCherry Stained81023 (Purpose Made)

ESP 10 Panel EntranceCherry Stained81025 (Purpose Made)

ESP 8 Panel StableCherry Stained81034

First Impressions® Hardwood Ebony

Ebony F&L O/B Cherry - 80622

Ebony F&L Plyback Cherry - 80621

Ebony F&L O/B Stable Cherry - 80627

Ebony F&L O/B Braced Cherry - 80623

INTERIOR HOLLOWCORE CATAFOIL® & VENEERED

HC Sapele91104 (EE)91108 (1 CE)91112 (2 CE)91107 (762mm, 1 CE)91111 (762mm, 2CE)

HC Redwood91750 (EE)91751 (1 CE)91752 (2 CE)91754 (762mm, 1 CE)91755 (762mm, 2 CE)

HC Catafoil® EE91804 (EE)91803 (762mm EE)

HC Catafoil® Nguni EE9181291811 (762 mm EE)

HC Catafoil® Kiaat EE9180291801 (762 mm EE)

7 8

ESP Lion ESP Elephant ESP Jazz ESP Nguni

Ebony Stained Pine - Mixed Timber

TDM RANGE

Ebony Stained Pine - Mixed Timber

INTERIOR

INTERIOR FLUSH PANEL DEEP MOULDED / DEEP MOULDED GLAZED

DEEP MOULDED STAINED

Coventry2 Light Glazed91192

DM Townhouse9108391088 (762mm)

DM Cape Dutch91082 91087 (762mm)

DM Coventry9108591089 (762mm)

DM 2 Panel Elegance9109091091 (762mm)

DM Townhouse Stained9118791188 (762mm)

DM Coventry Stained9118591186 (762mm)

DM 2 Panel Elegance Stained9118191182 (762mm)

DM Cape Dutch Stained9118391184 (762mm)

MEDIUM DUTY GROOVED DOORS

MD Redwood EE8 Panel Arched91756

MD Redwood EEBalmoral91765

MD Redwood EERichmond91766

MD Redwood EE Groove91758

MD Redwood EEMayfair91764

Elegance6 Light Glazed91191

9 10

HOLLOWCORE FLUSH PANEL

HC Hardboard91004 (EE)91012 (2 CE)91000 (686mm, EE)91003 (762mm, EE)91011 (762mm, 2 CE)

HC Whiteline Edinburgh EE91067

HC Whiteline London EE91063

HC Whiteline Belfast Horizontal91061

HC Whiteline Cardiff EE91065

MEDIUM DUTY GROOVED DOORS

INTERIOR SEMI SOLID CLASSIC

SS Sapele9240492403 (762 mm)

SS Redwood92443 (2 CE)92442 (762mm, 2 CE)

SS Hardboard92486 HW Stiles92488 (762mm)

SS Elevate Kiaat92304Purpose Made

SS Elevate Cherry92302Purpose Made

SS Oak Heritage92496Purpose Made

SOLID LAMINATED / FIRE DOORS – 30 MINUTES FIRE RESISTANT

SL Sapele Fire92602

Coretech Sapele Fire92801

SL Redwood Fire92653

Coretech Redwood Fire - 92802

SL Hardboard Fire92702

Coretech Hardboard Fire - 92804

INTERIOR FLUSH PANEL DEEP MOULDED – 30 MINUTES FIRE RESISTANT

DM Cape Dutch Fire 92721

DM Townhouse Fire92722

DM Coventry Fire92723

DM 2 Panel Elegance Fire92724

11 12

MD Redwood EE Sun91769

MD Redwood EE Grosvenor91767

MD Redwood EE Palm91768

Techline® II MD Sapele Horizontal82375

MD 6 Panel Security91780

Code Barcode Product Description

Double door frame with sill

SHELVING

81306 6009502901574 SA Pine Shelving 1800x305x2081307 6009502901581 SA Pine Shelving 1800x380x2081308 6009502901598 SA Pine Shelving 1800x455x2081309 6009502901604 SA Pine Shelving 1800x530x2081310 6009502901611 SA Pine Shelving 1800x610x20




SHELVING

Code Barcode Product Description

81200 H/W 6009502904100 Flatpack Frame Kit 43x86mm86000 TECHSPEC 6009502907828

81201 H/W 6009502904117 Flatpack Frame Kit 52x86mm86001 TECHSPEC 6009502907811

83001 6009502901741 Hardwood Braces Sets83002 6009502901758 Hardwood Weather Bars83010 6009502901765 T-Bar

FRAMES & ACCESSORIES

86/86

52/43

Double door frame without sill

Single door frame without sill

Single door frame with sill

BB® DOORS

Hardwood BB®

82106 (Fullboard)82108 (Fullboard Stable)

Saligna BB®

82202 (Fingerjointed)82203 (Fingerjointed Stable)82228 (Fullboard Stable)

SA Pine Teak Stained BB®

82060 (10º Bevel)

SA Pine BB® Fingerjointed82008 (Stable)8201282013 (762mm)

SA Pine BB®

Fingerjointed Stained 82070B

B® D

OO

RS

DOOR FRAMES

1. Measure the diagonals of the door frame to assess whether the opening is square and to determine how much will have to be taken off the door. Ideally there should be a maximum 5 mm clearance at the bottom and 3 mm clearance on the other three sides. If it is necessary to reduce the width, take equal amounts of not more than 6mm from the bottom and top of flush doors. To reduce the height of framed or panel doors, a reduction of up to 25 mm should be taken off the bottom only.

2. Before fitting door furniture, don't forget to paint or seal the top and bottom edges of the door after trimming to size, as well as all other areas where end grain is exposed. For glazed

doors, rebates and glazing beads must be painted prior to fitting glass, and a putty or mastic should be used between the glass and rebate wall

and glass and glazing bead.

3. Fit the door in the opening and wedge it in position.

4. Mark the hinge positions on the door edge with a pencil (for solid doors three hinges should be fitted). Remove the door and extend the marks onto the door edge, or door frame if necessary

5. Trace the outline of the hinge on the door and on the jamb with a pencil. Score the hinge outlines with a chisel.

6. Cut the recess into the door and jamb, making sure that the installed hinge is exactly flush with the edge of the door. The screw holes should be marked with a centre punch and drilled.

7. Cut out the hinge recesses. To prevent the door binding, make sure that the recesses are slightly deeper on the inside of the frame so that the hinge will not be completely closed when the door is closed. The recesses should be the same depth as the thickness of the hinge from the knuckle of the hinge. The

knuckle itself should project from the door frame and door. It is best to mark the depth of the hinges with a marking gauge in order to get the same depth for each of the hinges.

8. When the hinges have been correctly positioned they can be screwed in tightly.

9. Three hinges should be fitted to doors weighing more than 20 kg, and on all doors where large differences in humidity or temperature on opposing faces are to be expected, for example on bathrooms and airing cupboards.

Treatment

• Proper treatment of wooden doors is essential in our harsh South African climate. TDM Doors should be sealed on all 6 sides with a quality wood sealer immediately after delivery and prior to installation.

• Ideally 2 coats of sealer should be applied prior to installation and a final coat after fitment.

• If doors are to be painted, a universal sealer should be applied

as above to the 6 sides prior to painting the door.

Storage

• Once the door has been delivered, it should be properly stored flat on a level surface in a dry, well-ventilated area and not stored on edge or on end.

• Doors should be sufficiently protected from the elements to avoid spoilage. Avoid storing in direct sunlight.

• Doors should be stacked on bearers to spread the load.• Always handle with care so as not to scratch or mark the surface

or edge of the door.

Fitment

• Your doors can be fitted during or after building. Your builder will be able to advise you which is best for your requirements. Ensure that extreme care is taken should doors be fitted whilst building.

• All surfaces i.e. foundations, concrete floors and plastered walls must be dry when fitting the doors.

• Get your doors fitted by a qualified carpenter.• Make allowance for swelling and shrinking of doors due to

weather.• Select a good sealant which will minimise swelling and shrinkage.• A carpenter can make additional adjustments on the door should

swelling occur. This is not a fault on the door construction, but a natural occurance in timber. A maximum of 5 mm trim should

be allowed on all sides.

Maintenance

• TDM Doors require maintenance on a regular basis for protection against the elements and to prolong the life and beauty of the product.

• Use silicon or putty to seal spaces between beading and glass panes or any openings between walls/floors and joinery to prevent water from entering and gathering.

• Follow the Sealant manufacturer’s recommendations to treat your TDM doors at regular intervals.

• All 6 sides of the door should be painted/sealed for optimum protection.

TrEaTmEnT, SToragE,

FITmEnT & maInTEnancE

13 14

EXTERIORHOW TO

HANG A DOOR

PERFORMANCE CLASS EXPOSURE CLASS

LIGHT DUTyDomestic Use

MEDIUM DUTyDomestic,

Commercial & Industrial Use

HEAVy DUTyHigh traffic or Security use

DRy INTERIORDry controlled

conditions

SEMI EXTERIORNot exposed to direct weather

(sun or moisture)

CLASS 1 EXTMay be directly

exposed to weather once sealed

FIRST IMPRESSIONSPANEL DOORS • •FIRST IMPRESSIONS PANELCONTEMPORARy • •FIRST IMPRESSIONSENTRANCE ORNATE • •FIRST IMPRESSIONSENTRANCE PANEL SECURITy • •SA PINE BB DOOR • •SALIGNA BB DOORS • •HARDWOOD BB DOORS • •TECHSPECFRAMED GLAZED • •TECHSPEC GLAZEDCONTEMPORARy • •FIRST IMPRESSIONSENTRANCE GLAZED • •TECHSPECFRAMED DOORS •INTERIOR HOLLOWCORE CATAFOIL • •INTERIOR FLUSH PANEL MOULDED • •INTERIOR HOLLOWCORE • •SOLID LAMINATED • •MEDIUM DUTy GROOVED • •INTERIOR SEMI SOLIDCONTEMPORARy • • •INTERIOR SEMI SOLID CLASSIC • • •

We are certified by the SABS to standard SANS 545 – refer SABS mark scheme permit number Mrk 1160/2553 since 1989. Our quality management system is certified by SGS against standard ISO 9001:2008.

We guarantee our doors to be made of high grade materials and of excellent craftsmanship and suited to normal conditions i.e. not excessive heat, humidity, dryness or direct sunshine. Timber is a natural product subject to changes due to variations of humidity and temperature, and whilst we take great care to ensure that the timber used has been treated to make it suitable for the place it will occupy, it is obvious that we cannot know the conditions of every situation in which our products are installed.

All TDM Doors are covered by a 1 year Guarantee in conjunction with our general sales conditions, commencing from date of delivery. Any door found to have a Factory fault will be replaced free of charge.

Subject to the above, we shall not be held responsible for any incidental work or expenses arising out of, or because of, any defect in our products, and our liability shall in no case exceed our invoiced price.

All guarantees are conditional upon doors being treated in accordance with TDM recommendations for the handling and treatment of doors.

We are a Proudly South African Company!

TDM (Pty) Limited11 Chesterfield Road, Willowton, 3201PO Box 1173, Pietermaritzburg, 3200,KwaZulu-Natal, South Africa

Tel: +27 (0)33 397 7200Fax: +27 (0)33 397 7273Reg. No. 1964/04302/7

Website: www.tdm.co.zaEmail: (Local): [email protected] (Export): [email protected]

TDM reserves the right to discontinue any line or product, and change specifications and construction details without notice

TECHNICAL

open · 82424 (1210 pair) 82423 (1610 pair) heidelburg (unglazed) 82435 ... hc whiteline cardiff ee...

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