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ZETOR

The supplement to the instructions manual for tractors types Z 8541, Z 9541 and Z 10541 with engines TIER III, which is hereby presented to you, acquaints you with operation and maintenance of your new tractor. Despite the fact that many of you have rich experience with operation of other tractors, please read carefully this manual. You can find here new information and good advices how to utilise the tractor with various works. When following the given principles of operation and maintenance of the tractor and safe of driving, your tractor will become reliable partner for years.

We wish you thousands of contented worked off hours

ZETOR Brno

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The data on technical specifications, construction, equipment, materials and appearance are valid in time of printing. The manufacturer reserves the right of changes.

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CONTENTS Page Page

Acquaintance with the tractor ................................... 6 Reversible switches, switches and levers ................................ 6 Control panel on the right cab column ..................................... 7 Tilting steering wheel ............................................................... 7 Transport use ................................................................... 8 Automatic guide mouth of the multi-storey hitch CBM >31/03/2007............................................................................. 8 Automatic guide mouth of the multi-storey hitch CBM 01/04/2007<............................................................................. 8 Maximum permissible vertical static loading of hitches for trailers and semi-trailers........................................................... 9 Maximum permissible vertical static loading of hitches for trailers and semi-trailers......................................................... 10 Hydraulic equipment ................................................... 11 External control of rear arms of the hydraulic equipment....... 11 Electric installation ....................................................... 12 Fuse dose (20 fuses)) ............................................................ 12 Planned technical maintenance............................. 13 Oils for 4-cylinder turbo-charged engines of Z 8541 – Z 1054113

Recommended oils for turbo-charged engines according to ambient temperature .............................................................. 14 Oils to the front output shaft ................................................... 15 Maintenance instructions .......................................... 16 Opening of the front bonnet.................................................... 16 Maintenance of the dry air cleaner – indicator of clogging ..... 16 Function of the indicator of clogging....................................... 16 Instructions to maintenance of dry air cleaner........................ 17 Regeneration of main air cleaner cartridge ............................ 17 Replacement of air cleaner safety cartridge ........................... 17 Re-installation of cartridges of the air cleaner ........................ 18 Oil tank of hydrostatic steering ............................................... 18 Refilling of brake fluid ............................................................. 18 Gearbox distributor – replacement of oil cleaner cartridge ..... 19 ∗ Front output shaft ................................................................ 19 ESSENTIAL TECHNICAL PARAMETERS....... 20 Technical specifications of engines of tractors ....................... 20 Power ..................................................................................... 22 Lifting force of the 3-point hitch .............................................. 22 Index ................................................................................... 23

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ACQUAINTANCE WITH THE TRACTOR

F133

REVERSIBLE SWITCHES, SWITCHES AND LEVERS a - Switch of lighting (off, parking lights, front head-

lamps). b - Switch of low beams in the front mask and low

beams on the cab. ∗ Option: the lights on the cab may be controlled

by this switch independently on the lights in the front mask (on/off).

c - Switch of the rear fog light (on/off). Function of the fog light is indicated by an illuminated symbol on the switch.

d - Switch of the rear working headlamp on the cab column (on/off). Function of the working head-lamp is indicated by an illuminated symbol on the switch.

e - Switch of warning lights. f - Switch of the front driving axle. Switched on front

driving axle is indicated by an illuminated symbol on the switch.

g - Switch of the light beacon (on/off). h - Switch of working lights in the front mask (on/off).

Function of the working lights is indicated by an il-luminated symbol on the switch.

i - Not used. j - Pushbutton of the differential lock. k - Engine stop (stopping device). l - Switch of direction indicators, low and high

beams and horn and flash light. m - Ignition box.

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ACQUAINTANCE WITH THE TRACTOR

E127 F205

CONTROL PANEL ON THE RIGHT CAB COLUMN 1- engagement of the rear output shaft 2- engagement of the front output shaft 3- lighting of the cab 4- two-position switch of the front wiper

and windscreen washer 5- switch of the rear wiper 6- switch of front working lights on the

cab roof 7- switch of rear working lights on the cab

roof

TILTING STEERING WHEEL The tilting column of the steering wheel enables variable adjustment of height and angle position of the steering wheel. Height adjustment of the steering wheel Height of the steering wheel can be ad-justed by extraction or retraction of the steering wheel after unlocking of the ar-restment by turning of the lever (1) in di-rection of the arrow. After adjustment the lever (1) shall be locked by tightening of the lever against direction of the arrow. Angle adjustment of the steering wheel Angle position of the steering wheel can be adjusted by its tilting after unlocking

of the arrestment by turning of the lever (2) in direction of the arrow. After ad-justment the lever (2) shall be tightened against direction of the lever.

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TRANSPORT USE

D203 E304

AUTOMATIC GUIDE MOUTH OF THE MULTI-STOREY HITCH CBM >31/03/2007 Moving of the lever (1) in direction of the arrow slides the pin (3) into its upper po-sition that is indicated by the extracted warning indicator (4), see Fig. (A). After sliding of the guide mouth onto the thill eye the pin slides automatically into the thill eye of the connected trailer. The hitch pin (3) can be lowered manually by moving of the lever (2) in direction of the arrow. Sliding of the pin in is indicated by retracted warning indicator (4), see the Fig. (B).

After hitching of the trailer always check retraction of the warning indicator as shown on Fig. (B).

AUTOMATIC GUIDE MOUTH OF THE MULTI-STOREY HITCH CBM 01/04/2007< Moving of the lever (1) in direction of the arrow (a) slides the pin (2) into its upper position that is indicated by the extracted warning indicator (3), see Fig. (A). After sliding of the guide mouth onto the thill eye the pin slides automatically into the thill eye of the connected trailer. The hitch pin (2) can be lowered manually by moving of the lever (1) in direction of the arrow. Sliding of the pin in is indicated by retracted warning indicator (3), see the Fig. (B).

After hitching of the trailer always check retraction of the warning indicator as shown on Fig. (B).

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TRANSPORT USE

MAXIMUM PERMISSIBLE VERTICAL STATIC LOADING OF HITCHES FOR TRAILERS AND SEMI-TRAILERS

Type of hitch

Permissible vertical

static load-ing

Hitch pin Ø Type of hitch

Permissible vertical

static load-ing

Hitch pin Ø

2,000kg

31 mm

2 ,000 kg

38mm

2,000kg

43mm

2,000kg

28mm

The maximum weight of the aggregated braked trailer or semi-trailer shall not exceed the value given on the serial rating plate of the tractor and value given in the technical passport (MOT cer-tificate) of the vehicle. The maximum speed of the vehicle combination is given by the maximum permissible speed of the slower vehicle in the combination.

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TRANSPORT USE MAXIMUM PERMISSIBLE VERTICAL STATIC LOADING OF HITCHES FOR TRAILERS AND SEMI-TRAILERS

Type of hitch

Permissible vertical

static load-ing

Hitch pin

(ball) Ø

Type of hitch

Permissible vertical

static load-ing

Hitch pin

(ball) Ø

Type of hitch

Permissible vertical

static load-ing

Hitch pin (ball) Ø

736kg

31mm

3,000kg

80mm

fixed pin 2,000kg

44.5mm

3,000kg

47mm

1,200kg

32mm

The maximum weight of the aggregated braked trailer or semi-trailer shall not exceed the value given on the serial rating plate of the tractor and value given in the technical passport (MOT certificate) of the vehicle. The maximum speed of the vehicle combination is given by the maximum permissible speed of the slower vehicle in the combination.

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HYDRAULIC EQUIPMENT

G419 G161

EXTERNAL CONTROL OF REAR ARMS OF THE HYDRAULIC EQUIPMENT External control of rear arms of the hydraulic equipment can be found on the rear right mud guard and allows the driver easier hitching of the implement, as movement of the lower links of the 3-point hitch can be controlled from outside. It is used only for hitching and unhitching of agricultural implement. Fig. (A): Before use of the external control move the regulation lever (1) to the position P. Move the sliding stop of the inner hydraulic circuit lever (2) to the front extreme posi-tion. Fig. (B): Lowering of arms of the hydraulic equipment Move the lever (3) in direction of arrows (move of the lever is limited by the rocker arm). Repeating of this procedure lowers the hydraulic arms in small steps. Fig. (C): Lifting of arms of the hydraulic equipment Move the lever (3) in direction of arrows (move of the lever is limited by the rocker arm). Repeating of this procedure lifts the hydraulic arms in small steps.

During manipulation with the 3-point hitch using the external con-trol the worker shall stand outside the area of the hitched implement to prevent his catching and/or in-jure.

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ELECTRIC INSTALLATION

F306

FUSE DOSE (20 FUSES)) It is accessible after removal of the steer-ing console left cover. The fuses (1) are knife type and should be replaced only for fuses with the same rating. In case of repeated blowing seek the nearest service shop. The fuse of glowing (2) is a strip type with rating 80A.

Location of the fuses in the fuse dose

Pos. Fuse rating

Protected system

1 15A Interrupter of warning lights Stop lights

2 15A Horn, light beacon 3 15A Control of front diving axle, control of

differential lock, dashboard power supply, rear output shat control, mul-tiplier control

4 15A High beams with indicator 5 15A Left side marker lights, dashboard il-

lumination, registration plate lights 6 15A Right side marker lights

Working lights with indicator 7 15A Right low beam

Fog light with indicator 8 7,5A Left low beam, indicator of light on

the tractor mask / roof 9 15A Working lights in the front mask

10 3A Front output shaft Zuidberg 11 15A Front and rear wipers, washer, radio

“15“ 12 20A Heating fan, radio “30“ 13 15A Recirculation, cigarette lighter 14 7,5A Air-conditioning(clutch of compres-

sors) 15 15A Not used 16 15A Not used 17 15A Compressor of driver’s seat 18 20A 3-pin socket 19 15A Front working headlamps on the roof 20 15A Rear working headlamps on the roof

D307 21 80A Glowing

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PLANNED TECHNICAL MAINTENANCE OILS FOR 4-CYLINDER TURBO-CHARGED ENGINES OF Z 8541 – Z 10541 TAB. 1

Producer Commercial name of oil Viscosity class SAE Power class API ÖMV Truck M plus 15W/40 CF-4/SG Truck FE plus 10W/40 CF-4 Truck FE 10W/40 CE/SG Austrotrac 10W/30 CE Truck LD 15W/40 CE RME Plus 15W/40 CE/SG Paramo Pardubice M7ADS III-Trysk 20W/40 SF/CD+ M7ADS III-Trysk Super 15W/40 SG/CE M7ADS IV-Trysk Super Turbo 15W/40 SG/CF-4 Shell Rimula X 15W/40 SG/CF-4 Aral Multi Turboral 15W/40 CF-4/SH Super Traktoral 10W/30 CD-CE/SF Koramo Kolín Mogul Diesel DTT Plus 10W/40 CF-4/SG Mogul Traktol STOU 10W/30 CE/SF Fuchs Plantmot (bio-oil) 5W/40 CD/SG Titan Hydramot 1040MC

Titan Truck 10W/40 15W/40

CD/SG CG4

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PLANNED TECHNICAL MAINTENANCE RECOMMENDED OILS FOR TURBO-CHARGED ENGINES ACCORDING TO AMBIENT TEMPERATURE Ambient temperature Viscosity class SAE Power class API under -7°C 10W/30

10W/40 CD+, CE, CF-4

+30°C to -7°C 15W/30 15W/40 20W/30 20W/40

CD+, CE, CF-4

over+30°C 20W/30 20W/40 20W/50

CD+, CE, CF-4

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PLANNED TECHNICAL MAINTENANCE OILS TO THE FRONT OUTPUT SHAFT TAB. 2 Producer Commercial name of oil Replacement interval

BP Autran DX III Fluid 9 Shell Donax TX Esso ATF E 25131 Castrol Transmax S Elf Elfmatic G2 Syn Elfmatic G3 FINA Finamatic HP Finamatic S6726 Mobil Mobil ATF Texaco Texamatic 7045 Valvoline ATF Dextron II-E Beverol Dextron II-E (Fina)matic HP JD Hygard JDMJ 20C Total Fluide AT42 Fluidematic Syn

Every 450 Mh (engine operation hours)

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MAINTENANCE INSTRUCTIONS

G701 G710 G711

OPENING OF THE FRONT BONNET Opening of the bonnet: Unlock the bonnet by pressing the pushbutton (1) and lift it in places of the arrows. The bonnet is kept in lifted position using a gas-fluid strut. Closing of the bonnet: Take the bonnet in places of the arrows and press it down until the lock clicks.

Rapid closing of the bonnet may damage filaments of the head-lamp bulbs in the front bonnet.

MAINTENANCE OF THE DRY AIR CLEANER – INDICATOR OF CLOGGING

Maintenance of the cleaner shall be carried out when clogging is indicated.

The indicator is accessible after tilting of the engine front bonnet. It can be found on the left side of the air cleaner, close to the suction pipe elbow.

FUNCTION OF THE INDICATOR OF CLOGGING The level of clogging of the air filter is in-dicated by position of the slider (1) in the window. In case the indicator (1) reaches the red field service (2), it is necessary to carry out maintenance of the dry air cleaner.

After completion of maintenance of the dry air cleaner restore cor-rect function of the indicator of clogging.

Press the lid on the indicator body (3) in direction of the arrow; this unlocks me-chanically the slider (1) that returns to its initial position and restores function of the indicator.

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MAINTENANCE INSTRUCTIONS

G712 G713 G714

INSTRUCTIONS TO MAINTENANCE OF DRY AIR CLEANER Carry out maintenance of the air cleaner as follows: 1. Lift up the front bonnet. 2. Release the air cleaner lid clips (see

the arrows). 3. Remove the air cleaner cover (1).

REGENERATION OF MAIN AIR CLEANER CARTRIDGE Pull out the main cartridge of the dry cleaner (2). Unless the main cartridge is damaged (no dust may be on the inner side of the cartridge), carry out regeneration of the cartridge by purging from the inner side of the cartridge using compressed air. The main cartridge may be regenerated up to three times. The cartridge shall be replaced once per year.

REPLACEMENT OF AIR CLEANER SAFETY CARTRIDGE Pull out the safety cartridge of the dry air cleaner (3).

The safety cartridge cannot be re-generated. It shall be always re-placed in the following cases: - damage of the main cartridge, - after 5 maintenances of the air

cleaner, - at least once per two years.

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MAINTENANCE INSTRUCTIONS

G715 G720 G735

RE-INSTALLATION OF CARTRIDGES OF THE AIR CLEANER Carry out this operation in the reverse order. When re-installing the cartridges, pay at-tention to the following. - cleanness of the contact surfaces, - the cartridges must not be deformed

and must not vibrate after installation; - perfect tightness of the whole air

cleaner shall be ensured after closing the cover;

- After completion of maintenance of the dry air cleaner restore correct function of the indicator of clogging.

OIL TANK OF HYDROSTATIC STEERING The tank is installed in the left side of the tractor and accessible after lifting of the front bonnet. Using the oil-gauge rod (A) check level of oil in the hydrostatic steering tank; keep the level between the marks MIN. and MAX., see Fig. (A). After removing the nut (1) and tank lid re-fill oil as necessary.

REFILLING OF BRAKE FLUID The tank is installed in the left side of the tractor and accessible after lifting of the front bonnet. Keep the brake fluid level between 3/4 of the tank capacity (max.) and 1/2 of the tank capacity (min.).

When handling with brake fluid pay special attention to clean-ness. Check the brake fluid level before each drive.

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MAINTENANCE INSTRUCTIONS

G749 F206

GEARBOX DISTRIBUTOR – REPLACEMENT OF OIL CLEANER CARTRIDGE The gearbox distributor is installed on the right side of the tractor, behind the fuel tank and the oil cleaner is accessible from underneath the tractor.

Before replacement of the oil cleaner cartridge place a suitable container un-der the tractor to catch any oil leakage.

1. Screw out the cleaner body (1). 2. Replace the filtration cartridge (2). 3. Screw in the cleaner body (1). Intervals of replacement of the oil cleaner cartridge: New tractor: - After first 70 operational hours (Mh) - After first 300 Mh - Then every 300 Mh

∗ FRONT OUTPUT SHAFT The oil check and refilling plug (1) is lo-cated on face of the front output shaft box. In case of a front output shaft with stan-dard direction of rotation the oil check and refilling plug is replaced by a hollow screw of the oil cooler hose. Perform check after removal of the hollow screw.

After removing the check plug, the oil level shall reach the check hole lower edge.

When replacing oil, clean the strainer oil cleaner (2). It is accessible after removal of the lock ring and lid.

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ESSENTIAL TECHNICAL PARAMETERS TECHNICAL SPECIFICATIONS OF ENGINES OF TRACTORS

Type of tractor Z 8541 Z 9541 Z 10541 Type of engine 1205 1005 1305 Engine compression ignition, 4-stroke cycle, direct fuel injection, turbo-

charged Engine design in-line, vertical, water-cooled Number of cylinders 4 4 4 Stroke volume cm3 4,156 4,156 4,156 Bore x stroke mm 105x120 105x120 105x120 Nominal speed ot/min-1 2,200 2,200 2,200 Order of injection 1-3-4-2 1-3-4-2 1-3-4-2 Compression ratio 17 17 17 Max. override speed ot/min-1 2,460 2,460 2,460 Idle speed ot/min-1 800±25 800±25 800±25 Net power at nominal speed, measured acc. to ISO 2288 kW 60 66 74

Specific fuel consumption at the given power g.kW-1.h-1 254 254 254

Max. torque (Mt) Nm 351 391 440 Excess of Mt % 35 35 35 Lubrication of engine Pressure system with gear pump Max. consumption of oil after 100 Mh of engine running-in g.kW-1.h-1 0.7 0.7 0.7

Pressure of oil at engine nominal speed and tempera-ture of oil 80 °C

MPa 0.2 - 0.5 0.2 - 0.5 0.2 - 0.5

Minimum pressure of oil at 750 rpm and oil temp. 80 °C MPa 0.05 0.05 0.05

Max. temp. of cooling fluid °C 106

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ESSENTIAL TECHNICAL PARAMETERS TECHNICAL SPECIFICATIONS OF ENGINES OF TRACTORS Type of engine 1205 1005 1305 Valve gear OHV Oil cleaner Full-flow, disposable Fuel cleaner single-stage with replaceable cartridge Type of injection pump PP 4M 10P1i 3780 PP 4M 10P1i 3775 PP 4M 10P1i 3776 Type of nozzles DOP150S428-4104 DOP150S428-4104 DOP150S428-4104 Injectors opening pressure MPa 25-0.8 Angle of injections advance ° 12 Valve play of cold engine: − inlet valve − exhaust valve

mm mm

0.25±0.05 0.25±0.05

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ESSENTIAL TECHNICAL PARAMETERS POWER

Type of tractor Z 8541 Z 9541 Z 10541 Type of engine 1205 1005 1305 Power on output shaft (kW±2%) - at nominal speed engine and shifted speed 1,0 rpm of the

output shaft

New engine having 100 Mh max. 50 55 62.5 Run-in engine (over 100 Mh 52.5 58 65.5

LIFTING FORCE OF THE 3-POINT HITCH

Type of tractor Z 8541 Z 9541 Z 10541 Type of engine 1205 1005 1305 Lifting force at end of lower links of the rear 3-point hitch, within full stroke, at max. usable pressure - with one auxiliary cylinder (kN) - With two auxiliary cylinders (kN)

34.4 41.5

Lifting force at end of lower links of the front 3-point hitch, within full stroke, at max. usable pressure (kN) 23

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INDEX A

Acquaintance with the tractor 6Angle adjustment of the steering wheel 7Automatic guide mouth of the multi-storey hitch CBM >31/03/2007 8Automatic guide mouth of the multi-storey hitch CBM 01/04/2007< 8

C Control panel on the right cab column 7

E Electric installation 12Essential technical parameters 20External control of rear arms of the hydraulic equipment 11

F Front output shaft 19Function of the indicator of clogging 16Fuse dose (20 fuses)) 12

G Gearbox distributor – replacement of oil cleaner cartridge 19

H Height adjustment of the steering wheel 7Hydraulic equipment 11

I Instructions to maintenance of dry air cleaner 17

L Lifting force of the 3-point hitch 22

M Maintenance instructions 16

Maintenance of the dry air cleaner – indicator of clogging 16Maximum permissible vertical static loading of hitches for trailers and semi-trailers 9Maximum permissible vertical static loading of hitches for trailers and semi-trailers 10

O Oil tank of hydrostatic steering 18Oils for 4-cylinder turbo-charged engines of Z 8541 – Z 10541 13Oils to the front output shaft 15Opening of the front bonnet 16

P Planned technical maintenance 13Power 22

R Recommended oils for turbo-charged engines according to ambient temperature 14Refilling of brake fluid 18Regeneration of main air cleaner cartridge 17Re-installation of cartridges of the air cleaner 18Replacement of air cleaner safety cartridge 17Reversible switches, switches and levers 6

T Technical specifications of engines of tractors 20Tilting steering wheel 7Transport use 8

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Supplement to the operation and maintenance manual for tractors Proxima Plus Z 8545 Z 9541 Z 10541 Issue: 2-100-2007 Publication no.: 22.22.12.450 Zetor Tractors a.s. Department of technical documentation Trnkova 111 632 00 Brno