zero landfill: organics - rethinkwaste.org
TRANSCRIPT
SBWMA Environmental Goals:“Triple-Zero”
ZeroOrganics to
Landfill
ZeroOrganics to
Landfill
1Zero
Recyclables to Landfill
ZeroRecyclables to Landfill
2Zero
Net GHG in Operations
ZeroNet GHG in Operations
3
Our goals also conform to State Mandates
• Reduce waste 75% by 2025 (vs. 2014 levels)
• SBWMA currently at 50%
• organics to landfill = methane/GHGs
• Organics-Specific Diversion Laws:• AB 32-Global Warming Act (2006) • AB 341-Mandatory Commercial Recycling Act (2011) • AB 1594-Yard Trimmings & ADC LF Limits Act (2014) • AB 1826-Mandatory Organics Recycling Act (2014) • SB 1383-Short-Lived Climate Pollutants Act (2016)
New Gen. Legislative Mandates
DIVERSION PROBLEM: Agency Diversion is Not Meeting Future Goals
75% Goal
Note: 10% diversion-boost from “Single Stream” recycling, making recycling convenient for users
25% Diversion Gap
Organics is Largest % of Waste Stream
1. Mixed Paper (Wet), 11.2%
2. Mixed Paper (Dry), 3.6%
3. OCC, 1.6%4. AluminumUBC's, 0.2%5. Tin Cans, 0.4%
6. MixedMetals, 1.9%
7. PETEContainers, 0.3%
8. HDPEContainers, 0.5%
9. FilmPlastics, 3.8%
10. All OtherPlastic,3.8%
11. CRVGlass, 1.5%
12. Other Glass, 0.2%
13. Lumber, 9.5%
15. Compostables/Food Waste, 31.3%
16. Textiles,4.1%
17. Interts,2.6%
18. Haz Waste, 0.0%
19. E‐Waste, 0.6%
20. Fines, 1.5%
21. Refuse, 20.4%
Residential Waste Commercial/MFD Waste
Organics/food waste is largest single category of landfilled material for both
Residential & Commercial/MFD
So What are Barriers to Increasing Organics Diversion?
1.Sorting Organics out of Garbage2.Disposing of Organics other than in
Landfill in cost efficient way
Lack of compost facilities = capacity crisisTotal cost for Organics (T&D at $75-$80ton) more than landfilling • Cost increasing at 4% per year average • Long-haul costs for Organics BVO (70 miles/trip)~100K/year saving)• Future transportation cost will increase due to traffic
COMPOST COST PROBLEM: Organics to Compost – Costly & Scarce
$40.77 $42.19 $43.65 $45.19
$49.70 $51.19 $52.73
$32.00 $32.91 $33.85 $34.32 $33.82 $34.60 $35.71
$0.00
$10.00
$20.00
$30.00
$40.00
$50.00
$60.00
2011 2012 2013 2014 2015 2016 2017
SBWMAComposting Cost per Ton
Republic Newby Island Organics Recology BVO/Grover Composting
Current: Comm./MFD w/Organic Service = Approx. 20%Current: Comm. Organic (SSO) Lifts = 7%Double Organics Lifts to 14% = Increase of $2.5M/year in Collection Costs
Adding Commercial Organics Collection is Expensive (And Does Not Solve the Contamination issue)
What’s the Solution? ZLF Proposes O2E
1. Target Organics to meet diversion & GHG goals
2. Current Approach = inadequate/expensive Diversion problem “Sorting”/contamination problem Compost-cost problem Expanding commercial SSO = higher collection costs/rates
Solution: Enhanced Processing at Shoreway & Organics-to-Energy at nearby Waste Water Plant (WWTP)
O2E Process Flow
Organics sorted from garbage at Shoreway or
at generator
Organic waste converted into clean slurry at
Shoreway
Clean slurry delivered to WWTP for conversion to
Green-Energy
Full O2E System Process Flow
Polished Organics
Extracted Organics
OREXOrganics Extraction Organics Polishing
MSW
MSW SortingMSWWWTP AD
MSW Sort In-feed 700 TPD
(@50ton/hr)
Power and/orBioCNG
Organic to WWTP
200 TPD(4 loads/day)
SortedOrganics
MSW/SSO
O2E Pilot Equipment at Shoreway Transfer Station
Storage Tanks
Truck Load Out
Shredder, Orex Press, Polisher
Organics-to-Energy(O2E) Phasing
Phase 1: O2E Pilot
• Validate full 02E system diversion
• Validate WWTP AD partnership
Phase 2: Full O2E (MSW Sort System)
• Eliminate Organics to landfill
• Eliminate Recyclables to landfill
• Reduce GHG emissions from LF + trucking
Phase 3 (optional): CNG / Bio-CNG
• Convert Collection Fleet to CNG
• Replace diesel with BioCNG
O2E Pilot - Source of Funds
SBWMA CapEx
FY 18/19 Budget has $2.25M Capital dedicated for O2E Pilot
Pilot equipment can be repurposed in Full-System
The Pilot does not obligate SBWMA to build Full-System but pilot is revenue positive and budget approved by BOD
Cost of Equipment (Net of CalRecycle Grant)$5,000,000 Estimated Equipment Installed Cost
$250,000 Installation Contingency
($1,800,000) CalRecycle – Repurpose SF Orex Press
($1,200,000) CalRecycle – Equipment Grant
$2,250,000 Total SBWMA CapEx Cost
($1,000,000) Potential Other Grants
O2E Pilot Project - Financial Summary
O2E Pilot Cost Category (Based on ~20,000 tons/year) $/Ton Total $/Yr.
CAPEX (Budget amount of $2.25M) 11.54 225,000
OPEX 10.95 213,504
Organic Slurry to WWTP (T&D) 26.25 511,875
Residual Disposal to Landfill (T&D) 14.43 281,434
Total Cost of O2E Pilot $63.17 $1,231,813
Assumptions: Financial summary based on processing commercial organics Does not include cost of preprocessing test batches of MSW at MRF Tip fee for slurry at WWTP to be determined based on contamination levels $2.25M CapEx straight-line depreciation over 10-years
Business As Usual Cost Comparison $/Ton Total $/Yr.
Current Cost of Transport & Compost $69.20 $1,349,400
O2E Full-Project Financial Summary
O2E Full-Project Cost Category (Based on ~200,000 tons/year) $/Ton Total $/Yr.
CAPEX Depreciation (Financing not Included) 8.24 1,500,000
OPEX (Sort System Operations) 9.75 1,774,803
Organic Slurry to WWTP (T&D) 8.40 1,528,800
Residual Disposal to Landfill (T&D) 48.24 8,779,680
Total Cost of O2E $74.63 $13,583,283
Business As Usual Cost Comparison $/Ton Total $/Yr.
Disposal Cost (Landfill, Compost & Transport) 72.00 13,104,000
Additional Organics Collection Cost 13.74 2,500,000
Total BAU Cost (without O2E) $85.74 $15,604,000
Full Project Financing Assumptions and Details
Full-Project approval and construction planned for year 2020
Full-Project CapEx est. $15-20M depending on need for transfer station expansion
Grants are possible but not included in CapEx projections
SBWMA Bond Refinancing can provide +$10M of project CapEx
Finance cost for remaining $5-10M CapEx estimated $500K
O2E Key Environmental Benefits
SBWMA Sort System will:
Remove 90% of recyclable containers & cardboard
Remove 90% of food waste in MSW
Clean organic material (or “fraction”) for delivery to WWTP
WWTP Anaerobic Digestion will:
Convert organic slurry to green energy to achieve Zero Net GHG
Potential for BioCNG fuel to “Deep Green” collection fleet
O2E Full System Projected Overall SBWMA Diversion
Projected Diversion – 67%
O2E Project will Increase
SBWMA Diversion 16%
Benefits of Partnering with WWTP
Reduced hauling cost vs. compost
Leverage existing WWTP infrastructure
WWTP self-generation of power
Future BioCNG pipeline opportunity
Ratepayer benefits (SVCW & SBWMA ratepayer overlap)
Demonstrates interagency cooperation
No need for composting, reducing burden already limited composing operations
Demonstrates success for future grant funding requests
O2E Phase 3: Potential BioCNG Fleet Fuel SVCW partnership - Potential to pipe-back BioCNG to fuel fleet
This option is not included nor required to justify O2E
BioCNG production would meet/exceed current fleet needs
How Would it Work?
All SBWMA organics are digested by SVCW
Biogas is “cleaned” and compressed into BioCNG
SVCW provides/sells BioCNG to the SBWMA for fueling truck fleet at Shoreway
Financial Case for BioCNG Project
The O2E/BioCNG project represents the single greatest action that the Agency can take to mitigate GHG & climate change
SBWMA Technology Partner - Anaergia
Integrated Solutions Provider
Processing Waste
Municipal Solid Waste
Collected Food Waste
Wastewater Biosolids
Clean Water
Renewable Gas
Agricultural Waste
Fertilizer
Renewable Power
Recyclables
27
Anaergia Major Projects
Limassol, Cyprus Processes 140,000 TPY of MSW using OREX and a suite of Anaergia technologies to produce biogas, recyclables, and RDF to achieve 89% recoveryOperational: September 2017
Toronto CanadaProcesses 70,000 TPY of OFMSW using OREX at RecologyOperational in April, 2019
Goa, IndiaProcesses 36,000 TPY of MSW using OREX and a digester to produce electricity, biogas, and refuse derived fuel (RDF) achieving a 94% recovery.Operational: March 2016
Cardiff, UKProcesses 42,000 TPY of SSO food waste using OREXOperational: December 2016
Cape Town, South AfricaProcesses 140,000 TPY of MSW using OREX to produce wet fraction for AD and bio-methane.Operational: March 2017
SingaporeProcesses 35,000 TPY of SSO with 25% contamination using OREX and a digester and generating 2MW of power.Operational: November 2016
O2E Benefits – (Diversion, Energy, and GHG)
Electricity Production
BioCNG Production
Pilot
Full Scale
OREX Throughput TPY
% of 2020 Goal Food Waste Only
% of 2025 Goal Food Waste Only
MWh production
MTCO2e Avoided
Gal Diesel Offset
MTCO2eAvoided
75 tpd 19,500 38% 31% 9,275 1,589 520,132 7,836
200 tpd 52,000 102% 83% 24,733 4,239 1,387,017 20,896
300 tpd 78,000 154% 124% 37,100 6,358 2,080,526 31,344