zer m a · 2019-06-27 · ucing high quality output. the cutters can be turned after a side is worn...

The shredders use concave ground square knives, prod- ucing high quality output. The cutters can be turned after a side is worn out.

All ZERMA shredders are equipped with our E-style flat rotor. The knives are fixed in special knife holders fitted in machined pockets.

The ZBS shredders feature an aggressive tangential infeed for easy feeding without the need for a hydraulic system. Lumps of up to 400 mm diameter can be processed easily in this machine series.

GENERAL DESCRIPTION

The ZBS series shredders are single shaft shredders with tangential infeed thus eliminating the need for a hydraulic feeding system. The compact and manoeuvrable design combined with the ‘plug and play’ controls give this machine total flexibility and ease of use. Like the bigger brothers in the ZS series, the ZBS are equipped with outboard bearings, 310 mm diameter flat E rotors with 600 mm or 850 mm width , driven by an oversized geared motor, and incorporate the proven ZERMA knife holder and knife design. The user friendly design allows for simple and efficient cleaning and maintenance. The low rotor speed of 60 rpm combined with the compact design of the ZBS shredders makes it possible to shred lumps at a relatively low noise level. The machines can be fed manually or by conveyor. Material discharge can be done via conveyor or into a drop box.

APPLICATIONS

The ZBS shredders have been designed for in house recycling of small lumps and purges from injection and blow molding processes. The typical input materials are small and medium sized cakes such as head waste. The material can be shred to reduce the volume or processed further in a granulator to be re introduced into the production process immediately. The machine also can be used to destroy sensitive products or to recycle small batches of low volume products to avoid contamination of the main product line.

ZBSAFFORDABLE SHREDDER FOR LUMPS & PURGINGS

Shredders // Granulators // Pulverizers //Attachments

ZBS // ZIS // ZSS // ZRS // ZTS/ZTTS // ZWS // ZXS

ZERMATHE HOME OFSIZE REDUCTION

ENGLISH

PLASTIC SIZE REDUCTIONRUBBER SIZE REDUCTION

WOOD SIZE REDUCTIONE-WASTE SIZE REDUCTION

ADVANTAGES

• Affordable solution for small lumps• Simple upgrade for existing granulation system• Easy to move and place• tangential infeed avoids the need for a hydraulic pusher• Small footprint• Low energty consumption

AMIS MASCHINEN-VERTRIEBS GMBHIM ROHRBUSCH 15 I 74939 ZUZENHAUSEN I GERMANYPHONE: +49 (0)6226-7890-0 I FAX: +49 (0)6226-7890-222E-MAIL: [email protected]

ZERMA EUROPEAMIS MASCHINEN-VERTRIEBS GMBH

WWW.AMIS.DEAMIS Maschinen-Vertriebs GmbH · Im Rohrbusch 15 · 74939 Zuzenhausen | Germany

Briefbogen AMIS Recycling_2c_RZ.1 1 10.01.2007 15:03:28

AMIS Maschinen-Vertriebs GmbH Bankverbindungen: Geschäftsführer: D-74939 Zuzenhausen, Im Rohrbusch 15 Sparkasse Kraichgau Volksbank Kraichgau Commerzbank AG Anette Stork, Thomas Ottenthal Phone +49 (0) 6226.7890-0 BLZ 663 500 36, Kto-Nr. 211 533 83 BLZ 672 919 00, Kto-Nr.774 901 BLZ 670 400 31, Kto 201 370 400 Registergericht Mannheim HRB 341152Fax +49 (0) 6226.7890-222 IBAN DE92663500360021153383 IBAN DE73672919000000774901 IBAN DE62670400310201370400 USt.-Id-Nr. DE 162855 [email protected] SWIFT BRUS DE 66 SWIFT GENO DE 61 SSH SWIFT COBA DE FF 670 Steuer-Nr. 44077/00725www.amis-gmbh.de Finanzamt Sinsheim

ZBSAFFORDABLE SHREDDER FOR LUMPS & PURGINGS

ZERMA. THE HOME OF SIZEREDUCTION

SPECIFICATIONS

Type ZBS

DIMENSIONS

600 850

5 Xinjie Rd XinQiao Township Ind. Park, Songjiang Shanghai, Zip: 201612 , ChinaPHONE : +86 21 57645573 FAX : +86 21 57646766E-MAIL : [email protected]

ZERMA MACHINERY & RECYCLING TECHNOLOGY CO. LTD.SHANGHAI CHINA

ZBS 600/850

WWW.ZERMA.COM

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

G (mm)

H (mm)

Rotor diameter (mm)

Rotor width (mm)

Rotor speed (rpm)

Drive capacity (kW)

Rotor knifes (pcs)

Stator blades (rows)

Screen size (mm)

Effective working area (mm)

3106006111261>16490 x 550

99549022555251400550420950

3108506118.5401>16490 x 830

104549022555252080830470800

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PLASTICSIZEREDUCTION

E-WASTESIZEREDUCTION


All ZERMA shredders are equipped with a large diameter flat rotor. The knives are fixed in special knife holders fitted in machined pockets. Optional weld on hard facing is available for abrasive applications.

The ZSS series shredders benefit from sturdy ram cons- truction incorporating heavy duty guide bearings and un- iversal couplings for reliable operation.

GENERAL DESCRIPTION

The ZSS shredders are single shaft shredders with a powerful two speed swing ram design eliminating the risk of blocking and wearing out of internal guide rails. The machine is very versatile and can be used for shredding of all kinds of input materials and is well suited for different industries. The 457 mm diameter rotors ranging from 850mm to 2000 mm width are driven by either one or two oversized gearboxes. The hydraulic power pack is well integrated into the machine housing to save space and protect it from damage but is still easy to access or remove for maintenance. The standard E rotor features the proven ZERMA knife and knife holder design, as well as outboard bearings and a hydraulically operated screen cradle. The machines can be tailored to various applications and is offered with rotor cooling, hard facing and other wear options.

APPLICATIONS

The ZSS shredders have been designed for a wide range of applications and industries such as in-house and general recycling, electronic waste and post consumer waste handling. Input materials can be all types and forms of plastics such as lumps, pipes, film, bales, woven bags; electronic waste like cables and ICBs, paper, wood and other organic materials. Depending on downstream requirements, the shredded material, with size defined by the fitted screen size, can be used directly or can pass to the next stage of size reduction, for example a GSH granulator.

ZSSGENERAL PURPOSE SHREDDER




ENGLISH



ADVANTAGES

• Low speed, high torque geared drive• Powerful hydraulic swing type pusher (ram)• Proven well engineered design• Smaller footprint compared to traditional horiz- ontal pusher style shredders• Bolt-in drive shafts• Multiple rotor designs and materials• Two speed hydraulic system as standard

ZSSGENERALPURPOSESHREDDER


SPECIFICATIONS

Type ZSS

DIMENSIONS

850 850+ 1500 2000



ZSS 850/850+/1200/1500/2000

WWW.ZERMA.COM

A (mm)B (mm)C (mm)D (mm)E (mm)F (mm)

Rotor diameter (mm)Rotor width (mm)Rotor speed (rpm)Drive capacity (kW)Rotor knifes (pcs)Stator blades (rows)Ram feeder drive (kW)Screen size (mm)Cutting chamber volume (m3)Effective working area (mm)

3878507437601 or 23.75>401.16690 x 730

2085625243513858401940

1200

45712007455811 or 25.6>401.82800 x 1010

23007252585159011202265

4578507455601 or 23.75>401.37800 x 730

2300725258515908401985

457150074751021 or 25.6>402.27800 x 1290

23007252585159014002590

4572000742 x 551441 or 25.6>403.16800 x 1850

23007252585159019603710

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WOODSIZEREDUCTION









The internal ram design on the ZIS series allows the cutting chamber volume to be increased while keeping a small footprint. Making the ZIS ideal for shredding of big volume parts.

GENERAL DESCRIPTION

The ZIS series shredders are single shaft shredders with a large internal volume. The redesigned hydraulic pusher system creates approx 35% more space in the cutting chamber while increasing the power and speed of the ram itself. The machines are equipped with a 457 mm diameter ZERMA E rotor with widths ranging from 1200mm to 2000 mm. As on the ZSS machines, the rotor is driven via an oversized gearbox. The completely enclosed welded steel housing increases the stability and avoids material spillage. The ZIS incorporates all the traditional advantages of the ZERMA knife and knife holder design as well as standard features such as outboard bearings, hydraulic screen cradle, easy maintainability and advanced controls.

APPLICATIONS

The ZIS shredders have been designed to handle voluminous parts such as IBCs, wheelie bins, pallets, large drums etc but also retain the versatility and flexibility to be used for general recycling in the plastic and wood industry. As with all ZERMA shredders, the ZIS range can be equipped with a wear package for the processing of highly abrasive, filled materials.

ZISSHREDDER FOR VOLUMINOUS PARTS




ENGLISH



ADVANTAGES

• 35% more internal volume compared to the ZSS series• Internal hydraulic pusher (ram)• Variable speed, faster pusher movement• Smaller footprint compared to traditional horiz- ontal pusher style shredders• enclosed cutting chamber to avoid material spillage• all advantages of the conventional ZSS series






ZISSHREDDER FORVOLUMINOUSPARTSPLASTICSIZEREDUCTION

WOODSIZEREDUCTION


SPECIFICATIONS

Type ZIS

DIMENSIONS

1200 1500 2000

ZIS 1200/1500/2000



457120074558115.6

2.151400 x 1010

20707252600188023201140

4571500747510215.6

2.71400 x 1290

20707252600188026351420

4572000742 x 5514415.6

3.751400 x 1850

20707252600188037101980

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The ZXS shredders feature a high powered twin speed hydraulic system. This system ensures maximum pressure when feeding material into the rotor and high speeds on the backstroke.

GENERAL DESCRIPTION

The ZXS shredders are single shaft shredders with a powerful two speed swing ram design eliminat-ing the risk of blocking and wearing out of internal guide rails. The machine is very versatile and can be used for shredding of all kinds of input materials and is well suited for different industries. The 750 mm diameter rotors ranging from 1500 to 3000 mm width are driven by two oversized gearboxes. The low speed of 45 rpm guarantees a high torque and smooth operation. The hydraulic power pack is well integrated into the machine housing to save space and protect it from damage but still easy to access or remove for maintenance. The proven E rotor, knife holder and knife designs are taken to new dimensions to conquer the most demanding applications and challenges. The machines can be tailored to various applications with advanced controls and hydraulics, hard facing and other wear options.

APPLICATIONS

The ZXS shredders have been designed for the most demanding and high throughput applications in recycling industries. The input materials can be all types of plastics, wood, paper, cardboard, e-waste, post consumer waste, rubber, etc. in various shapes and sizes. Typical input materials are: fridges, purges, tires, pallets, bales, drums and barrels, pipes, film etc… The output material size is determined by the installed screen size and, except in some RDF (refuse derived fuels) and wood applications, the output material may need to be processed further to achieve the desired final size. For the recycling of complete truck and tractor tires the ZXS T model is configured with special wear protection and knives.

ZXSHEAVY DUTY SHREDDER




ENGLISH



ADVANTAGES

• Low speed, high torque gear drive

• Powerful two speed hydraulic swing type ram

• Heavy Duty design

• High throughput rates

• Suitable for very large and heavy parts

• Large diameter rotor (750 mm)






ZXSHEAVY DUTY SHREDDER


SPECIFICATIONS

Type ZXS

DIMENSIONS

1500 2000 3000



ZXS 1500/2000/3000

WWW.ZERMA.COM



7501500462 x 7576111>607.751500 x 1490

35809353420254016203560

7502000462 x 9096111>609.671500 x 1900

35809353420254020204190

7503000462 x 132136111>6013.51500 x 2600

358010153500254028205070

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RUBBERSIZEREDUCTION

WOODSIZEREDUCTION



The ZRS shredders use very large diameter flat E-style rotors. The knives are fixed in special knife holders fitted in machined pockets.

The ZRS pipe shredders are equipped with a special feeding trough sized to take pipes of up to 6 m length. A powerful hydraulic ram forces the pipes into the rotor.

GENERAL INFORMATION

The ZRS shredder is the world’s first single shaft shredder capable of handling large diameter pipes (up to 1200mm dia ) without the need for pre cutting. Since their introduction they have become the per se standard for pipe shredding and are used world-wide by leading pipe manufac-turers. More than 200 installations demonstrate our technological leadership in this market and our continuing innovation is based on market demands and customer feedback. Dependent on pipe diameter, the ZRS rotor diameters and widths range from 800mm up to 1500 mm. The standard hopper accepts pipe lengths of up to 6 m. The combination of advanced controls, low rotor speed and smooth hydraulics create a reliable and easy to use system.

APPLICATIONS

The main focus of the ZRS shredders is the shredding of large diameter pipes or bundles of smaller pipes and profiles made from HDPE, PP and PVC. The machines can also be used for recycling of other plastic materials such as large lumps, stacked wheelie bins and pallets etc. In combination with other ZERMA size reduction equipment such as granulators and pulverizers we are able to provide a complete turn-key recycling solution.

ZRSPIPE/PROFILE SHREDDER




ENGLISH



ADVANTAGES

• No pre cutting of pipe lengths necessary• Process pipes up to 1200 mm diameter• Automatic control giving virtually risk free operation• Elimination of amperage peaks• High throughput rates• Allows feeding of bundles or nested pipes and profiles• Large diameter rotor (up to 1500 mm)






ZRSPIPE/PROFILE SHREDDER


SPECIFICATIONS

Type ZRS

DIMENSIONS

800 1000 1500



ZRS 800/1000/1500

WWW.ZERMA.COM

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

G (mm)

H (mm)

Rotor diameter (mm)

Rotor width (mm)

Rotor speed (rpm)

Drive capacity (kW)

Rotor knifes (pcs)


Ram feeder drive (kW)

Feeding trough volume (m3

)

Biggest pipe (mm)

852800402 x 37601 or 2112.73500 x Ø630

769514201830386097525455902565

10331000362 x 451081 or 2156.76500 x Ø850

11940158019656720108029655902660

14821500232 x 552061 or 21512.66500 x Ø1200

12180182023206720108032505903160

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The ZERMA tyre shredders use special highly wear resistant tungsten carbide flat knives, these knives ensure a long lifetime working with abrasive and contaminated materials.

The ZTS and ZTTS shredders are equipped with a large diameter flat rotors with weld on hard facing. The knives are fixed in special knife holders fitted in machined pockets.

The oversized gearbox driving the rotor is supported by a very sturdy torque arm cushioning the shocks created while grinding.

GENERAL DESCRIPTION

The ZTS and ZTTS single shaft shredders are specially designed for the processing of complete or pre shred tyres. Both machines machines feature a 750 mm diameter rotor with width options 1500mm to 3000 mm with oversized outboard bearings and twin gear drives. The tangential infeed ensures optimal feeding of the input materials while eliminating the need for a hydraulic feeding system. All tyre shredders are equipped with a complete wear package including rotor hard facing plus special knives and wear plates made from highly wear resistant steel. The ZTS and ZTTS ranges differ in the number of stator knives and the screen sizes used. The modular design makes it easy to integrate either machine into existing installations.

APPLICATIONS

The ZTS with its single row of stator knives is used to pre-shred complete car tyres or large pieces of pre-reduced truck tyres down to a size of approx 150 mm. The twin rows of stator knives and screen in the ZTTS enable it to process the tyre shreds down to any required size > 20 mm The unique machine design combined with the variable cutting gap create an optimal separation of rubber and steel fractions when the machine is used with 20 mm screen. Therefore steel can be removed easily in the following process with magnetic separation equipment. The machines are also used in the processing of RDF and other alternative fuel applications.

ZTS/ZTTSSHREDDER FOR CAR TYRES




ENGLISH



ADVANTAGES

• Single large diameter rotor (750 mm)

• Proprietary knife design and material

• Variable knife gap to improve separation of st-

eel and rubber

• Compact Heavy Duty design

• High throughput rates

• Fast and easy tool change and maintenance






ZTS/ZTTSSHREDDER FORCAR TYRES


SPECIFICATIONS

Type ZTS/ZTTS

DIMENSIONS

1500 2000 3000

ZTS/ZTTS 1500/2000/3000

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

Rotor diameter (mm)

Rotor width (mm)

Rotor speed (rpm)

Drive capacity (kW)

Rotor knifes (pcs)


Screen size (mm) ZTS

ZTTS

Effective working area (mm)

760

1500

45

2 x 90

76

1 or 2

>16

1005 x 1620

2245

605

2700

1000

1620

3525

760

2000

45

2 x 110

96

1 or 2

>16

1005 x 2020

2270

605

2700

1000

2020

4105

760

3000

45

on request

136

1 or 2

>16

1005 x 2820

2300

605

2700

1000

2820

4955

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RUBBERSIZEREDUCTION


80 mm screen bars 80 mm screen bars 80 mm screen bars

zer m a · 2019-06-27 · ucing high quality output. the cutters can be turned after a side is worn...

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