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WI2000 Weld Bead Inspection System

For Tube and Pipe

2010 Capabilities Overview | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Your Machine Vision Technology Partner

XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

The Objective

Monitoring the Surface Profile to provide real-time information about:

how the tube was formed;

quality of the weld; and

consistency of the process.


The Solution: WI2000p Weld Inspection System

A 3D Laser Based Camera System that Scans Tubes Post Weld for Weld and Forming Issues, with:

Up to 10 Different Measurements Tracked

100 - 400 Images/Sec

7 µm resolution

Rugged Housing

Generates Alarm Output


Where to Use it?

Feeding

Store

Uncoil Sizing Scarf Forming Weld

#1 #2


HFI Line Installation - Startup


HFI Line Installation with “Fireballs”


Laser Line Installation – Low Angle


HFI Line Installation with Red Bead

CONFIDENTIAL | UNAUTHORIZED DISTRIBUTION PROHIBITED

Types of Defects


Mismatch

Height Difference (h) = Mismatch


Weld Undercut

Height Difference (h) = Undercut


Bead Height

Height Difference (h) = Bead Height


Deflection

Height Difference (h) = Deflection


Freeze Line

Height Measured (h) = Freeze Line


Bead Roll/Position

Found Angle (θ) = Bead Roll


Bead Slope Angle

Found Angle (θ) = Left / Right Bead Slope Angle


Bead Width

Distance Measured (w) = Bead Width


Bead Ratio

Bead Ratio = Bead Height Measured (h) / Wall Thickness (e)


Scarf Width

Distance Measured (w) = Scarf Width


Defect Example: Laser Welded Tube with Mismatch

White Line = Laser Line Blue Line = Centre of Laser Line

Red Line = Ideal Tube Profile


Defect Example: TIG Welded Tube with Sunken Weld




Defect Example: ERW Welded Tube with FreezeLine



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Defect Screenshots from a Recent Example

Sensor model SR12

Resolution: 0.021 mm x 0.021 mm

Tube size 100mm x 3.10mm

HF welded Carbon Steel


Large Mismatch Defect


At Butt Weld


Open Weld


Correlation between WI-2000p and Micrograph

Profile Display from WI2000p Micro Graph Sample


Benefits of Installing a WI2000p

Find Defects Sooner

Faster Set Up of Mill

Detect defects not found by other NDT systems

Maintain Tighter Control of Production

Reduce Scrap Rate

Reduce Customer Returns


Partial Customer List


THANK YOU !

XIRIS AUTOMATION INC.

[email protected]

www.xiris.com
mailto:[email protected]

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