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YOUR ATV CAN BE HAZARDOUS TO OPERATE.A collision or rollover can occur quickly,even during routine maneuvers such asturning and driving on hills or over obsta-cles, if you fail to take proper precau-tions.

For your safety, it is important to under-stand and follow all the warnings con-tained in this Operator’s Manual and thelabels on your ATV prior to riding.

This Arctic Cat ATV Operator’s Manualshould be considered a permanent part ofthe ATV and must remain with the ATVat the time of resale. If the ATV changesownership more than once, contact ArcticCat Inc., Service Department, P.O. Box810, Thief River Falls, MN 56701, forproper registration information.

Labels should be considered as perma-nent parts of the ATV. If a label comes offor becomes hard to read, contact yourArctic Cat dealer for a replacement.

FAILURE TO FOLLOW THE WARN-INGS CONTAINED IN THIS MAN-UAL CAN RESULT IN SERIOUSINJURY OR DEATH.

For your safety, it is important all opera-tors be properly trained to operate anATV. Training is available: U.S. owners,call 800-887-2887; Canadian owners,call 613-739-1535.

Un cours d’instruction est disponible:pour les propriétaires canadiens, compo-sez le 613-739-1535.

Particularly important information is dis-tinguished in this manual by the follow-ing notations:

California Proposition 65

! The Safety Alert Symbol means ATTENTION!BE ALERT! YOUR SAFETY IS INVOLVED.

WARNING indicates a hazardous situationwhich, if not avoided, could result in death orserious injury.

! WARNING

CAUTION, without the safety alert symbol, isused to address practices not related to per-sonal injury.

CAUTION

NOTE: A NOTE provides key information to make pro-cedures easier or more clear.

! WARNINGThis product contains or emits chemicals known to the State of California tocause cancer and birth defects or other reproductive harm.

1

ForewordCongratulations and thank you from Arc-tic Cat Inc. for purchasing an ARCTICCAT® All-Terrain Vehicle (ATV). Builtwith American engineering and manufac-turing know-how, it is designed to pro-vide superior ride, comfort, utility, anddependable service.

You have chosen a quality Arctic CatATV designed and built to give depend-able service. Be sure, as the owner/opera-tor of an Arctic Cat ATV, to becomethoroughly familiar with its basic opera-tion, maintenance, and storage proce-dures. Read and understand the entireOperator’s Manual before operating theATV to ensure safe and proper use ofyour new Arctic Cat ATV. Always oper-ate the ATV within your level of skill andcurrent terrain conditions.

This Operator’s Manual is furnished toensure that the operator is aware of safeoperating procedures. It also includesinformation about the general care andmaintenance of your ATV.

Carefully read the following pages. Ifyou have any questions regarding thisATV, contact an authorized Arctic CatATV dealer for assistance. Remember,only authorized Arctic Cat ATV dealershave the knowledge and facilities to pro-vide you with the best service possible.

• Know all local, state/provincial ridinglaws,

• Respect your ATV,• Respect the environment, and• You will gain the respect of others.

We also advise you to strictly follow therecommended maintenance program asoutlined. This preventive maintenanceprogram is designed to ensure that allcritical components on this ATV are thor-oughly inspected at various intervals.

All information in this manual is based onthe latest product data and specificationsavailable at the time of printing. ArcticCat Inc. reserves the right to make productchanges and improvements which mayaffect illustrations or explanations withoutnotice.

Some illustrations used in this manual areused for clarity purposes only and are notdesigned to depict actual conditions.Because Arctic Cat Inc. constantly refinesand improves its products, no retroactiveobligation is incurred.

Arctic Cat and the ATV Safety Instituterecommend that all ATV operators ride theappropriate-sized ATV according to age.

Protect Your Sport

Parts and AccessoriesWhen in need of replacement parts,oil, or accessories for your Arctic CatATV, be sure to use only GENUINEARCTIC CAT PARTS, OIL, ANDACCESSORIES. Only genuine Arc-tic Cat parts, oil, and accessoriesare engineered to meet the stan-dards and requirements of yourArctic Cat ATV. For a complete listof accessories, refer to the currentArctic Cat ATV Accessory Catalog.

To aid in service and maintenanceprocedures on this ATV, a ServiceManual and an Illustrated Parts Man-ual are available through your localArctic Cat ATV dealer.

Category Age (Years)

Speed Limitations

(MPH)NOTES

Y-12+ 12 or Older

15 - Limited30 - Maximum

Operate Under Adult Supervision

T-14 14 or Older

20 - Limited30 - Limited

38 - Maximum

Operate Under Adult Supervision

G & S 16 or Older

According to Local Regula-

tions—

2

Table of ContentsForeword .................................................. 1Parts and Accessories............................ 1Limited Warranty ..................................... 3Warranty Procedure/Owner

Responsibility...................................... 4Arctic Cat ATV Emission Control

Warranty Statement ............................ 5Arctic Cat Emission Control System

Limited Warranty ................................. 6U.S. EPA Emission Control Statement/

Warranty Coverage (U.S. Only) .......... 7Declaration of Conformity ...................... 8

DIVISION I - SAFETYATV Safety Alert .................................... 10Rider Training Course........................... 11Hangtag .................................................. 12Warning Labels & Information ............. 13Warnings ........................................... 14-22Prevention......................................... 23-26

Safe Riding Clothing and Gear ............ 23ATV Condition ...................................... 24

TCLOC.............................................. 24First Aid and Survival ........................... 25

Active Riding ......................................... 27Sound Judgment .............................. 28-32

Environment ......................................... 28Those Around You................................ 29Equipment ............................................ 30Load Capacity Ratings......................... 31Speedrack ............................................ 31Personal Choices ................................. 31

SIPDE ............................................... 33Supervision............................................ 34

Taking Responsibility............................ 34Inexperienced/Untrained Riders ....... 34Experienced/Trained Riders.............. 34

DIVISION II - OPERATION/ MAINTENANCEATV Specifications ................................ 35Location of Parts and Controls............ 36ATV Operation .................................. 37-46

Basic Operating Maneuvers................. 37Starting a Cold Engine...................... 37BONE-C............................................ 37Starting the Engine ........................... 37

Handling the ATV (Active Riding Techniques)....................................... 39

Tips ...................................................... 45General Information ......................... 47-59

ATV Identification Numbers.................. 47Ignition Switch Key ............................... 47

Control Locations and Functions.......... 47Power Steering..................................... 50Speedometer/LCD (500/550/700/TBX/

Limited/Mud Pro)............................... 51Speedometer/LCD (1000 XT) .............. 53Electric Fuel Pump ............................... 54Gas Hoses ........................................... 54Oil Level Stick....................................... 55Seat Latch ............................................ 55Tailgate Latch (TBX)............................. 55Cargo Box Latch Handles (TBX) .......... 55Side Storage Compartment (TBX) ....... 56Safety Flag Bracket .............................. 56Rack Loading (Front and Rear) ............ 56Trailering and Towing............................ 56Transporting ......................................... 57Gasoline-Oil-Lubricant ......................... 57Engine Break-In ................................... 58Burnishing Brake Pads......................... 59

General Maintenance ....................... 60-75General Maintenance........................... 60Liquid Cooling System ......................... 61Oil Cooler (Mud Pro/1000) ................... 62Shock Absorbers .................................. 63General Lubrication.............................. 63Hydraulic Hand Brake .......................... 65

Brake Fluid........................................ 65Brake Lever Lock .............................. 65Brake Hoses ..................................... 65Brake Pads........................................ 65

Rear Foot Brake ................................... 65Protective Rubber Boots ...................... 66Battery.................................................. 67Jump-Starting....................................... 68Spark Plug(s) ....................................... 70Throttle Cable Adjustment.................... 70Air Filter................................................ 70Air Filter Housing Drain(s) .................... 71Draining V-Belt Cover ........................... 71Tires ..................................................... 72Wheels ................................................. 72Muffler/Spark Arrester .......................... 73Light Bulb Replacement ....................... 73Checking/Adjusting Headlight Aim ....... 74Fuses ................................................... 74Electrical Output Terminals .................. 75Storage Compartment/Tools ................ 75

Preparation for Storage ........................ 76Preparation after Storage ..................... 77Maintenance Record ............................. 78Change of Address, Ownership, or

Warranty Transfer.............................. 79Identification Numbers Record ......Inside

Back Cover

3

Limited WarrantyArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty as described below oneach new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessoryassembled and sold by an authorized Arctic Cat ATV dealer. The limited warranty on an Arctic Cat ATVis extended to the original retail purchaser for the time periods described below; however, the balanceof the remaining warranty may be transferred to another party unless the purchase is for commercialuse (see below). Warranty coverage is only available in the country in which the original retail purchaseoccurs to the original retail purchaser resident in that country or to a transferee resident in that countryof the balance of the remaining warranty.

Arctic Cat warrants only the products it assembles and/or sells and does not warrant that otherproducts will function properly when used with an Arctic Cat ATV or will not damage the ATV. Arctic Catdoes not assume any liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), anyparts that are found to be warrantable in material or workmanship. This repair work MUST be done byan authorized Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costswill be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or anauthorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory forfinal determination if warranty should apply.

The warranty periods are as follows:

1. Six months from the date of sale — for an Arctic Cat ATV used for recreational purposes.

2. Ninety days from date of invoice — for an Arctic Cat ATV used for commercial purposes, includingrental operations (non-transferable).

3. Thirty days from date of sale of ATV on Arctic Cat supplied batteries.

Exclusions to this warranty include normal wear, abuse, or corrosion and the following parts anditems:

Tires CV Boots Torn or Punctured UpholsteryOil Filter Drive Belt Cracks or Gouges in Body PanelsAir Filter Brake Pads Drive/Driven Clutch Wear PartsLight Bulbs Spark Plug(s)

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures(if stored for extended periods), and/or service as recommended in the Operator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ATV dealer.

3. Use of improper carburetor jets.

4. Use of improper gasoline, lubricating oils, or spark plug(s).

5. An accident or subjecting the ATV to misuse, abuse, or negligent operation.

6. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.

7. Use of the ATV in any way for racing purposes.

8. Removal of the engine for use in another vehicle.

9. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.

10. Use of parts not sold or approved by Arctic Cat.

11. Damage due to improper transportation.

Arctic Cat shall not be responsible for and this limited warranty excludes recovery of economic,punitive, consequential and incidental damages, lost profits, and loss of use. Some states orprovinces do not allow the exclusion or limitation of incidental or consequential damages, sothe above limitation may not apply to you. Arctic Cat’s aggregate liability may not exceed theprice of the product. The law of the State of Minnesota shall apply to all claims or disputes,exclusive of its conflicts of law provisions.IMPLIED WARRANTY EXCLUSION AND DISCLAIMERTo the fullest extent permitted by law, Arctic Cat excludes and disclaims all implied warranties ofmerchantability and fitness for a particular purpose.If you are not satisfied with warranty service or repairs, you should contact Arctic Cat at (U.S.)1-218-681-9851 or (Canada) 1-204-982-1656.

4

Warranty Procedure/Owner ResponsibilityAt the time of sale, an ATV Rider Training Certificate and Owner Registration form is to becompleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is acondition precedent to warranty coverage. It is the selling dealer’s responsibility to retainand/or submit appropriate copies of the form to the appropriate place(s) to initiate war-ranty coverage.

The dealer will furnish to the consumer a signed copy of the form which must be pre-sented to the dealer when requesting warranty service. The registration form is the con-sumer’s proof of ownership and warranty eligibility. The form is used by the dealer tovalidate the warranty claim. Retain your copy of the form and keep it in a safe place.

When warranty repair is suspected, the ATV should be taken to the selling dealer, who hasthe primary responsibility to perform warranty repairs. Subject to the limitations set forth inthe Limited Warranty, in the event the selling dealer has ceased to do business, you havemoved, or you are in a location away from your selling dealer, warranty may be performedby any authorized Arctic Cat ATV dealer.

The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if, in hisopinion, a warrantable condition exists. If a warrantable condition appears to exist, thedealer will repair or replace, at Arctic Cat’s option, free of charge, including any relatedlabor costs, all parts that are found to be warrantable and any other parts which the war-rantable part caused to be damaged. You, the owner, will then be asked to sign a warrantyform to ensure Arctic Cat that the warranty work was actually performed.

It is the owner’s responsibility to maintain and service the ATV in accordance with ArcticCat’s recommendations in the Operator’s Manual. To protect yourself and your ATV, followall safety and service tips. Arctic Cat will NOT warrant repairs required as a result of notperforming standard operator maintenance, storage procedures, and service as outlinedin the Operator’s Manual.

Should you have any questions concerning the warranty, contact an authorized Arctic CatATV dealer.

5

Arctic Cat ATV Emission Control Warranty Statement

Warranty Rights and ObligationsArctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board arepleased to explain the emission control system warranty for each new Arctic Cat ATV sold inthe state of California. In California, a new ATV must be designed, built, and equipped to meetthe state’s stringent anti-smog standards.Arctic Cat warrants the emission control system on the Arctic Cat ATV for the periods listedbelow provided there has been no abuse, neglect, or improper maintenance of the ATV.The emission control system may include components such as the carburetor, ignition system,and crankcase ventilation system. Also included may be hoses, belts, connectors, and otheremission-related assemblies.When a warrantable condition exists, Arctic Cat will repair the ATV at no cost to the owner,including diagnosis, parts, and labor.

Emission Control Warranty CoverageA new Arctic Cat ATV manufactured after January 1, 1997 has a two (2) year warranty on itsemissions control components.If an emission-related component on the ATV is defective, the component will be repaired orreplaced by any authorized Arctic Cat ATV dealer.

Owner’s Emission Control Warranty ResponsibilitiesIt is the owner’s responsibility to perform the required maintenance listed in the Operator’sManual. Arctic Cat recommends the retention of all receipts covering maintenance performedon the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure toensure the performance of all scheduled maintenance on the emission control system.It is the owner’s responsibility to present the ATV to an authorized Arctic Cat ATV dealer assoon as a problem exists. The undisputed warranty repairs should be completed within a rea-sonable period of time, not to exceed thirty days.The ATV owner should be aware that Arctic Cat may deny warranty coverage if either the ATVor a component has failed due to abuse, neglect, improper maintenance, or any unapprovedmodifications.If you have any questions regarding your warranty rights and responsibilities, contact eitherArctic Cat Inc, P.O. Box 810, Thief River Falls, MN 56701, (218) 681-4999 or the California AirResources Board, 9528 Telstar Avenue, El Monte, CA 91731, (818) 575-6800.

6

Arctic Cat Emission Control System Limited Warranty

Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants thatthis new Arctic Cat ATV manufactured on or after January 1st, 1997:

A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicableregulations of the California Air Resources Board and

B. Is free from defects in material and workmanship which could cause such ATV to fail to conformwith applicable regulations of the California Air Resources Board for a period of use of two (2)years from the date of initial retail delivery.

CoverageWarranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATVdealer located within the state of California in compliance with applicable regulations of the California AirResources Board. Any component or components replaced under this warranty shall become the property ofArctic Cat.In California, emission related warranted components are specifically defined by the state’s Emission War-ranty Parts List. These warranted components are carburetor and internal components, intake manifold, fuelinjection system, spark advance mechanism, crankcase breather, air cutoff valve, fuel/vapor separator, can-ister, igniters, breaker governors, ignition coils, ignition wires, ignition points, condensers and spark plugs iffailure occurs prior to the first scheduled replacement, and hoses, clamps, and fittings used directly in theseparts. Since emission related components may vary from model to model, certain models may not contain allof these components, and certain models may contain functionally equivalent components.In California, emission control system emergency repairs, as provided for in the California AdministrativeCode, may also be performed by other than an authorized Arctic Cat ATV dealer. An emergency situationoccurs when an authorized Arctic Cat ATV dealer is not reasonably available, a component is not availablewithin thirty (30) days, or a repair is not complete within thirty (30) days. Any replacement component can beused in an emergency repair. Arctic Cat will reimburse the owner for the expenses, including diagnosis, notto exceed suggested retail price as set forth by Arctic Cat for all warranted components replaced and laborcharges based on the recommended time allowance set forth by Arctic Cat for the warranty repair and thegeographically appropriate hourly labor rate. The owner may be required to keep receipts and failed compo-nents in order to receive compensation.

LimitationsThis Emission Control System Warranty shall not cover any of the following:

A. Repair or replacement required as a result of(1) accident,(2) misuse,(3) lack of required maintenance,(4) repairs improperly performed or replacements improperly installed,(5) use of replacement components or accessories not conforming to Arctic Cat specifications

which adversely affect performance, and/or(6) use in competitive racing or related events.

B. Inspections, replacement of components, and other services or adjustments necessary forrequired maintenance.

Limited LiabilityThe liability of Arctic Cat under this Emission Control System Warranty is limited solely to the remedying ofdefects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of business duringcustomary business hours. This warranty does not cover inconvenience or loss of use of the ATV or trans-portation of the ATV to or from the Arctic Cat ATV dealer.ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS, OR DAMAGE, WHETHERDIRECT, INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY, ARISING IN CONNECTION WITH THESALE OR USE OF, OR INABILITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE. SOME STATESDO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAM-AGES, SO THE ABOVE MAY NOT APPLY TO YOU.NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARCTIC CAT EXCEPT ASSPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BYLAW, INCLUDING ANY WARRANTY OF MERCHANT-ABILITY OR FITNESS FOR A PARTICULAR PUR-POSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED INTHIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OFALL OTHER REMEDIES.No dealer is authorized to modify this Arctic Cat Inc. Limited Emission Control System Warranty.

Legal RightsTHIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTSWHICH VARY FROM STATE TO STATE.THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC. LIMITED ATV WARRANTY.

Additional InformationAny replacement component that is equivalent in performance and durability may be used in the performanceof any maintenance or repairs. However, Arctic Cat is not liable for these components. The owner is responsiblefor the performance of all required maintenance. Such maintenance may be performed at a service establish-ment or by any individual. The warranty period begins on the date the ATV is delivered to the owner.

7

U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission ControlRegulations. Please read the following information completely.

Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-related componentat no cost to you during the warranty period. You may have non-warranty service performed by anyrepair establishment that uses equivalent components. The regulations provide significant civilpenalties for tampering that causes your ATV to no longer meet U.S. EPA emission standards.

Arctic Cat further warrants that the engine and its emission-related components are free from defects inmaterials or workmanship that could cause the engine to fail to comply with applicable regulationsduring the warranty period.

If you have any questions about this information, or the emission warranty coverage statement, contactyour local authorized Arctic Cat ATV dealer.

WARRANTY PERIODThe emission warranty period for this ATV begins on the same date as the standard warranty coverageand continues for 30 months or 3100 miles, whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components and emission-related componentslisted as follows:

Engine Management and Sensors Fuel/Air SystemBarometric Pressure Sensor Fuel InjectorsCamshaft Position Sensor Fuel Pressure RegulatorEngine Control Module (ECM) Fuel PumpEngine Coolant Temperature Sensor Carburetor(s)Intake Air Temperature Sensor Turbocharger AssemblyManifold Absolute Pressure Sensor Air Bypass ValveOxygen Sensor Turbo Waste Gate Control ValveThrottle Position Sensor Crankcase Ventilation SystemCrankshaft Position Sensor ISC ValveExhaust Temperature SensorIgnition System Miscellaneous Items Used in Ignition Coil Aforementioned SystemsKnock Sensor System ConnectorsSpark Plugs SwitchesCapacitive Discharge Ignition (CDI) Module GrommetsMagneto Pick-Up Clamps

HosesTiesGasketsWiring

OWNER’S RESPONSIBILITIESThe owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible forthe proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenancegenerally includes replacement and service, at the owner's choosing, such items as air filter, oil and oilfilter, or any other part, item, or device related to emissions control as specified in the Operator'sManual. It is the owner's responsibility to ensure that the ATV is used in a manner for which it wasdesigned.

8

Declaration of Conformity

I, the undersigned, hereby declare that the equipment specified above conforms to thedirective(s) and standard(s) as specified.

Brad DarlingVice President/General Manager

Application of council directives: EMC Directive 97/24/ECDate of Issue: June, 1997EC Machinery Directive 2006/42/ECDate of Issue: May, 2006

Issued by European Commission.

Type of Equipment: All-Terrain Vehicles

Brand Name: Arctic Cat

Model: 500 4x4 550 4x4

700 Mud Pro

1000 Mud Pro

700 4x4

700 TBX 4x4

1000 4x4Standards to which conformity isdeclared:

EN 61000-6-2:2005EN 55012:2007

Manufacturer (if not issuing agent): Arctic Cat Inc.601 Brooks Ave S.Thief River Falls, MN56701 USA

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 9

DIVISION I - SAFETYAN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

• Always go slowly and be extra careful when operating on unfamiliar terrain. Always bealert to changing terrain conditions when operating the ATV.

• Never operate on excessively rough, slippery, or loose terrain.• Always follow proper procedures for turning as described in this manual. Practice turning

at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.• Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been

involved in an accident.• Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on

smaller hills before attempting larger hills.• Always follow proper procedures for climbing hills as described in this manual. Check

the terrain carefully before you start up any hill. Never climb hills with slippery or loosesurfaces. Shift your weight forward. Never open the throttle suddenly or make suddengear changes. Never go over the top of any hill at high speed.

• Always follow proper procedures for going down hills and for braking on hills asdescribed in this manual. Check the terrain carefully before you start down any hill.Shift your weight backward. Never go down a hill at high speed. Avoid going down ahill at an angle which would cause the ATV to lean sharply to one side. Go straightdown the hill where possible.

• Always follow proper procedures for crossing the side of a hill as described in this man-ual. Avoid hills with slippery or loose surfaces. Shift your weight to the uphill side ofthe ATV. Never attempt to turn the ATV around on any hill until you have mastered theturning techniques described in this manual on level ground. Avoid crossing the side ofa steep hill if possible.

• Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowlyand be very cautious in order to reduce the chance of skidding or sliding out of control.

• Always use proper procedures if you stall or roll backward when climbing a hill. Toavoid stalling, maintain a steady speed when climbing a hill. If you stall or roll back-wards, follow the special procedure for braking described in this manual. Dismount onthe uphill side or to either side if pointed straight uphill. Turn the ATV around andmount following the procedure described in this manual.

• Always check for obstacles before operating in a new area. Never attempt to operate overlarge obstacles, such as large rocks or fallen trees. Always follow proper procedures whenoperating over obstacles as described in this manual.

• Never operate an ATV in fast flowing water or in water deeper than the footrests. Remem-ber that wet brakes may have reduced stopping capability. Test your brakes after leavingwater. If necessary, apply them lightly several times to let friction dry out the pads.

• Always be sure there are no obstacles or people behind you when you operate in reverse.When it is safe to proceed in reverse, go slowly. Avoid turning at sharp angles in reverse.

• Always use the size and type tires specified in this manual. Always maintain proper tirepressure as described in this manual.

• Never improperly install or improperly use accessories on this ATV.• Never install a twist grip throttle on this ATV.• Never exceed the stated load capacity for an ATV. Cargo should be properly distributed

and securely attached. Reduce speed and follow instructions in this manual for carryingcargo or pulling a trailer and allow greater distance for braking.

• No one under the age of 16 should operate this ATV. Some operators at the age of 16 maynot be able to operate an ATV safely. Parents should supervise the use of the ATV at alltimes. Parents should permit continued use only if they determine that the operator has theability to operate the ATV safely.

FOR MORE INFORMATION ABOUT ATV SAFETY, call the ATV SafetyInstitute at 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 10

ATV Safety AlertThe Consumer Product Safety Commis-sion has concluded that ALL-TERRAINVEHICLES (ATV’s) may present a riskof DEATH or SEVERE INJURY in cer-tain circumstances. Accidents may occurfor many reasons:

*** Over 2497 people, including manychildren, have died in accidents asso-ciated with ATV’s since 2006.

*** Many people have become severelyparalyzed or suffered severe internalinjuries as a result of accidents asso-ciated with ATV’s.

*** Every month thousands of people aretreated in hospital emergency roomsfor injuries received while riding anATV.

You should be aware that AN ATV ISNOT A TOY AND CAN BE HAZARD-OUS TO OPERATE. An ATV handlesdifferently from other vehicles, includingmotorcycles and cars. A collision or roll-over can occur quickly, even during rou-tine maneuvers such as turning anddriving on hills and over obstacles, if youfail to take proper precautions.

TO AVOID DEATH OR SEVEREPERSONAL INJURY:

* Always read the Operator’s Manualcarefully and follow the operatingprocedures described. Pay specialattention to the warnings contained inthe manual and on all labels.

* Never operate an ATV without properinstruction. Take a training course.Beginners should complete a trainingcourse.

* Always follow these age recommen-dations:• A Y-12+ is intended for use by children

age 12 or older, and a T-14 is intendedfor use by an operator age 14 or older.

• A child under 16 years old shouldnever operate an ATV without adultsupervision. Children need to beobserved carefully because not all chil-dren have the strength, size, skills, orjudgment to operate an ATV safely.

* Never carry a passenger on an ATV.Carrying a passenger may upset thebalance of the ATV and may cause itto go out of control.

* Always avoid paved surfaces. ATV’sare not designed to be used on pavedsurfaces and may seriously affecthandling and control.

* Never operate an ATV on a publicroad, even a dirt or gravel one,because you may not be able to avoidcolliding with other vehicles. Also,operating an ATV on a public roadmay be against the law.

* Never operate an ATV without anapproved motorcycle helmet, eyeprotection, boots, gloves, long pants,and a long-sleeved shirt or jacket.

* Never consume alcohol or drugsbefore or while operating an ATV.

* Never operate an ATV at excessivespeeds. Go at a speed which is properfor the terrain, visibility conditions,and your experience.

* Never attempt to do wheelies, jumps,or other stunts.

* Always be careful when operating anATV, especially when approachinghills, turns, and obstacles and whenoperating on unfamiliar or rough ter-rain.

* Never lend an ATV to anyone whohas not taken a training course or hasnot been driving an ATV for at least ayear.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 11

Rider Training CourseArctic Cat sponsors a free Rider TrainingCourse to teach ATV riding skills or toreinforce current riding skills. First-timepurchasers without any previous ATVriding experience will receive a $100.00coupon from Arctic Cat through theSVIA/ASI after completing the trainingcourse (U.S. owners only, one incentive,and free rider training courses for appro-priate immediate family members perATV purchase). See an authorized ArcticCat ATV dealer for details or call (800)887-2887 for training course information.

In Canada, the Canada Safety Council(CSC) provides an ATV Rider’s Courseto teach safe ATV operating skills. Theyalso provide a special ATV Rider’sCourse for children under 14 years of agewith parental supervision. Call the CSCat 1-613-739-1535 ext. 227 for moredetails. Also available is a bilingual com-puter-based safety training program on aCD-ROM from CATV - call toll-free at1-877-470-2288.

Au canada, le conseil canadien de lasécurité (CSC) offre un cours de conduitede VTT pour enseigner les habiletésd’opération sécuritaires de VTT. Uncours spécial de conduite de VTT estégalement offert aux enfants de moins de14 ans avec la surveillance d’un parent.Communiquez avec le CSC en com-posant le: 1-613-739-1535, poste 227pour de plus amples informations. Unprogramme de formation bilingue infor-matisé sur la sécurité est aussi disponiblesur disque optique compact par CATV;composez sans frais le: 1-877-470-2288.

FOR MORE INFORMATIONABOUT ATV SAFETY, in the U.S.,call the Consumer Product SafetyCommission at (800) 638-2772 or theATV Distibutors’ Safety Hotline at(800) 852-5344 or in Canada, call theCanada Safety Council at 1-613-739-1535 ext. 227.

Visit the Arctic Cat Inc. website atwww.arcticcat.com for additional prod-uct information.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 12

HangtagAn Arctic Cat ATV comes with a hangtag containing important safety information.Anyone who rides the ATV should read and understand this information before rid-ing.

2258-133

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant deautorisé VTT Arctic Cat pour le numéro de pièce 1436-486.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 13

Warning Labels & InformationAn Arctic Cat ATV comes with several labels containing important safety informa-tion. Anyone who rides the ATV should read and understand this information beforeriding.

The labels should be considered as permanent parts of the ATV. If a label comes off orbecomes hard to read, contact your Arctic Cat ATV dealer for a replacement.

NOTE: The location and content of labels on the ATV you have purchasedmay differ from those shown on this page.

2012A

TBXD

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 14

Warnings

! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know how tooperate the ATV properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARDBeginning and inexperienced operators should complete the certified trainingcourse offered. They should then regularly practice the skills learned in the courseand the operating techniques described in this Operator’s Manual.For more information about the training course, contact an authorized Arctic CatATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 16 to operate this ATV.

WHAT CAN HAPPENUse of an ATV by children can lead to severe injury or death of the child.Children under the age of 16 may not have the skills, abilities, or judgment neededto operate the ATV safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARDA child under 16 should never operate this ATV.

! WARNINGPOTENTIAL HAZARDCarrying a passenger on this ATV.

WHAT CAN HAPPENGreatly reduces your ability to balance and control thisATV.Could cause an accident, resulting in injury or death toyou and/or your passenger.

HOW TO AVOID THE HAZARDNever carry a passenger. The long seat is to allow the operator to shift positions asneeded during operation. It is not for carrying passengers.

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, and other stunts.

WHAT CAN HAPPENIncreases the chance of an accident including a roll-over.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps. Don’ttry to show off.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 15

Warnings

! WARNINGPOTENTIAL HAZARDOperating this ATV on paved surfaces.

WHAT CAN HAPPENThe ATV’s tires are designed for off-road use only, notfor use on pavement. Paved surfaces may seriouslyaffect handling and control of the ATV and may causethe ATV to go out of control.

HOW TO AVOID THE HAZARDNever operate the ATV on any paved surfaces, including sidewalks, driveways,parking lots, and streets.

! WARNINGPOTENTIAL HAZARDOperating this ATV without wearing an approved hel-met, eye protection, and protective clothing.

WHAT CAN HAPPENOperating without an approved helmet increases yourchances of a severe head injury or death in the event ofan accident.Operating without eye protection can result in an acci-dent and increases your chances of a severe injury inthe event of an accident.Operating without protective clothing increases yourchances of severe injury in the event of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear: Eye protection (goggles or face shield)

GlovesBootsLong sleeved shirt or jacketLong pants

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating on rough, slip-pery, or loose terrain.

WHAT CAN HAPPENCould cause loss of traction or ATV control, which couldresult in an accident including a rollover.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrain until you have learned and prac-ticed the skills necessary to control the ATV on such terrain.Always be especially cautious on these kinds of terrain.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 16

Warnings

! WARNINGPOTENTIAL HAZARDOperating this ATV after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving this ATV.

! WARNINGPOTENTIAL HAZARDOperating this ATV at excessive speeds.

WHAT CAN HAPPENIncreases your chances or losing control of the ATV, which can result in an accident.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility and operating condi-tions, and your experience.

! WARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to make sure the ATV is in safe oper-ating condition.Always follow the inspection and maintenance procedures and schedulesdescribed in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDRemoving hands from handlebar or feet from footrests during operation.

WHAT CAN HAPPENRemoving even one hand or foot can reduce your ability to control the ATV orcould cause you to lose your balance and fall off the ATV. If you remove a foot froma footrest, your foot or leg may come into contact with the wheels, which couldinjure you or cause an accident.

HOW TO AVOID THE HAZARDAlways keep both hands on the handlebar and both feet on the footrests of yourATV during operation.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 17

Warnings

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating the ATV onunfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks, bumps, or holeswithout enough time to react.Could result in the ATV overturning or going out ofcontrol.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating the ATV.

! WARNINGPOTENTIAL HAZARDImproperly crossing hills or turning on hills.

WHAT CAN HAPPENCould cause loss of control or cause the ATV to over-turn.

HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any hill untilyou have mastered the turning technique as described in this Operator’s Manual.Practice first on level ground. Be very careful when turning on any hill.Avoid crossing the side of a steep hill, if possible.When crossing the side of a hill:Always follow proper procedures as described in this Operator’s Manual.Avoid hills with slippery or loose surfaces.Shift your weight to the uphill side of the ATV.

! WARNINGPOTENTIAL HAZARDGoing down a hill improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV to over-turn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for going down hills asdescribed in this Operator’s Manual.Always check the terrain carefully before you start down any hill.Shift your weight backward.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the ATV to lean sharply toone side. Go straight down the hill where possible.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 18

Warnings

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25°

! WARNINGPOTENTIAL HAZARDTurning improperly.

WHAT CAN HAPPENATV could go out of control, causing a collision or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in this Operator’s Man-ual.Practice turning at slow speeds before attempting to turn at faster speeds.Do not turn at excessive speed.

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV to over-turn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills as described in this Operator’sManual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Shift your weight forward.Never open the throttle suddenly or make sudden gear changes. The ATV couldflip over backwards.Never go over the top of any hill at high speed. An obstacle, a sharp drop, oranother vehicle or person could be on the other side of the hill.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 19

Warnings

! WARNINGPOTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThe ATV can overturn more easily on steep hills thanon level surfaces or small hills.

HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for the ATVor for your abilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDStalling, rolling backwards, or improperly dismountingwhile climbing a hill.

WHAT CAN HAPPENCould result in the ATV overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed when climbing a hill.If you lose all forward speed:

Keep weight uphill.Apply the brakes.Engage the brake lever lock after you are stopped.

If you begin rolling backwards:Keep weight uphill.Apply the brakes while rolling backwards.When fully stopped, engage the brake lever lock.Dismount on uphill side or to a side if pointedstraight uphill.Turn the ATV around and mount following theprocedure described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or towing cargo improperly.

WHAT CAN HAPPENCould cause changes in ATV handling, which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity for the ATV.Cargo should be properly distributed and securely attached.Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking.Always follow the instructions in this Operator’s Manual for carrying cargo or pull-ing a trailer.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 20

Warnings

! WARNINGPOTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the ATV to overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocks or fallen trees.When you go over obstacles, always follow proper procedures as described in thisOperator’s Manual.

! WARNINGPOTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou may lose control of the ATV.You may also regain traction unexpectedly, which may cause the ATV to overturn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slow speeds and onlevel, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and be very cautious inorder to reduce the chance of skidding or sliding out of control.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the ATV may cause changesin handling which, in some situations, could lead to an accident.

HOW TO AVOID THE HAZARDNever modify the ATV through improper installation or improper use of accesso-ries. All parts and accessories added to this ATV should be genuine Arctic CatATV components designed for use on the ATV and should be installed and usedaccording to instructions. Never install a twist grip throttle. If you have questions,consult an authorized Arctic Cat ATV dealer.

! WARNINGPOTENTIAL HAZARDImproperly operating in reverse.

WHAT CAN HAPPENYou could hit an obstacle or person behind you, resulting in serious injury.

HOW TO AVOID THE HAZARDBefore you engage reverse gear, make sure there are no obstacles or peoplebehind you. When it is safe to proceed, go slowly.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 21

Warnings

! WARNINGPOTENTIAL HAZARDOperating this ATV on public streets, roads, or highways.

WHAT CAN HAPPENYou can collide with another vehicle.

HOW TO AVOID THE HAZARDNever operate this ATV on any public street, road, orhighway, even a dirt or gravel one.In many states it is illegal to operate an ATV on public streets, roads, or highways.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper tires or with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the ATV or operation of the ATV with improper or uneventire pressure may cause loss of control increasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’s Manual for this ATV.Always maintain proper tire pressure as described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead to anaccident.

HOW TO AVOID THE HAZARDNever operate the ATV in fast flowing water or in water deeper than the footrests.Remember that wet brakes may have reduced stopping capability.Test your brakes after leaving water. If necessary, apply them several times to dryout the pads.

! WARNINGPOTENTIAL HAZARDApplication of excessive throttle.

WHAT CAN HAPPENMay cause wheelies, flip-overs, or loss of controlresulting in serious injury or death.

HOW TO AVOID THE HAZARDDo not accelerate rapidly or in an uncontrolled manneron any terrain. Use extra care when going uphill.Slowly apply throttle in a controlled manner. Release throttle lever as necessary tomaintain control.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 22

Warnings

! WARNINGPOTENTIAL HAZARDOperating the ATV with differential lock engaged.

WHAT CAN HAPPENThe increased steering effort and reduced maneuverability caused by the lockeddifferential could result in loss of control and an accident.

HOW TO AVOID THE HAZARDNever exceed 10 MPH (16 KPH) with the differential lock engaged. Always disen-gage the differential lock as soon as not needed for additional traction.

! WARNINGPOTENTIAL HAZARDFailure to release the brake lever lock before driving the ATV

WHAT CAN HAPPENDriving the ATV with the brake lever lock engaged could cause a change in han-dling or loss of brakes and cause an accident.

HOW TO AVOID THE HAZARDAlways release the brake lever lock before driving the ATV.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 23

PreventionOverviewWhen using an ATV, prevention is thename of the game. “Had you onlyknown” something could go wrong, youwould have prevented it. If you don’tnotice your conditions and surroundingsbefore riding your ATV, you give up con-trol over the situation. Using ATV pre-vention techniques helps you forecastpotential hazards before they injure youor damage your ATV.

Following the safety instructions andwarnings in this manual will help you“P.A.S.S.” the safety test. P.A.S.S. standsfor “Prevention,” “Active Riding,”“Sound Judgment,” and “Supervision.”Remembering P.A.S.S. and what it standsfor will help you have a safe, predictableride every time you go out on your ATV.

Always wear clothing suited to the typeof riding you are doing. ATV ridingrequires special protective clothingwhich will make you feel more comfort-able and reduce chances of injury.

You’ll find it important to dress correctlyfor ATV riding in order to prevent scrapedskin and serious head injuries. It’s easyand could save you time in the long runnot having to contend with an injury. Ofcourse, it also makes sense to rememberthe seasons. Wear a hat under your helmetand a snowmobile suit in the winter andlighter, protective clothing in the summer.Following is the minimum protection youneed to wear during every ride.

ATV-0004

GlovesYour hands are targets for flying objectsand branches. Along with providing skinprotection, gloves will shield your handsfrom harsh weather. Wear gloves that areweather resistant and have a gripping sur-face to keep them from sliding off thehandlebars. Off-road style gloves withknuckle pads are the best for comfort andprotection.

Boots/Ankle ProtectionWear a boot that covers the largest possi-ble area of your leg (preferably up toyour knee) and can handle significantimpact. Choosing boots with low heelsand a good tread will help prevent yourfeet from slipping off the footrests in wetor rugged conditions or getting hurt ifthey get hit by rocks, dirt, or branches.

HelmetYour helmet is the most important piece ofprotective gear for safe riding. A helmetcan prevent a severe head injury. Thereare several types of helmets on the market,but make sure you wear a helmet thatcomplies with the current standards of theU.S. Department of Transportation(DOT), The Snell Memorial Foundation,or the American National Standards Insti-tute (ANSI). Helmets that comply withone or more of these agency’s standardshave a sticker on the inside or outside ofthe helmet.

Safe Riding Clothing and Gear

TESTIMONIALDOCUMENT#: N490117A1CITY/STATE: N. HUNTINGDON, PASEX: MAGE: 6BODY PART: HEADDATE ACCIDENT: 06-14-94DISPOSITION: DOASYNOPSIS: The 6 year old male victim died from blunt force trauma to the head when the 4-wheel ATV on which he was a passenger struck a rock on a hill connecting two roads and flipped over backwards onto the victim, shattering his bicycle helmet. The victim was life-flighted to the hospital and died that night. The driver of the ATV, the victim’s 29 year old father, sustained minor injuries, but wasn’t treated.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 24

Prevention

These helmets should provide full-faceprotection.

If you drop or damage your helmet, get anew one immediately. Your helmet maynot protect your head from injury if it hascracks, fissures, or other damage to itsoutside or core padding.

Remember, your helmet won’t do you anygood if the chin strap isn’t fastened.

Eye ProtectionWear eye protection, such as goggles, tocompletely surround your eyes to preventgetting dirt or other items in your eyes.Do not depend on sunglasses for propereye protection. Sunglasses are not recom-mended; they don’t prevent objects fromflying in through the sides.

Long Pants and Long Sleeved ShirtThe goal is to protect your body frombranches, long grass, airborne objects, oranything else that could scrape your skin.The more thick and durable the material,the better protection it’ll provide. Ridingpants with kneepads, a jersey, and shoul-der pads provide the best protection.

The second step in Prevention is check-ing the condition of your ATV. Chancesare good that you’ll be using your ATV insome rough terrain, and there’s no wayyou want your brakes to go out when rid-ing downhill. You need to check the fol-lowing parts on your ATV before everyride.

1. Tires and Wheels

2. Controls and Cables

3. Lights and Electric

4. Oil and Fuel

5. Chassis

6. Miscellaneous Items

One easy way to remember what parts you need to check is by using the acronym “T-CLOC.” It stands for:

1. Tires and WheelsCorrect tire pressure is crucial. Consultthe ATV Specifications section of thisOperator’s Manual for tire pressureguidelines. Incorrect tire pressure cancause poor handling, instability, and aloss of ATV control.

While checking the tire pressure, inspectthe tread and sidewalls of the tires forcracks, cuts, or other damage that couldindicate they need to be replaced.

2. Controls and CablesWith the engine running and brakeapplied, check all transmission posi-tions: forward, neutral, and reverse.

Helmets should have one of these:1. DOT label2. Snell label3. ANSI Z90.1 label

ATV Condition

T C L O CTIRES

AND WHEELSCONTROLS AND

CABLESLIGHTS AND

ELECTRICOIL AND

FUEL CHASSIS

Check:1. Tire pressure2. Tire surface (tread and sidewalls)

Check:1. Forward2. Neutral3. Reverse

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 25

PreventionA. BrakesSqueeze the hand brake lever. If it feels softor “squishy,” it could be low on fluid orhave a leak — refer to the General Mainte-nance section of this Operator’s Manual forinstructions. Don’t use the ATV until thebrakes are operating normally.

Test the brake lever lock and see if it locksthe hand brake lever into position; thendisengage it to release the brake. Be surethe rear foot brake near the footrest isworking; your brakes could fail during aride if they’re not maintained.

B. ThrottleThe throttle should have a free, smoothrange of motion. If it seems to “stick” atany point, refer to the General Mainte-nance section of this Operator’s Manualfor instructions. Driving your ATV with asticking throttle can turn your leisurelyride into an unwelcome accident. Don’tdrive your ATV if the throttle sticks.

3. Lights and ElectricTurn the hi-beam and lo-beam on and offto make sure they work. At the sametime, check that the taillight and brake-light work. Also, check the status/warn-ing indicators (reverse, neutral, and hi-lobeam) on the handlebar when you startthe ATV. Don’t drive the ATV unless allsystems are working. Check the ignitionswitch and engine stop switch.

4. Oil and FuelStart with a full tank of gas before everyride, and while you’re at it, top off the oil.Don’t forget to check for fluid leaks aroundthe ATV. Watch the overheat indicator toensure the engine coolant level is adequate.

5. ChassisGrass and leaves can gum-up your suspen-sion and shocks. Clear and clean the sus-pension arms, shock springs, and fenders.Check smoothness by turning the handle-bar full-left and full-right. Check that thereis no binding, restrictions, free-play, orlooseness in steering components.

6. Miscellaneous ItemsInspect your air filter. Look for debris ordamage that may indicate you need toreplace it. A clogged filter can stop anengine. Check your battery terminals forcorrosion. Also, be sure to tighten anyloose parts, nuts, or bolts.

You need to prepare for the unexpected.Emergencies and accidents are traumaticenough, but they’re even worse whenyou’re not prepared for them. At the min-imum during every ATV ride, you shouldhave the following items on board:

• Tools• Water• Identification• First Aid Kit

For rides that are longer in duration anddistance, the following additional itemsare recommended:

Check:1. Hi-beam2. Lo-beam3. Taillight/brakelight4. Status/warning indicators5. Ignition switch6. Engine stop switch

Check:1. Hand brake lever2. Rear foot brake 3. Brake lever lock

Check:1. Free, smooth range of motion

First Aid and Survival

Check:1. Gas2. Oil3. Fluid leaks

Check:1. Suspension arms2. Shock springs3. Fenders4. Steering

Check:1. Air filter2. Battery3. Tighten parts, nuts, and bolts

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 26

Prevention• Cellular Phone• Maps/GPS• Emergency Kit with Flashlight and

First Aid KitToolsRoutine maintenance will generally elim-inate the need for emergency repairs.Riding on rough terrain could cause loos-ening of nuts, bolts, and fasteners. Espe-cially on long rides, carrying the righttools can prevent an inconvenience frombecoming a crisis.

WaterWater is so important that you need tocarry it regardless of the duration of yourride. Heat exhaustion and heat stroke cancreep up suddenly and can take you outof commission. If you become dehy-drated, you could find yourself physi-cally unable to safely operate your ATV.

IdentificationIf something does happen to you, theemergency personnel will want to knowwho you are and whom to contact. It’spossible you may be in no condition togive them that information. Put your I.D.in your pocket before you ride. Withoutit, you’re anonymous.

Cellular PhoneIt may be necessary to make an urgentphone call.

Maps/GPS (Global Positioning System)Maps may be unnecessary when you’refamiliar with the area. But when you’reriding on unfamiliar trails, it’s good toknow where you are, what’s coming up,and how to get back.

Emergency Kit with Flashlight and First Aid KitYou’ll need several items in your Emer-gency Kit including a flashlight. Thematches will come in handy if you needto start a fire to stay warm. Flares areappropriate for signaling help. A first aidkit is very important if an injury of sometype should happen. A good First Aid Kitshould include bandages, antisepticspray, gauze, tape, etc.

Carry these items on your ATV:1. Bulbs2. Duct tape3. Rope

4. Spark plugs5. Spare parts6. Tool Kit

Carry these items:1. Flashlight2. Matches3. Flares4. First Aid Kit5. Money

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 27

Active RidingOverview“Active Riding” is the second part of “P.A.S.S.” It involves an understanding of howyour body weight, balance, gravity, and physical forces affect the handling of theATV. For example, when you drive a car quickly into a sharp turn, your body is pulledto the outside of the vehicle by centrifugal force. Although a car is relatively stable,enough centrifugal force can cause an ATV to overturn. Constantly shifting yourweight is one major difference between driving a car and riding an ATV. Knowinghow to shift your weight is necessary to avoid rolling or flipping the ATV.

For complete operating instructions, see ATV Operation sub-section in this manual.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 28

Sound JudgmentOverviewYou are not invincible. Knowing that thefirst “S” in “P.A.S.S.” stands for “SoundJudgment” means you need to use yours.

Do you consider yourself to be prettyconservative, or are you a heavy risk-taker? Before continuing with this sec-tion on sound judgment, check your RiskFactor by doing this short survey:

1. Do you drive over the speed limit?1 2 3

Never Sometimes Often

2. Are you more daring around yourfriends than you are when alone?

1 2 3Never Sometimes Often

3. Do you drive your car when the gasgauge is on empty?

1 2 3Never Sometimes Often

4. Do you feel that no matter what youdo, you won’t get hurt?

1 2 3Never Sometimes Often

5. Do you drink or use drugs beforeyou drive your car?

1 2 3Never Sometimes Often

6. Do you drive your car even if it hasa major problem with the brakes,tires, or engine?

1 2 3Never Sometimes Often

7. Do you thrive on the adrenalinerush you get from speeding anddangerous situations?

1 2 3Never Sometimes Often

8. Do you hurt yourself because youdo things that are out of your abilityrange?

1 2 3Never Sometimes Often

9. Do you tailgate other drivers whenyou think they’re driving too slow?

1 2 3Never Sometimes Often

10. Do you ignore weather reportsbefore you do outside activities likeswimming, camping, fishing, orboating?

1 2 3Never Sometimes Often

Add the totals from lines 1-10. YOURRISK FACTOR IS:

10-15: You’re pretty conservative.Chances are good that the consistentlysafe choices you make will help youavoid hurting yourself and the peoplearound you.

16-20: You’re straddling the fence.Depending on your mood or whomyou’re with, the choices you make mayhelp you or hurt you.

21-30: You’re taking your chances. Timeto reconsider a lot of the judgments youmake. You’re destined to put yourself indangerous situations and potentially hurtyourself and the people around you.

The environment you operate an ATV inis often harsh and sometimes dangerousif you don’t take proper precautions.

WeatherYou need to consider the weather. It isdangerous to ride your ATV when theweather is bad or potentially bad. Keepabreast with weather forecasts.

TerrainAlways pay close attention to the terrainyou’re on, even if it is familiar to you.You can’t assume that the landscapeyou’re used to doesn’t change. Changesto landscape can happen at nearly anytime. Fences can be constructed andexcavations dug in a short period of time.Weather, climate, and development taketheir toll.

Environment

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 29

Sound JudgmentThe thing about terrain is that sometimesyou don’t know it’s changed until you getthere. Whether it’s familiar or not, checkout your surroundings before and duringyour ride.

Night RidingRiding at night can be very hazardous.Obstacles and other hazards (that are eas-ily identified during daytime) are muchmore difficult to see and avoid. Whennight riding, make sure the lights areproperly adjusted and in good workingorder. Reduce speed; do not over-drivethe headlights. Never travel in an unfa-miliar area or blaze a new trail at night.Always carry a flashlight or flare for sig-naling an emergency.

Paved SurfacesTry to avoid it. The ATV isn’t designedfor pavement. Its handling becomes moredifficult on paved surfaces.

Trail RidingUse sound judgment when trail riding;that means riding on a trail that fits yourability level. If the trail is pretty rugged,standing up on your footrests will make iteasier for you to endure the rough terrain.

Make yourself visible by using head-lights and taillights, and pull completelyoff the trail if you need to stop.

Outsloped trails (trails that slant to allowrain to run off) make trail riding a bitmore challenging. Keep your weightshifted into the slope.

It also helps to know which trails you canlegally ride and who else might be onthose same trails. These are signs cur-rently used in some areas to designatetrail types and restrictions.

ATV-0068A

People do all kinds of things that youcan’t predict or control.

Riding CompanionsLeave a lot of space between you andother riders, especially in dusty and dirtyconditions, because it’ll be difficult to seethe riders in front of you stopping.

Do not carry a passenger on any ATVdesigned for single-rider use. TheseATV’s do not have appropriate equip-ment (hand-holds, footrests, etc) toaccommodate riders. Additionally, theadded weight and weight shift can makethe vehicle difficult to control.

Those Around You

Trail Signs

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 30

Sound JudgmentOther VehiclesDepending on where you’re riding, youmight encounter other ATV’s, bikes, ormotor vehicles on public lands. Respectthe presence of cars if you’re crossingroads or riding in public areas and makeyourself be seen. If you can’t see othervehicles coming, that means you’reinvisible, too.

HikersWith the renewed interest in hiking,camping, and other outdoor activities,people can show up in remote areaswhere you would never expect them. Fortheir sake, keep your eyes open.

Animals and NatureRespect the outdoors that you love. Don’tuse your ATV to chase animals or birds.Drive around young trees rather thanover them. Keep clear of streams andditches with standing water.

Tread Lightly and leave it as you foundit.

The last thing you expected was that yourATV would break down in the middle ofthe field... it’s usually so reliable thatsometimes you forget the ATV has itslimits.

ATV MaintenanceYou have to maintain your ATV. TheGeneral Maintenance section of thisOperator’s Manual tells you about takingcare of your ATV. If, at any time, abnor-mal noises, vibrations, or improper func-tioning of any component of this ATV isdetected, DO NOT OPERATE THEATV. Take the ATV to an authorized Arc-tic Cat ATV dealer for inspection andadjustment or repair.

Cargo LimitationsOne reason why passengers are prohib-ited on ATV’s is because their presencethrows off the weight and balance of theATV. Cargo can do the same if it weighstoo much. Limit the ATV to the loadcapacity ratings identified in the follow-ing chart for the particular model beingoperated. So if you’re weighing in at over215 lb (97 kg) when you ride, leave someof that extra cargo at home. The com-bined weight limit, including you, yourrack cargo, and your trailer, is a specifiedamount, so consult the ATV Load Capac-ity Ratings chart and monitor it carefully.

Extra weight on the ATV will also throwyou off balance if it’s not distributedevenly, side-to-side and front-to-rear. Ifyou have 160 lb (73 kg) on the rear rackonly and you’re heading up an incline,shifting your own weight forward isn’tgoing to do enough to compensate forthat cargo sitting over the back tires.

Cargo has such a huge affect on ATVhandling that you need to pay a lot ofattention to your speed. Even on reallylevel areas, you should keep it under 10mph (16 kph) if you’ve got a trailerattached. Avoid uneven terrain. Also,consider that your braking distance isgoing to increase with the more weightyou carry.

Equipment

TESTIMONIALDOCUMENT#: N380310A1CITY/STATE: NEW CUMBERLAND, WVSEX: MAGE: 18BODY PART: HEADDATE ACCIDENT: 7-30-93DISPOSITION: DOASYNOPSIS: An 18 year old male died as the result of injuries which he sustained in an accident while driving a 4-wheel ATV on a gravel public road. The victim lost control of the ATV when he suddenly applied the brakes to avoid a dog crossing the road. During the accident, the ATV’s brake lever penetrated the victim’s brain through his right eye resulting in death. The victim was not wearing a helmet.

Think about these when dealing with cargo:

1. Rack weight limit2. Trailer weight limit3. Weight distribution 4. ATV speed

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 31

Sound JudgmentLoad Capacity Ratings

Max Load Capacity - Total weight ofoperator, accessories, tongue weight, andcargo on front and rear racks.

Tongue Weight - Weight on trailertongue.

Rear Rack and Tongue Weight - Totalweight on trailer tongue, Speedpoint, andrear rack.

Rear Rack/Cargo Box and TongueWeight - Total weight on trailer tongue,Speedpoint, and rear rack/cargo box.

Towing Capacity - Total weight oftrailer and all cargo in the trailer.

NOTE: Tongue and accessoryweight (winch, snowplow, Speed-point, gun scabbard brackets, etc.)must be included as part of the frontand rear rack/cargo box weights.

SpeedrackWhen installing Speedrack accesso-ries, read and carefully follow theinstructions provided in each kit.

NOTE: Use extra caution whenoperating an ATV with additionalloads such as accessories and/orcargo. Handling of the ATV may beadversely affected. Reduce speedwhen adding additional loads.

A safe, enjoyable ride is dependent onmany personal choices. An ATV, like allmotorized vehicles, can be dangerous tooperate if you choose to ignore safetyprecautions, take unnecessary chances, orride beyond your ability or your vehicle’scapability. Don’t allow the thrill of free-dom or adventure to affect your ability tomake good, safe choices.

Alcohol and Drug ConsumptionIt’s extremely dangerous and often illegalto drink alcoholic beverages and ride...it’s also very foolish.

Arctic Cat ATV Load Capacity Ratings

ITEM Specifications

(lb) (kg)

Max Load Capacity Max Load Capacity - TBX

515600

233272

Front Rack (Max) 100 45

Rear Rack (Max) 200 91

Rear Cargo Box - TBX (Max) 300 135

Side Storage Box (each) - TBX (Max) 20 9

Tongue Weight 35 16

Rear Rack and Tongue Weight (Max) 200 91

Rear Cargo Box and Tongue Weight - TBX (Max) 300 135

Towing Capacity 1050 477

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or tow-ing cargo improperly.

WHAT CAN HAPPENCould cause changes in ATV handling,which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacityfor the ATV.Cargo should be properly distributedand securely attached.Reduce speed when carrying cargo orpulling a trailer. Allow greater distancefor braking.Always follow the instructions in thisOperator’s Manual for carrying cargo orpulling a trailer.

Personal Choices

Substances to avoid when riding:1. Alcohol2. Over-the-counter or prescription

drugs3. Illegal/mood altering drugs

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 32

Sound Judgment

Be aware of prescription and over-the-counter medications. Drowsiness andimpaired judgment can be caused by awide variety of medications. The same istrue of allergy, cold, flu, and headachemedications. Your physical size and weightcan’t protect you... just one antihistaminetablet can affect your judgment.

Don’t use alcohol or drugs before or dur-ing your ATV ride.

Your Physical ConditionYour physical condition is critical to safeATV operation. Don’t ride whenextremely tired and consider your healthwhen planning longer rides.

Reckless RidingWhere excessive or high speed is a fac-tor, the potential for personal injury isgreatly increased. Ride within reason andyour skill level. Avoid maneuvers that arereckless. Don’t show off.

Laws and RegulationsAny police officer will tell you that igno-rance of the law is no defense. Your bestdefense is to check out your local, state,or provincial ATV laws before riding.It’ll also make sure that you can continueto ride in your favorite areas. The quick-est way to have a land area closed is byriding over the regulations.

Group BehaviorWhen riding in a group, it is humannature to try to keep up with or out-dothose around you. We can all be competi-tive and that can lead to risk takingresulting in serious injury or equipmentdamage. Know your limitations and don'tbe afraid to slow the pace down.

Alcohol - Effects*The Number of Drinks that Impair

Mental and Physical Abilities1-2 DRINKS

Mental processes such as restraint,awareness, concentration, and judg-ment affected; reaction time slowed;inability to perform complicated tasks.

3-4 DRINKS

Depth perception, glare recovery, eyemovement, and focus affected;decreased judgment and control.

5+ DRINKS

Coordination deteriorates, loss of criti-cal judgment, and impaired memoryand comprehension.

*According to the ATV Safety Institute.

TESTIMONIALDOCUMENT#: X46481A1CITY/STATE: LAUREL, MSSEX: MAGE: 25BODY PART: ALL PARTS BODYDATE ACCIDENT: 6-25-93DISPOSITION: DOASYNOPSIS: A 25 year old male died from drowning after the 4-wheeled ATV he was driving overturned and landed on the victim, pinning him face down in 6 inches of water in a drainage ditch. The victim had failed to make a right hand turn and drove off the side of the road. The victim was driving at an excessive speed, and under the influence of alcohol. He was pronounced dead at the scene. The victim was not wearing a helmet.

Don’t ride:1. When you’re tired

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 33

Sound JudgmentSIPDEBy themselves, none of these safe behav-iors and sound judgments will go veryfar. But when you put them all together...when you’re paying attention to how youfeel, when you’re monitoring the move-ments of your ATV, and when you’reconstantly evaluating your environment,then you’re practicing SIPDE. SIPDE isan acronym that stands for:

S I P D ESCAN/SEARCH IDENTIFY

HAZARDSPREDICT WHAT WILL HAPPEN

DECIDE WHAT TO DO

EXECUTE THE DECISION

34

SupervisionOverviewYou’re responsible for supervising thosewho ride your ATV. Your wisdom is valu-able... it’ll bring them all back safely—your friends, your family, your relatives,and your ATV. It’s crucial that you con-sider yourself a supervisor for all riders ofyour ATV. Whether you accept responsi-bility or not, the truth is that you areresponsible for others riding your ATV.

You’re to the last letter in“P.A.S.S.”...“Supervision.” You’ve justgone through the manual, and you’veseen what’s involved. That puts you in agood position to be confident about whatyou know. So now it’s time to use yourknowledge and supervise others who rideyour ATV.

Inexperienced/Untrained RidersYou can’t let people ride your ATV whodon’t know what they’re doing. Unlessthey’ve had over a year of experience withATV riding or taken an ATV trainingcourse, it’s your responsibility to keepthem off your ATV. It can be dangerous(especially for underaged children)—allthe more reason for you to be firm.

Experienced/Trained RidersIf anyone is going to borrow your ATV,you are responsible for their supervision.Before they ride, have them take thetraining course, have them watch thesafety video, and have them read theOperator’s Manual. You train them. Itdoesn’t matter how you do it, as long asyou do it.

ATV’s are all a little different from thehandling to the stability to the controls.So regardless of how much experienceyour family members have with ATV’s,they don’t have experience with yourATV. Let experienced riders get familiarwith your ATV—show them the basicsbefore they take off. You don’t want it onyour conscience that someone got hurtbecause you didn’t tell them how to useyour ATV.

Remember that regardless of experi-ence, you should never let anyoneunder the age of 16 operate your ATV.

Arctic Cat and the ATV Safety Instituterecommend that all ATV operators ride theappropriate-sized ATV according to age.

Taking Responsibility

TESTIMONIALDOCUMENT#: N37023A1CITY/STATE: MOOERSFORKS, NYSEX: FAGE: 5BODY PART: UPPER TRUNKDATE ACCIDENT: 6-29-93DISPOSITION: DOASYNOPSIS: The victim of this incident, a five year old female, was operating a four wheeled all terrain vehicle (ATV) in the front yard of her parents’ house, under the supervision of her father. The victim drove the ATV down an area where the only way to turn around was around a grain silo. The victim was executing a right hand turn when the vehicle tipped over to the right and fell onto her body. The victim was transported to a local hospital where she was pronounced dead on arrival. Photographs of the incident were not taken by law enforcement officials.

Category Age (Years)

Speed Limitations

(MPH)NOTES

Y-12+ 12 or Older

15 - Limited30 - Maximum

Operate Under Adult Supervision

T-14 14 or Older

20 - Limited30 - Limited

38 - Maximum

Operate Under Adult Supervision

G & S 16 or Older

According to Local Regula-

tions—

35

DIVISION II - OPERATION/MAINTENANCEATV Specifications

Specifications subject to change without notice.

ENGINEType Four-Cycle/Liquid Cooled OHC - 500/550/700

Four-Cycle/Liquid-Cooled V-Twin - 1000Bore x Stroke 89 mm x 71.12 mm (3.5 x 2.8 in.) - 500

92 mm x 82 mm (3.62 x 3.22 in.) - 550102 mm x 85 mm (4.01 x 3.35 in.) - 700

92 mm x 71.6 mm (3.66 x 2.81 in.) - 1000Displacement 442 cc (27 cu in.) - 500

545 cc (33.6 cu in.) - 550695 cc (42.4 cu in.) - 700

951.9 cc (58 cu in.) - 1000Spark Plug Type NGK CR7E - 500

NGK CPR8E - 550/700/1000 (2)Spark Plug Gap 0.7-0.8 mm (0.028-0.031 in.) - 500

0.5-0.6 mm (0.019-0.024 in.) - 550/700/1000Brake Type Hydraulic w/Brake Lever Lock and Rear Foot BrakeCHASSISLength (Overall) 215.4 cm (84.8 in.) - FIS/700 Mud Pro

249 cm (98.00 in.) - TBX219.71 cm (94.5 in.) - 1000 Mud Pro

Height (Overall) 122.0 cm (48.0 in.) - 700/TBX125 cm (49.3 in.) - 500/550/TBX

131.6 cm (51.8 in.) - 1000 Mud ProWidth (Overall) 120.7 cm (47.5 in.)Suspension Travel (Front/Rear) 25.4 cm (10 in.)Tire Size (Front) 25 x 8-12 - 500/550/700

26 x 9-R12 - 100028 x 9-14 - Mud Pro

Tire Size (Rear) 25 x 10-12 - 500/550/70026 x 11-R12 - 1000

28 x 11-14 - Mud ProTire Inflation Pressure 0.35 kg/cm² (5.0 psi) - FIS/Mud Pro

0.5 kg/cm² (7.0 psi) - TBXMISCELLANYDry Weight (Approx) 314 kg (692 lb) - 500

316 kg (697 lb) - 550/700324.7 kg (716 lb) - 1000

361 kg (796 lb) - TBX/1000 Mud Pro360 kg (793 lb) - 700 Mud Pro

Gas Tank Capacity 21.6 L (5.7 U.S. gal.)22.0 L (5.8 U.S. gal.) - TBX

Coolant Capacity N/A - 5002.9 L (3.0 U.S. qt) - 550/700

3.3 L (3.5 U.S. qt) - 1000Differential Capacity 275 ml (9.3 fl oz) Rear Drive Capacity 250 ml (8.5 fl oz)Engine Oil Capacity (Approx.) 2.8 L (3.0 U.S. qt) - 500

1.9 L (2.0 U.S. qt) - 550/700/1000Gasoline (Recommended) 87 Octane Regular UnleadedEngine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)Front Differential/Rear Drive Lubricant SAE Approved 80W-90 HypoidTaillight/Brakelight 12V/8W/27WHeadlight 12V/27W (4)Starting System Electric

36

Location of Parts and Controls

FI025C FI016H

739-569D

1. Battery

2. Headlights

3. Hand Brake Lever

4. Power Distribution Module

5. Radiator Access Panel

6. Seat Latch

7. Storage Compartment

8. Reverse Override Switch

9. Rear Foot Brake

10. Brake Lever Lock

11. Key Switch

12. Shift Lever

13. Throttle Limiter

14. Throttle Lever

15. DC Power Outlet

16. Taillight/Brakelight

17. Operator’s Manual Location

18. Headlight HI/LO Switch

19. Starter Button

20. Engine Stop Switch

21. Drive Select Switch

22. Tailgate Latch (TBX)

23. Storage Compartment (TBX)

24. Cargo Box Latch Handle (TBX)

NOTE: The ATV you have purchasedmay differ slightly from those shown inthe figures of this manual.

37

ATV Operation

Active riding and basic maneuvers arethe foundation of your ATV ride. Withoutbasic skills, it’s impossible to move tothis level— active riding. These are yourbasic maneuvers:

• Mounting the ATV• Starting the Engine• Starting a Cold Engine• Shifting• Braking/Stopping• Parking• Dismounting the ATV

Mounting the ATVTo get seated:

1. From the left side, grab the left-sidehandlebar, apply the brake, and putyour left foot on the footrest.

2. Grab the right-side handlebar.

3. Swing your leg over the seat and setyour right foot down on the right-sidefootrest.

4. Get seated in a comfortable position.

5. Always keep your feet planted on thefootrests.

Starting the EngineAlways start with the ATV on a flat, levelsurface. Carbon monoxide poisoning cankill you, so keep your ATV outside while it’srunning. Follow these steps to start it up:

1. Mount the ATV and sit down.

2. Engage the brake lever lock.

3. Turn on the ignition.

4. Shift into neutral.

5. Move the engine stop switch to RUN.

6. Press the starter button.

7. Let the engine warm up.

Another way to remember the startingprocedure is by using the acronym“BONE-C.” It stands for:

Starting a Cold EngineNOTE: It is very important not totouch or compress the throttle leverduring the starting procedures.

1. Turn off all electrical accessories(hand warmer, lights, etc.); thenrotate the ignition switch key to thefirst position (ON) leaving the head-lights OFF. Note that the N is indi-cated on the LCD.

2. Press on the starter button.

NOTE: Do not touch the throttlelever until the engine has run for atleast 3 minutes.

3. Allow the engine to warm up forapproximately 2-3 minutes or until theATV will accelerate without hesitating.

Basic Operating Maneuvers

CAUTIONDo not run the starter motor for morethan eight seconds per startingattempt. The starter motor may over-heat causing severe starter motordamage. Allow 15 seconds betweenstarting attempts to allow the startermotor to cool.

B O N E CBRAKES LOCKED

IGNITION SWITCH ON

NEUTRAL TRANSMISSION

ENGINE SWITCH

AUTOMATIC CHOKE EFI

CAUTIONDo not run the starter motor for morethan eight seconds per startingattempt. The starter motor may over-heat causing severe starter motordamage. Allow 15 seconds betweenstarting attempts to allow the startermotor to cool.

38

Shifting (500 - 550 - 700/Mud Pro/TBX)

1. To engage any gear position frompark, move the shift lever upward tothe desired position. R (reverse), N(neutral), H (high range), or L (lowrange).

EFI012A

2. To engage the P (park), come to acomplete stop; then shift the trans-mission into park.

Shifting (1000 XT/Mud Pro)

1. To engage the high range from neu-tral, move the shift lever forward.

CF130B

2. To engage the low range from highrange, move the shift lever outwardand forward.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loads ortrailer towing. Compared to HIGHrange, the LOW range position pro-vides slower speed and greatertorque to the wheels.

3. To engage reverse gear from neutral,move the shift lever outward andrearward into the R position.

Braking/StoppingAlways allow plenty of room and time tostop safely. Sometimes quick stops areinevitable, so always be prepared.Whether you’re stopping slowly or stop-ping quickly, do this:

1. Squeeze the brake lever on the lefthandlebar to apply both the front andrear brakes.

2. If your wheels lock, release them fora second; then apply them again.

3. Never “ride” the brake. Even main-taining minimal pressure on the brakelever will cause the brake pads todrag on the disc and may overheat thebrake fluid.

CAUTIONAlways shift into low range when oper-ating on wet or uneven terrain, whentowing or pushing heavy loads, andwhen using a plow. Failure to followthis caution may result in premature V-belt failure or in damage to relateddrive system components.

CAUTIONAlways come to a complete stop beforeattempting to shift from one range tothe other or into reverse. Always shifton level ground, or engage the brakelever lock before shifting into anotherrange or into reverse.

! WARNINGExcessive repetitive use of thehydraulic brake for high speed stopswill cause overheating of the brakefluid and premature brake pad wearwhich will result in an unexpectedloss of brakes.

! WARNINGUse only Arctic Cat approved brakefluid. Never substitute or mix differ-ent types or grades of brake fluid.Brake loss can result. Check brakefluid level and pad wear before eachuse. Brake loss can result in severeinjury or even death.

39

ParkingParking involves following the previousrules for braking; then:

1. After the ATV stops, shift into neutral.

2. Stop the engine using the engine stopswitch.

3. Turn off the ignition.

4. If you have to park on a hill, shift theATV into low gear or park (if applica-ble).

5. Engage the brake lever lock.

Dismounting the ATVAfter you’ve followed the procedure forparking, it’s time to dismount:

1. Double check that the brake leverlock is engaged.

2. Swing your right leg over to the leftside of the seat.

3. Step to the ground on the left side ofthe ATV.

Active riding involves moving your body.You must learn to lean and shift yourweight into your turns to maintain control.

Your safety depends on using safe ridingtechniques. Statistics from the U.S. Con-sumer Product Safety Commission(CPSC) say that inexperienced riderswho don’t use safe riding techniques are13 times more likely to have an ATVaccident than riders who have over 1month of experience.

Safe riding techniques include:

• Riding• Leaning, Weight Shift, and Balance• Wide Turns• Sharp Turns• Quick Turns• K-Turns• Riding Uphill• Riding Downhill• Sidehilling/Traversing• Swerving• Crossing Obstacles

RidingOnce the engine’s warm, the ATV isready to go.

ATV-0012

1. Keep your feet on the footrests andboth hands on the handlebar.

2. Hold the brake lever, and release thebrake lever lock.

3. Shift into gear.

4. Release the brake slowly and applythe throttle.

Leaning, Weight Shift, and BalanceWhen you turn, the trick is to move for-ward and slide over to the side of the seatthat’s on the inside of the turn. Supportyour body weight on the outside footrest.At the same time, lean your body to theinside of the turn. Pay attention to thehandling—if you feel the tires coming offthe ground, reduce speed, shift more ofyour body weight to the side that’s lift-ing, and make the turn wider if possible.

ATV-0013

Handling the ATV (Active Riding Techniques)

40

ATV-0024

ATV-0025

Wide TurnsAbout 20% of ATV accidents happen dur-ing turns. If you don’t understand turningtechniques, it’s easy for the ATV to getaway from you by losing traction, plowing,or tipping. Use this method for wide turns:

ATV-0046

ATV-0045

ATV-0044

1. Ease off the throttle as you approachthe turn to slow down.

2. Use the principles of leaning, weightshifting, and balancing—shift yourbody weight to the inside of the turn.

3. Gradually increase your speed as youcome out of the turn.

Sharp TurnsAfter mastering wide turns, practice theadvanced skill of sharp turns.

ATV-0038

ATV-0039

ATV-0040

41

1. Ease off the throttle as you approachthe turn to slow down.

2. Use the principles of leaning, weightshifting, and balancing—shift yourbody weight to the inside of the turn.

3. You might have to lean into the turnmore than you do in a wide turn.

4. If shifting your weight and balancearen’t enough to keep the ATV tireson the ground, straighten out the han-dlebar as much as you can.

5. Gradually increase your speed as youcome out of the turn.

Quick TurnsQuick turns are the most difficult turnsand should only be done after you areexperienced with your ATV.

ATV-203

1. Ease off the throttle as you approachthe turn to slow down.

2. Turn the handlebar, shift your weight,and balance at the same time as youenter the turn (use the principles ofleaning, weight shifting, and balanc-ing—shift your body weight to theinside of the turn).

3. Follow this with slight acceleration.

4. For multiple turns, repeat this move-ment as needed.

5. To make your turn quicker, try raisingyourself off the seat a few inches asyou shift your weight.

K-TurnsUse K-turns if you accidentally stallwhile riding uphill; you need to takeaction before the ATV rolls backwarddown the hill.

ATV-204

42

1. Stop where you are, apply the brakes,and shift to neutral.

2. Shut off the engine.

3. Keep your body weight shifted for-ward.

4. Get off the ATV on the uphill side.

5. If you’re to the left of the ATV, turnthe handlebar all the way left.

6. Partially release the brake, but lightlyhold the brake lever.

7. Let the ATV roll to your right sideuntil it faces slightly downhill.

8. Reapply the brakes.

9. Get back on the ATV from the uphillside, and keep your weight shifteduphill when you sit down.

10. Start the engine and follow themethod for riding downhill.

Riding UphillRoughly 20% of accidents happen whileriding on hills and as a result of the ATVrolling or flipping. So, obviously, useextreme caution and follow this methodfor riding uphill.

ATV-0019

ATV-0032

ATV-0033

1. Shift down and accelerate before youstart climbing; then maintain a steadypace.

2. Lean as far forward as possible. Forsteeper hills, come off your seat tostand and lean forward.

3. If you lose speed, quickly shift to alower gear. At the same time, releasethe throttle (so your front tires don’tlift), OR

4. If that doesn’t work and you still haveforward motion and the terrain per-mits, do a U-turn, go back down, andtry climbing again, OR

5. If you have lost all forward motion,follow the K-turn procedure.

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25°

Riding DownhillSuccess in riding downhill depends onhow well you know your brakes—take iteasy on them, or you could flip over.

43

ATV-0018

ATV-0030

ATV-0031

1. Shift your body weight as far back onthe seat as possible.

2. Keep it in a low gear; stay out of neu-tral.

3. Lightly apply the brake and ease upon the throttle.

Sidehilling/TraversingSidehilling is considered an advancedskill; it’s really tricky and unpredictable.So, whether your skills are advanced ornot, try to avoid this kind of riding. Ifyou’re in a situation where you absolutelyhave to sidehill, follow this method:

ATV-0017

ATV-0028

ATV-0029

1. Keep your speed low and consistent.

2. Shift all your body weight to theuphill side of the seat; also, supportyour weight on the uphill footrest.

3. Steer like you’re driving into the hill.

4. If the ATV feels like it’s tipping, turnthe handlebar downhill. If that’s notpossible because of the terrain orother conditions or if it just doesn’twork, stop and get off. Dismount theATV on the uphill side.

SwervingSwerving is usually an emergency reac-tion to avoid an obstacle but is similar toquick turns. The difference is that quickturns involve slight acceleration in theturn; don’t accelerate if you swerve.

44

ATV-0043

1. Ease off the throttle as you approachthe obstacle.

2. Turn the handlebar. At the same time,shift your weight and balance as youswerve. Use the principles of leaning,weight shifting, and balancing—shiftyour body weight to the inside of theturn.

3. Keep your hand off the brake until theemergency is over and you’re back incontrol.

Crossing ObstaclesCrossing obstacles is risky; avoid it ifpossible. Riding over logs, rocks, andruts means combining all the active rid-ing skills into one big motion. Your ATVwill respond differently for differentobstacles (logs, ruts, etc.), but these aregeneral guidelines for overcoming two-track (both tires contacting the obstacle atthe same time) obstacles:

ATV-0016

ATV-0026

ATV-0027

1. Keep your speed way down; less than5 mph.

2. Approach the obstacle head-on.

3. Come up off the seat.

4. Keep your weight on the footrests.

5. Apply a little throttle when the fronttires make contact with the obstacle.

6. Lean forward and release the throttlewhen the front tires clear the obstacle.

7. Keep your body loose to absorb anyshock.

8. If the ATV starts tipping, shift yourweight to keep it in balance.

To clear a single-track (only one tire con-tacts) obstacle, follow the same rulesexcept:

1. Use the ATV’s momentum to clearthe obstacle.

45

2. Don’t pull up on the handlebar.

3. Don’t apply the throttle.

Driving an ATV and a car have somesimilarities; however, there are a few sit-uations that require special attention:

• Reversing• Skidding or Sliding• Parking on a Hill• Stalling on a Hill• Crossing Water• Crossing Roads• Cold Weather Driving• Stopping the ATV• Stopping the Engine

ReversingIt’s tough to see things behind you.

1. Go slowly. It’s hard to see behindyou.

2. Keep your handlebar straight.

3. Backing down hills is a bad idea; do aU-turn or K-turn instead to turnaround.

Skidding or SlidingIf you lose control after hitting sand, ice,mud, or water:

1. Turn your handlebar into the directionof the slide.

2. Keep your hand off the brakes untilyou’re out of the skid.

3. Shift your weight forward.

Sometimes your ATV may not respondand goes straight ahead instead of lettingyou turn. Here’s how to handle it:

1. Slow down.

2. Move forward on the seat.

3. Lean to inside of turn.

4. Turn handlebar.

Parking on a HillThis shouldn’t be necessary, but if it is:

1. Keep it in gear.

2. Engage the brake lever lock.

3. Find something to block the rear tires.

Stalling on a HillIf you use the right method for ridinguphill, this shouldn’t happen. But if youhave a problem, do this:

1. If the ATV hasn’t started rollingbackwards yet, follow the procedurefor the K-Turn, OR

2. If the ATV is already rolling back-ward, lean as far forward as possiblestanding up on the footrests.

3. Nice and easy, apply the hand brakelever.

4. When you come to a stop, follow theprocedure for the K-turn.

5. If the ATV continues to roll back-ward, dismount immediately on theuphill side.

Crossing WaterYour ATV can only handle water up to itsfootrests. Any more than that and yourisk engine damage and/or personalinjury. Stay away from fast moving riv-ers. ATV tires can be buoyant, so if thewater is too deep, you might find theATV suddenly afloat.

1. Physically check the depth and cur-rent of the water, especially if youcan’t see the bottom. You’re alsochecking for boulders, logs, or anyother hidden obstacles.

2. Keep your speed slow.

3. Make sure you have a way out on theother side of the water.

4. If you get stuck in the sludge or mud,try rocking the ATV from side to side.

5. Once you’ve cleared the water,briefly apply the brakes to make surethey work.

Crossing RoadsCrossing roads on your ATV is also a badidea, so avoid it. If you can’t:

1. Stop completely on the shoulder ofthe road.

Tips

46

2. Check both directions for traffic.

3. Crossing near a blind corner or inter-section is dangerous; don’t do it.

4. Drive straight across to the oppositeshoulder.

5. Take into account that your ATVcould stall while crossing; give your-self enough time to get off the road.

6. You have to assume that oncomingcars don’t see you, and if they do,they won’t be able to predict youractions.

7. It’s illegal to cross public roads insome places. Know your local laws.

Cold Weather DrivingNOTE: Check that all control leversmove freely. Make sure the footrest,shift lever, and rear foot brake arefree of ice and snow.

1. With the transmission in neutral,move the ATV forward and backwardto check that the wheels roll freely. Ifthe ATV will not roll, the tires may befrozen to the ground or the brake padsmay be frozen to the discs.

2. If the tires are frozen to the ground,pour warm water around them to meltthe ice.

3. If the brakes are frozen, take the ATVto a warmer area to thaw out thebrakes.

NOTE: After the brakes thaw, drythem by applying them several timeswhile riding slowly.

NOTE: After riding through water,mud, snow, or slush, it is importantto dry both brake systems beforeparking the ATV.

4. Practice driving in an open snow-cov-ered or ice-covered area at slowspeeds before driving on snow-cov-ered or ice-covered trails.

5. Learn how the ATV responds to steer-ing and braking on the type of terrainto be encountered on the ride.

Stopping The ATVTo stop the ATV, first release the throttlelever. Next, apply the brake.

Stopping The EngineTo stop the engine, turn the ignitionswitch key to the OFF position or set theengine stop switch to the OFF position.

NOTE: Leaving the ignition switchkey in the ON position could result ina discharged battery.

! WARNINGFor your personal safety, it is veryimportant to wear the type andamount of cold-weather clothingaccording to the coldest anticipatedtemperatures.

CAUTIONBefore riding, manually move the ATVforward and backward to make cer-tain that all wheels roll freely.

! WARNINGDo not attempt to free frozen brakesby pouring warm water on the brakepads and housings.

! WARNINGGo slowly and be extra careful whenriding on snow-covered or ice-cov-ered terrain. Always be alert tochanging terrain conditions whenoperating the ATV.

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General InformationATV Identification NumbersThe Arctic Cat ATV has two identifica-tion numbers: Vehicle IdentificationNumber (VIN) and Engine Serial Num-ber (ESN).

The VIN is located on the frame supportrail.

AF968B

The ESN is located on the left-side rearof the engine crankcase.

CF109I

GZ001C

These numbers are required by the dealerto complete warranty claims properly. Nowarranty will be allowed by Arctic Cat ifthe VIN or ESN is removed or mutilatedin any way.

Always provide the ATV name, VehicleIdentification Number, and Engine SerialNumber when contacting an authorized Arc-tic Cat ATV dealer for parts, service, accesso-ries, or warranty. If a complete engine mustbe replaced, ask the dealer to notify ArcticCat for correct registration information.

Ignition Switch KeyTwo keys come with the ATV. Keep thespare key in a safe place. An identifyingnumber is stamped on each key. Use thisnumber when ordering a replacement key.

ATV-0055

Control Locations and FunctionsIgnition SwitchThe ignition switch has three positions.

ATV-0056

OFF position — All electrical circuitsexcept the accessory plug are off. Theengine will not start. The key can beremoved in this position.

NOTE: The accessory plug is pow-ered by the battery at all times.

ON position — The ignition circuit iscomplete and the engine can run. The keycannot be removed in this position.

LIGHTS position — The ignition circuit iscomplete and headlights and taillight are on.The key cannot be removed in this position.

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Shift Lever (500 - 550 - 700/Mud Pro/TBX)

EFI012A

This ATV has a dual-range automatictransmission with reverse and park.

Shift Lever(1000 XT/Mud Pro)

CF130B

These ATV’s have a dual-range auto-matic transmission with reverse.

Drive Select Switch

FI475A

KC342C

This switch allows the operator to operatethe ATV in either two-wheel drive (rearwheels) or four-wheel drive (all wheels). Fornormal riding on flat, dry, hard surfaces,two-wheel drive should be sufficient. In sit-uations of aggressive trail conditions, four-wheel drive would be the desired choice.

To either engage or disengage the frontwheels, move the switch to the 4WDposition or to the 2WD position.

On the 550/700/1000, the 4WD lockallows the operator to mechanically lockthe front differential to apply equal powerto both front wheels. To engage the lockfrom 4WD, slide the switch up and movefully to the left. To disengage the lock,move the switch lever to the right.

Hand Brake Lever/Brake Lever Lock

738-420B

CAUTIONLeaving the ignition switch in the ONor LIGHTS position for a long periodof time when the engine is not run-ning may cause the battery to dis-charge. Always leave the ignitionswitch in the OFF position whenengine is not running.

CAUTIONDo not attempt to either engage ordisengage the 4WD lock while theATV is moving.

! WARNINGThe 4WD lock is intended for usewhere minimum traction is available.NEVER EXCEED 10 MPH (16 kph)with the lock engaged. Maneuverabil-ity and handling characteristics willdiffer with the lock engaged.

49

The hand brake is considered to be thenormal operating (main) brake. It shouldbe applied whenever a braking situationis needed.

Apply the brake by compressing thebrake lever toward the handlebar.

To engage and release the brake leverlock, use the following procedure.

1. Squeeze the hand brake two or threetimes and release it.

2. Depress and hold the brake leverlock.

3. While holding in on the brake leverlock, squeeze the brake lever.

NOTE: It will click as it engagesand the brake lever will not return toits released position.

4. Release the brake lever lock bysqueezing the brake lever. It willreturn to its released position.

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.

2. Engage the brake lever lock.

3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, take theATV to an authorized Arctic Cat ATVdealer for service.

Headlight HI/LO Switch

CF245A

Use the headlight HI/LO switch to selectthe high or low headlight beam when theignition switch is in the LIGHTS position.When the switch is in the HI position, thehigh beam will illuminate. When theswitch is in the LO position, the low beamwill illuminate.

Engine Stop SwitchOFF position — The ignition circuit is off.The engine cannot be started or will notrun. If the engine stop switch is used tostop engine without turning off ignitionswitch, the battery may discharge.

RUN position — The ignition circuit ison. The engine can start and run.

Starter Button Pushing in on this button activates thestarter motor. Before starting the engine,make sure the ignition switch is in theON position, the transmission is in neu-tral, and the brake lever lock is engaged.

NOTE: This ATV has safety interlockswitches which prevent the startermotor from activating when the trans-mission is not in neutral. To start theATV while in gear, depress the rear footbrake or compress the brake lever;then depress the starter button.

Reverse Override SwitchThis ATV is equipped with a reversespeed limiter system. When additionalRPM is needed in reverse, depress andhold the override switch.

! WARNINGAlways check to be sure that the brakelever lock has been disengaged beforeoperating the ATV. An accident couldresult if the brake lever lock is leftengaged while the ATV is operated.The brake may relax if left engaged fora long period of time. This couldcause an accident; therefore, do notleave the ATV on a hill depending onthe brake lever lock. Always block thedownhill side of the wheels if leavingthe ATV on a hill or park the ATV in asidehill position.

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NOTE: The reverse override switchis active in 4WD only.

Throttle Lever

FI475B

Control engine RPM with the position ofthe throttle lever. Operate this lever withthe thumb. Pushing it forward increasesengine RPM and allowing it to retractdecreases engine RPM.

Throttle Limiter Screw

CF297A

Throttle lever travel may be limited byadjusting the throttle limiter screw. The throt-tle limiter should be adjusted according to theoperator’s skill and experience. To adjust thethrottle limiter, use the following procedure.

1. Loosen the jam nut.

2. Turn the throttle limiter screw clock-wise to decrease engine RPM maxi-mum or counterclockwise to increaseengine RPM maximum.

3. Tighten the jam nut securely.

NOTE: The ATV is equipped withan RPM limiter that retards ignitiontiming when maximum RPM isapproached. When the RPM limiter isactivated, it could be misinterpretedas a high-speed misfire.

Rear Foot Brake

CF117

Pressing the rear foot brake downwardwill apply the brake to the rear wheels.

Power SteeringSome ATV’s were produced with anElectronic Power Steering (EPS) systemto reduce steering effort and rider fatigueover a broad range of operating condi-tions.

The EPS system engages when the igni-tion switch is turned to the ON positionand disengages after approximately fiveminutes (to conserve battery power) ifthe engine is not running.

This system is entirely maintenance-free:no adjustment or servicing is required.There are no fluids to check or change,and the EPS system is entirely self-con-tained and sealed to protect it from theelements.

The EPS system is battery system pow-ered; therefore, the battery must be ingood condition and fully charged. Powerdelivery and overload protection is pro-vided by an EPS relay and 30-amp fuselocated under the seat in the Power Dis-tribution Module (PDM).

The system is self-monitored and will dis-play a “P0635” malfunction code or Diag-nostic Trouble Code (DTC) on the LCDgauge/speedometer should an EPS systemcontrol circuit problem occur. Do notoperate the ATV with a code displayed.

! WARNINGNever activate the override switchwhile the throttle is open as a loss ofcontrol may result.

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NOTE: Turn the key switch to the OFFposition then back to the ON position toreset the code. If the code continues tobe displayed, take your ATV to an autho-rized Arctic Cat Dealer for EPS systemservicing before resuming operation.

In the event of electrical power failure,the EPS system becomes disabled (simi-lar to an automobile with the engine shutoff). Steering effort increases but steeringcontrol can be maintained.

Speedometer/LCD (500/550/700/TBX/Limited/Mud Pro)NOTE: The 500/550/700/TBX mod-els use the digital gauge. The Lim-ited/Mud Pro models feature theanalog/digital gauge.

EFI013A

EFI011B

1. Speedometer/Tachometer/ConditionWarning Display - Indicates theapproximate vehicle speed (MPH orkm/h) or RPM. Warns of a systemerror condition requiring attention.

The LCD will go blank except theword VOLT will flash on the LCDwhenever a low voltage (<9 DC volts)or a high voltage (>16 DC volts) isdetected. When voltage returns to nor-mal, the gauge must be reset by turningthe ignition key to the OFF positionand then to the ON position.

The letters EFI (digital/analog gauge)or a diagnostic trouble code (DTC)(digital gauge) will flash on the LCDwhenever an EFI system error isdetected. After 30 seconds, the gaugewill return to normal, but the letters orcode will continue to flash until themalfunction is corrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe error corrected and the systemerror reset as soon as possible.

2. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom segmentflashes, approximately 3.5 L (0.92 U.S.gal.) of gasoline remains in the tank.

3. Mode Button - Press and release toshift the gauge between MPH or km/hand RPM. Press and hold to switchbeetween MPH and km/h.

4. Set/Reset Button - Press and releaseto shift betwen Odometer, Trip 1, Trip2, Engine Hour Meter, and Clock.Press and hold while Trip 1 or Trip 2are selected to clear the selected trip.The odometer cannot be reset.

5. Odometer/Trip Meter/Clock/EngineHour Meter - Displays odometer(total distance the vehicle has trav-eled) or one of two trip meters used tomeasure trips or trip legs correspond-ing to the function selected (MPH orkm/h). The clock function indicatestime in the 12 hour mode. The hourmeter indicates the total time the ATVhas run and cannot be reset to zero.To set the clock, use the followingprocedure.

CAUTIONNever operate this ATV with a code indi-cated on the LCD gauge/speedometer.This indicates a malfunction in the EPSsystem control circuit and could resultin a loss of power steering assist.

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A. With the ignition switch ON, pressand release the Mode Button (3)until the Clock/Engine Hour Meter(1) is displayed; then (if necessary)press and release the Set/ResetButton (4) to the clock display.

B. Press and hold Set/Reset Button (4)until minutes stop scrolling and thehour display starts to scroll.Momentarily release when correcthour is displayed; then repeatedlypress and release Set/Reset Buttonuntil correct minutes are displayed.

NOTE: Approximately two secondsafter releasing either Button, theLCD will return to normal operation.

NOTE: Clock memory power issupplied through the 15-amp acces-sory fuse and verified during gauge“power-up” and reset. In the event ofclock memory power failure (blownfuse, etc.), the gauge will “power-up,” reset, and shut down repeatedlyuntil clock memory power isrestored. Always check the 15-ampaccessory fuse if this gauge condi-tion is noted.

NOTE: The engine hour meter willnot activate until engine speedexceeds 500 RPM.

6. Gear Position Indicator - Indicateswhich gear is selected - R (reverse)/N(neutral)/H (high range)/L (lowrange)/P (park).

NOTE: An E will be displayed ifthere is an error caused by a no-shiftposition signal.

7. Engine Hour Meter Indicator - Indi-cates engine hour meter mode isselected on the display.

8. Speedometer/Tachometer Indicator -Indicates which mode (MPH, km/h,or RPM) is being displayed.

9. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

10. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WD lockis engaged. The display is blank whenin 2WD.

11. High Beam Indicator - Appears whenthe headlights are on high beam.

12. Temperature Indicator - The speedom-eter/tachometer needle will sweep fullscale and the LCD will go blank exceptthe high temperature icon will flash.After 30 seconds, the speedometer/tachometer needle and LCD will returnto normal, but the temperature icon willcontinue to flash. The icon should notbe visible during normal operation.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

NOTE: Debris in front of the engine(or packed between the cooling fins ofthe radiator) can reduce coolingcapacity. Using a garden hose, washthe radiator and the engine to removeany debris restricting air flow.

13. Odometer/Trip Meter Indicator Dis-play - Displays which function (ODO,Trip, or Trip 2) is selected.

14. Speedometer/Tachometer Needle(digital/analog gauge) - Indicatesapproximate vehicle speed in MPH orkm/h when speedometer function isselected or RPM when tachometerfunction is selected. Sweeps full-scalewhenever an EFI system error isdetected.

14. Wrench Indicator (digital gauge) -Displayed in conjunction with a DTCwhenever an EFI system error isdetected.

CAUTIONContinued operation with high enginetemperature may result in enginedamage or premature wear.

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

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Speedometer/LCD (1000 XT)

EFI034A

1. Odometer/Trip Meter/Condition Dis-play - Displays odometer (total dis-tance the vehicle has traveled) or oneof two trip meters used to measure tripsor trip legs corresponding to the func-tion selected (MPH or km/h). The con-dition display warns of a system errorcondition requiring attention.

The LCD will go blank except theword VOLT will flash on the LCDwhenever a low voltage (<9 DC volts)or a high voltage (>16 DC volts) isdetected. When voltage returns to nor-mal, the gauge must be reset by turningthe ignition key to the OFF positionand then to the ON position.

The letters EFI will flash on the LCDwhenever an EFI system error code isdetected. After 30 seconds, the gaugewill return to normal, but the letterswill continue to flash until the cause ofthe malfunction is corrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe error corrected and the systemerror reset as soon as possible.

2. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom segmentflashes, approximately 3.5 L (0.92 U.S.gal.) of gasoline remains in the tank.

3. Mode Button - Press and release to shiftthe gauge through three modes: speed-ometer/tachometer, distance, and time.

NOTE: Approximately two secondsafter the Mode Button is released, thedigital gauge will return to full display.

4. Set/Reset Button - Selects or resetsvarious functions/displays on the dig-ital gauge.

5. Clock/Engine Hour Meter - The clockfunction indicates time in the 12 hourmode. The hour meter indicates thetotal time the ATV has run and cannotbe reset to zero. To set the clock, usethe following procedure.

A. With the ignition switch ON, pressand release the Mode Button (3)until the Clock/Engine Hour Meter(1) is displayed; then (if necessary)press and release the Set/ResetButton (4) to the clock display.

B. Press and hold the Set/Reset But-ton (4) until the minutes stopscrolling and the hour displaystarts to scroll. Momentarilyrelease when the correct hour isdisplayed; then repeatedly pressand release the Set/Reset Button(4) until the correct minutes aredisplayed.

NOTE: Approximately two secondsafter releasing either Button, theLCD will return to normal operation.

NOTE: Clock memory power issupplied through the 15-amp acces-sory fuse and verified during gauge“power-up” and reset. In the event ofclock memory power failure (blownfuse, etc.), the gauge will “power-up,” reset, and shut down repeatedlyuntil clock memory power isrestored. Always check the 15-ampaccessory fuse if this gauge condi-tion is noted.

NOTE: The engine hour meter willnot activate until engine speedexceeds 500 RPM.

6. Gear Position Indicator - Indicateswhich gear is currently selected - R(reverse)/N (neutral)/L (low range)/H(high range).

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7. Engine Hour Meter Indicator - Indicatesengine hour meter mode is selected onthe display. To select this mode, pressthe Mode Button (3) to enter the selec-tion mode; then press the Mode Buttonto until clock/engine hour meter displayis selected. Press the Set/Reset Button(4) to select the desired function.

8. Needle Indicator Display - Displayswhich function (MPH, km/h, or RPM)is being displayed by the needle.

To select a function, press the ModeButton (3) to enter the selectionmode; then press the Mode Button tountil the needle indicator display isselected. Press the Set/Reset Button(4) to select the desired function.

9. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

10. Drive Select Indicator - Displays 4WDwhen selected by the drive select switchor when the 4WD lock is engaged. Thedisplay is blank when in 2WD.

11. High Beam Indicator - Appears whenthe headlights are on high beam.

12. Temperature Indicator - If the enginecoolant temperature exceeds the normaloperating range, the temperature iconwill begin flashing and the LCD will goblank for 30 seconds; then the LCD willreturn to normal. However, the temper-ature icon will continue to flash.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

NOTE: Debris in front of theengine (or packed between the cool-ing fins of the radiator) can reducecooling capacity. Using a gardenhose, wash the radiator and theengine to remove any debris restrict-ing air flow.

13. Odometer/Trip Meter Function Dis-play - Displays which function(ODO, T1, or T2) is selected.

To select the odometer (ODO), trip #1(T1), or trip #2 (T2), press the ModeButton (3) to enter the selectionmode; then press the Mode Button tountil the distance mode is selected.Press the Set/Reset Button (4) toselect the desired display. Press andhold the Set/Reset button while T1 orT2 are selected to reset the selectedtrip. The odometer cannot be reset.

14. Speedometer/Tachometer Needle -Indicates approximate vehicle speedin MPH or km/h when speedometerfunction is selected or RPM whentachometer function is selected.Sweeps full-scale whenever an EFIsystem error is detected.

Electric Fuel PumpAn electric fuel pump is incorporated inthe gas tank to deliver gasoline to the fuelinjector. The fuel pump is activated whenthe ignition switch is in the ON position.

NOTE: Both the ignition and fuelpump functions will be interruptedby the Tilt Sensor if the ATV tips overpast 60°-70°. Righting the ATV willreactivate the ignition and fuelpump.

Gas HosesReplace the gas hoses every two years.Damage from aging may not always bevisible.

CAUTIONContinued operation with highengine temperature may result inengine damage or premature wear.

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

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Oil Level Stick

ATV-0100AA

There is an oil level stick for checkingthe engine oil level. To check the oillevel, use the following procedure.

NOTE: The ATV should be on levelground when checking the engine oillevel.

1. Unscrew the oil level stick and wipeit with a clean cloth.

2. Install the oil level stick and threadinto the engine case.

NOTE: The oil level stick should bethreaded in for checking purposes.

3. Remove the oil level stick; the engineoil level should be above the “L” markbut not higher than the “F” mark.

Seat Latch

AL676A

1. To remove the seat, lift up on thelatch release (located at the rear of theseat); then raise the rear of the seatand slide it rearward.

2. To lock the seat into position, slidethe front of the seat into the seatretainers and push down firmly on therear of seat. The seat should automat-ically lock into position.

Tailgate Latch (TBX)

739-569A

1. To open the tailgate, pull the latch(located at the center of the tailgate).

2. To close the tailgate, press forwardfirmly. The tailgate will latch auto-matically.

Cargo Box Latch Handles (TBX)

739-569B

1. To raise the cargo box, rotate eitherhandle upward; then raise the cargobox.

2. To lower the cargo box, push downfirmly on the front of the box. The boxwill automatically lock into position.

CAUTIONDo not overfill the engine with oil.Always make sure the oil level isabove the “L” mark but not higherthan the “F” mark.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

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Side Storage Compartment (TBX)

TB013

1. To open a compartment, lift the strapsoff the hatch lugs.

2. To close a compartment, pull thestraps over the hatch lugs.

Safety Flag BracketA bracket is provided for mounting a flagat the rear of the ATV.

Rack Loading (Front and Rear)The front rack and rear rack are designedto carry specified load capacities. Alwaysrefer to the ATV Load Capacity Ratingschart for proper capacities.

Trailering and Towing

Arctic Cat ATV’s are equipped with aframe-mounted receiver for a standard5.1 cm (2 in.) receiver hitch. The stan-dard receiver hitch must be purchasedseparately.

738-424A

When loading a trailer properly, twoitems are critical: Gross Trailer Weight(the weight of the trailer plus cargo) andTrailer Tongue Weight.

Trailer Tongue Weight is the downwardforce exerted on the hitch by the trailercoupler when the trailer is fully loadedand the coupler is at its normal towingheight. Refer to the Load Capacity Rat-ings chart for tongue weight information.

Always maintain a slow speed whentrailering and towing and avoid suddenaccelerations, quick maneuvers, and sud-den stops. Braking distance will beaffected when towing a trailer. Whentowing a trailer, always maintain slowspeed and allow more stopping distancethan when not towing a trailer.

! WARNINGMake sure the loads on the front andrear racks will not interfere with theATV controls or obstruct the view ofthe operator. Also, make sure theloads are evenly distributed, properlysecured, and will not shift while oper-ating the ATV.

! WARNINGNever use the racks as a towing ortrailering point.

! WARNINGMake sure that the load in the traileris properly secured and will not shiftwhile moving. Also, do not overloadthe trailer.

! WARNINGNever exceed any of the ATV weightrestrictions.

! WARNINGRiding an ATV without extra cautionwhen towing a trailer will be hazard-ous. Trailer towing can affect the han-dling and braking of the ATV. Never towa trailer without a rigid tongue andnever exceed 10 mph. Avoid suddenaccelerations and stopping of the ATV.Do not make quick maneuvers. Avoiduneven surfaces and do not tow onhills. Never carry passengers in atrailer unless the trailer is designed forsuch use. Allow more stopping dis-tance than when not towing a trailer.

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TransportingWhen transporting the ATV, Arctic Catrecommends that the ATV be in its normaloperating position (on all four wheels) andthe following procedure be used.

1. Engage the brake lever lock and placethe transmission in gear.

2. Secure the ATV with load rated hold-down straps.

NOTE: Suitable hold-down strapsare available from your Arctic CatATV dealer. Ordinary rope is not rec-ommended because it can stretchunder load.

CF324

CF325

Gasoline-Oil-LubricantRecommended GasolineThe recommended gasoline to use in thisATV is 87 minimum octane regularunleaded. In many areas, oxygenates areadded to the gasoline. Oxygenated gaso-lines containing up to 10% ethanol or 5%methane are acceptable gasolines.

When using ethanol blended gasoline, it isnot necessary to add a gasoline antifreezesince ethanol will prevent the accumula-tion of moisture in the fuel system.

Recommended Engine/Transmission Oil

The recommended oil to use is Arctic CatACX All Weather synthetic engine oil,which has been specifically formulatedfor use in this Arctic Cat engine. AlthoughArctic Cat ACX All Weather syntheticengine oil is the only oil recommended foruse in this engine, use of any API certifiedSM 0W-40 oil is acceptable.

OILCHARTJ

Recommended Front Differential/Rear Drive Lubricant NOTE: Arctic Cat recommends theuse of genuine Arctic Cat lubricants.

CAUTIONFailure to engage the brake lever lockand place the transmission in gearcould result in the ATV rolling off thetrailer in the event of tie-down strapfailure.

CAUTIONIf using additional hold-down strapsin any other areas, care must betaken not to damage the ATV.

CAUTIONDo not use white gas. Only Arctic Catapproved gasoline additives shouldbe used.

CAUTIONAny oil used in place of the recom-mended oil could cause seriousengine damage. Do not use oilswhich contain graphite or molybde-num additives. These oils canadversely affect clutch operation.Also, not recommended are racing,vegetable, non-detergent, and castor-based oils.

58

The recommended lubricant (front differen-tial and rear drive) is SAE approved 80W-90hypoid. This lubricant meets all of the lubri-cation requirements of the Arctic Cat ATV.

Filling Gas Tank

Since gasoline expands as its temperatureincreases, the gas tank must be filled toits rated capacity only. Expansion roommust be maintained in the tank particu-larly if the tank is filled with cold gaso-line and then moved to a warm area.

ATV0049D

Allow the engine to cool before filling thegas tank. Care must be taken not to over-fill the tank. If overfilled, gas may leakonto the engine creating a fire hazard.

Tighten the gas tank cap securely afterfilling the tank.

Engine Break-In After the completion of the break-inperiod, the engine oil and oil filter shouldbe changed. Other maintenance afterbreak-in should include checking of allprescribed adjustments and tightening ofall fasteners. At the discretion andexpense of the owner/operator, the ATVmay be taken to an authorized Arctic CatATV dealer for this initial service.

New ATV’s and renewed ATV enginesrequire a “break-in” period. The firstmonth is most critical to the life of thisATV. Proper operation during this break-inperiod will help assure maximum life andperformance from the ATV.

During the first 10 hours of operation,always use less than ½ throttle. Varyingthe engine RPM during the break-inperiod allows the components to “load”(aiding the engine/transmission compo-nent mating process) and then “unload”(allowing components to cool). Althoughit is essential to place some stress on theengine components during break-in, careshould be taken not to overload the enginetoo often. Do not pull a trailer during thebreak-in period.

When the engine starts, allow it to warm upproperly. Idle the engine several minutesuntil the engine has reached normal operat-ing temperature. Do not idle the engine forexcessively long periods of time.

Burnishing Brake PadsBrake pads must be burnished to achievefull braking effectiveness. Braking distancewill be extended until brake pads are prop-erly burnished.

To properly burnish the brakes, use fol-lowing procedure:

1. Choose an area sufficiently large tosafely accelerate ATV to 30 mph andto brake to a stop.

2. Accelerate to 30 mph; then compressbrake lever to decelerate to 0-5 mph.

CAUTIONAny lubricant used in place of the rec-ommended lubricant could cause seri-ous front differential/rear drive damage.

! WARNINGAlways fill the gas tank in a well-ven-tilated area. Never add gasoline to theATV gas tank near any open flames orwith the engine running or hot. DONOT SMOKE while filling the gastank.

! WARNINGDo not over-flow gasoline when fillingthe gas tank. A fire hazard couldmaterialize. Always allow the engineto cool before filling the gas tank.

! WARNINGDo not overfill the gas tank.

! WARNINGFailure to properly burnish the brakepads could lead to premature brakepad wear or brake loss. Brake losscan result in severe injury.

59

3. Repeat procedure twenty times. ! WARNINGDo not attempt sudden stops or putyourself into a situation where a sud-den stop will be required until thebrake pads are properly burnished.

60

General MaintenanceNOTE: Proper maintenance of theATV is important for optimum perfor-mance. Follow the MaintenanceSchedule and all ensuing maintenanceand care instructions/information.

NOTE: Proper maintenance proce-dures for each item can be found onthe corresponding page indicated.

If, at any time, abnormal noises, vibrations,or improper functioning of any componentof this ATV is detected, DO NOT OPER-ATE THE ATV. Take the ATV to an autho-rized Arctic Cat ATV dealer for inspectionand adjustment or repair.

If the owner/operator does not feel quali-fied to perform any of these maintenanceprocedures or checks, take the ATV to anauthorized Arctic Cat ATV dealer forprofessional service.

I=Inspect and clean, adjust, lubricate, replace as necessary T=Tighten R = Replace C = Clean* Dealer maintenance ** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

Maintenance Schedule

Item PageInitial

Service (100 miles)

1 month 3 months 6 months

Battery 67 I I* Engine nuts and bolts - I I* Valve clearance - I ISpark plug(s) 70 I I I

70 Replace every 4000 miles or 18 monthsLiquid cooling system 61 I Inspect every time before ridingOil cooler (Mud Pro/1000) 62 I I IThrottle cable 63/70 I Inspect every time before ridingGas hoses 54 I Inspect every time before riding

54 Replace every 2 yearsEngine/transmission oil and filter 63 R R**Air filter 70 I IAir filter housing drain(s) 71 I Inspect every time before ridingGear lubricant (Front differential - rear drive)

64 I I64 Replace every 4 years

V-Belt 71 I ISpark arrester/muffler 73 CTires/air pressure 72/

35 I Inspect every time before riding

* Brake components 65 I Inspect every time before ridingBrake fluid 65 I *Replace every 2 yearsBrake hoses 65 I *Replace every 4 years* Steering - I Inspect every time before riding* Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differential and rear drive bellows) - I Inspect every time before riding* Chassis nuts and bolts - I TFrame/welds/racks - I IElectrical connections - I IHeadlight/taillight-brakelight 73 I Inspect every time before ridingWheel nuts 72 I I

61

Liquid Cooling SystemNOTE: Debris in front of the engineor packed between the cooling fins ofthe radiator can reduce cooling capa-bility. Using a garden hose, wash theradiator to remove any debris pre-venting air flow.

The cooling system capacity can befound in the specifications chart. Thecooling system should be inspected dailyfor leakage and damage. If leakage ordamage is detected, take the ATV to anauthorized Arctic Cat ATV dealer for ser-vice. Also, the coolant level should bechecked periodically.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

When filling the cooling system, use acoolant/water mixture which will satisfythe coldest anticipated weather condi-tions of the area in accordance with thecoolant manufacturer’s recommenda-tions. While the cooling system is beingfilled, air pockets may develop; there-fore, run the engine for five minutes afterthe initial fill, shut the engine off, andthen fill the cooling system to the bottomof the stand pipe in the radiator neck.

Checking/Filling1. On the 700/1000, remove the two

screws from the front of the radiatoraccess panel. On the 500/550, removethe four screws securing the radiatoraccess panel.

FI465A

FI476

2. On the 700/1000, lift the front of theaccess panel; then slide the panel for-ward to disengage the two rear tabs.

3. On the 700/1000, move the panelrearward until free of the rack. On the500/550, move the panel forwarduntil free of the ATV.

4. On Mud Pro models, remove four capscrews securing the snorkel housingto the front inspection panel; thenremove two cap screws from the rearof the snorkel housing.

MP013

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

CAUTIONContinued operation of the ATV withhigh engine temperature may resultin engine damage or premature wear.

700/1000

500/550

62

MP007A

5. Separate the front of the snorkelhousing from the rear; then removethe snorkel housing.

MP003

6. Remove two reinstallable rivets andremove the splash guard. The radiatorcap can now be accessed in front ofthe snorkels.

7. Carefully rotate the radiator capcounterclockwise to release pressure;then remove the cap.

CF142A

8. Add coolant as necessary; then installthe radiator cap and access panel orsnorkel housing.

NOTE: Use a good quality, biode-gradable glycol-based, automotive-type antifreeze.

Maintenance (Mud Pro)When operating in muddy conditions, it isextremely important to clean the radiatorcore frequently. Arctic Cat requiresinspecting and/or flushing the radiatorcore before each use to prevent overheat-ing resulting in severe engine damage.After cleaning, shine a light through theradiator core while observing from theopposite side to determine if all dirt anddebris have been removed.

NOTE: It is necessary to removefour machine screws securing theprotective screen to the front of theradiator and move it forward to prop-erly flush the radiator core. Makesure to secure the screen to the radi-ator after cleaning.

Oil Cooler (Mud Pro/1000)NOTE: Dirt and debris must becleaned from the cooling fins regu-larly to ensure proper engine oilcooling.

! WARNINGNever check the coolant level whenthe engine is hot or the cooling sys-tem is under pressure.

CAUTIONAfter operating the ATV for the initial 5-10 minutes, stop the engine, allow theengine to cool down, and check thecoolant level. Add coolant as necessary.

CAUTIONFailure to remove dirt and debrisfrom the radiator prior to operatingthe ATV may cause overheatingresulting in severe engine damage.

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

63

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

Shock AbsorbersEach shock absorber should be visiblychecked weekly for excessive fluid leak-age (some seal leakage may be observedbut it does not indicate the shock is inneed of replacement), cracks or breaks inthe lower case, or a bent shock rod. If anyone of these conditions is detected,replacement is necessary.

NOTE: When the ATV is operatedin extremely cold weather (-23°C/-10°F or colder), a small amount ofleakage may be present. Unless theleakage is excessive, replacement isnot necessary.

The shock absorber has a spring forceadjustment sleeve with five adjustmentpositions to allow the spring to beadjusted for different riding and loadingconditions. If the spring action is too softor too stiff, adjust it according to thechart.

CD453

NOTE: Before attempting to adjustsuspension, clean dirt and debrisfrom the sleeve and remove loadfrom the suspension; then use thespanner wrench to adjust the sleeveto the desired position.

General LubricationCablesNone of the cables require lubrication;however, it is advisable to lubricate theends of the cables periodically with agood cable lubricant.

Engine/Transmission Oil and FilterNOTE: Refer to the recommendedoil viscosity chart (on page 57) inthis manual for the proper engine oil.

Change the engine oil and oil filter at thescheduled intervals. The engine shouldalways be warm when the oil is changedso the oil will drain easily and completely.

1. Park the ATV on level ground.

2. Loosen the oil level stick. Be carefulnot to allow contaminates to enter theopening.

CF109M

3. Remove the drain plug from the bot-tom of the engine and drain the oilinto a drain pan.

CAUTIONContinued operation of the ATV withhigh engine temperature may resultin engine damage or premature wear.

Position Spring Force Setting Load

1

Stronger

Soft

Stiff

Light

Heavy

2

3

4

5

64

733-441A

4. Using the oil filter wrench and a ratchethandle (or a socket or box-end wrench),remove the old oil filter and dispose ofproperly. Do not re-use oil filter.

NOTE: Clean up any excess oilafter removing the filter.

5. Apply oil to the new filter O-ring andcheck to make sure it is positionedcorrectly; then install the new oil fil-ter. Tighten securely.

6. Install the engine drain plug andtighten it securely. Remove the oilfiller plug being careful not to let con-taminates enter the opening; thenpour the recommended oil in the fillerhole. Install the level stick.

7. Start the engine (while the ATV isoutside on level ground) and allow itto idle for a few minutes.

8. Turn the engine off and wait approxi-mately one minute. Recheck the oillevel.

9. Inspect the area around the drain plugand oil filter for leaks.

Front Differential and Rear Drive Gear Lubricant (Inspecting/Changing)Inspect and change the gear lubricant ineach according to the MaintenanceSchedule. When changing the lubricant,use approved SAE 80W-90 hypoid oiland use the following procedure.

1. Place the ATV on level ground.

2. Remove each oil filler plug.

3. Drain the oil into a drain pan by remov-ing in turn the drain plug from each.

CF107B

CF106C

4. After all the oil has been drained,install the drain plugs and tightensecurely.

5. Pour recommended oil into each fillerhole.

CF113A

NOTE: Arctic Cat recommends theuse of genuine Arctic Cat lubricants.

6. Install the filler plugs.

CAUTIONInspect the oil for any signs of metalfilings or water. If found, take the ATVto an authorized Arctic Cat ATVdealer for servicing.

65

Hydraulic Hand Brake

Brake FluidCheck the brake fluid level in the brakefluid reservoir. If the level in the reser-voir is not visible in the sight glass, addDOT 4 brake fluid.

CF295A

NOTE: If the sight glass appearsdark, there is a sufficient amount offluid in the reservoir.

Brake Lever Lock

738-420B

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.

2. Engage the brake lever lock.

3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, take theATV to an authorized Arctic Cat ATVdealer for service.

Brake HosesCarefully inspect the hydraulic brakehoses for cracks or other damage. Iffound, take the ATV to an authorizedArctic Cat ATV dealer to have the brakehoses replaced.

Brake PadsThe clearance between the brake padsand brake discs is adjusted automaticallyas the brake pads wear. The only mainte-nance that is required is replacement ofthe brake pads when they show excessivewear. Check the thickness of each of thebrake pads as follows:

1. Remove a front wheel.

2. Measure the thickness of each brakepad.

3. If thickness of either brake pad is lessthan 1.0 mm (0.039 in.), take the ATVto an authorized Arctic Cat ATVdealer to have brake pads replaced.

PR376B

4. Install the wheel and tighten using acrisscross pattern in 20 ft-lb incre-ments to 40 ft-lb (steel wheels) or 80ft-lb (aluminum wheels).

Rear Foot BrakeThe rear foot brake must be maintainedto be fully functional.

! WARNINGBe sure to inspect the hydraulicbrake system before each use.Always maintain brakes according tothe Maintenance Schedule.

CAUTIONBe careful not to spill any fluid whenfilling the brake fluid reservoir. Wipeaway spilled fluid immediately.

! WARNINGBe sure to inspect the rear foot brakesystem before each use. Alwaysmaintain brakes according to theMaintenance Schedule.

66

1. Check the brake fluid level in the res-ervoir. The fluid level must be main-tained between the MAX and MINlevel marks. If the level in the reser-voir is low, add DOT 4 brake fluid.

CD474A

NOTE: The brake fluid reservoir islocated under the seat.

2. Press the rear foot brake several timesto check for firmness.

3. If the brake is not firm, the systemmust be bled.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer for thisservice.

Protective Rubber BootsThe protective boots should be inspectedperiodically according to the Mainte-nance Schedule.

Ball Joint Boots (Upper and Lower/Right and Left)

CC791

1. Secure the ATV on a support stand toelevate the front wheels.

2. Remove both front wheels.

3. Inspect the four ball joint boots forcracks, tears, or perforations.

4. Check the ball joint for free-play bygrasping the steering knuckle andturning it from side to side and up anddown.

5. If boot damage is present or ball jointfree-play seems excessive, contact anauthorized Arctic Cat ATV dealer forservice.

Tie Rod Boots (Inner and Outer/Right and Left)

CC792

1. Secure the ATV on a support stand toelevate the front wheels.

2. Remove both front wheels.

3. Inspect the four tie rod boots forcracks, tears, or perforations.

4. Check the tie rod end free-play bygrasping the tie rod near the end andattempting to move it up and down.

5. If boot damage is present or tie rodend free-play seems excessive, con-tact an authorized Arctic Cat ATVdealer for service.

Drive Axle Boots

CC793

67

CF125A

1. Inspect all drive axle boots for cracks,tears, or perforations.

2. If boot damage is present, contact anauthorized Arctic Cat ATV dealer forservice.

BatteryThe battery is located under the seat.

After being in service, batteries requireregular cleaning and recharging in orderto deliver peak performance and maxi-mum service life. The following proce-dures are recommended for cleaning andmaintaining a sealed battery. Always readand follow instructions provided withbattery chargers and battery products.

NOTE: Refer to all warnings andcautions provided with the battery orbattery maintainer/charger.

Loss of battery charge may be caused byambient temperature, ignition OFF currentdraw, corroded terminals, self discharge,frequent start/stops, and short engine runtimes. Frequent winch usage, snowplow-ing, extended low RPM operation, shorttrips, and high amperage accessory usageare also reasons for battery discharge.

Maintenance ChargingNOTE: Arctic Cat recommends theuse of the CTEK Multi US 800 or theCTEK Multi US 3300 for battery main-tenance charging. Maintenancecharging is required on all batteriesnot used for more than two weeks oras required by battery drain.

1. When charging a battery in the vehi-cle, be sure the ignition switch is inthe OFF position.

2. Clean the battery terminals with asolution of baking soda and water.

NOTE: The sealing strip shouldNOT be removed and NO fluidshould be added.

3. Be sure the charger and battery arein a well-ventilated area. Be sure thecharger is unplugged from the 110-volt electrical outlet.

4. Connect the red terminal lead fromthe charger to the positive terminal ofthe battery; then connect the blackterminal lead of the charger to thenegative terminal of the battery.

NOTE: Optional battery chargingadapters are available from yourauthorized Arctic Cat dealer to con-nect directly to your vehicle from therecommended chargers to simplifythe maintenance charging process.Check with your authorized ArcticCat dealer for proper installation ofthese charging adapter connectors.

5. Plug the battery charger into a 110-volt electrical outlet.

6. If using the CTEK Multi US 800,there are no further buttons to push. Ifusing the CTEK Multi US 3300, pressthe Mode button (A) at the left of thecharger until the Maintenance ChargeIcon (B) at the bottom illuminates.The Normal Charge Indicator (C)should illuminate on the upper por-tion of the battery charger.

800E

NOTE: The maintainer/chargerwill charge the battery to 95%capacity at which time the Mainte-nance Charge Indicator (D) will illu-minate and the maintainer/chargerwill change to pulse/float mainte-nance. If the battery falls below 12.9DC volts, the charger will automati-cally start again at the first step ofthe charge sequence.

68

3300A

NOTE: Not using a battery char-ger with the proper float mainte-nance will damage the battery ifconnected over extended periods.

Charging

NOTE: Arctic Cat recommendsthe use of the CTEK Multi US 800 orthe CTEK Multi US 3300 for batterymaintenance charging.

1. Be sure the battery and terminalshave been cleaned with a bakingsoda and water solution.

NOTE: The sealing strip shouldNOT be removed and NO fluidshould be added.

2. Be sure the charger and battery are ina well-ventilated area. Be sure thecharger is unplugged from the 110-volt electrical outlet.

3. Connect the red terminal lead fromthe charger to the positive terminal ofthe battery; then connect the blackterminal lead of the charger to thenegative terminal of the battery.

4. Plug the charger into a 110-volt elec-trical outlet.

5. By pushing the Mode button (A) onthe left side of the charger, select theNormal Charge Icon (E). The NormalCharge Indicator (C) should illumi-nate on the upper left portion of thecharger.

6. The battery will charge to 95% of itscapacity at which time the Mainte-nance Charge Indicator (D) will illu-minate.

NOTE: For optimal charge andperformance, leave the chargerconnected to the battery for a mini-mum 1 hour after the MaintenanceCharge Indicator (D) illuminates. Ifthe battery becomes hot to thetouch, stop charging. Resume afterit has cooled.

7. Once the battery has reached fullcharge, unplug the charger from the110-volt electrical outlet.

NOTE: If, after charging, the bat-tery does not perform to operatorexpectations, bring the battery toan authorized Arctic Cat dealer forfurther troubleshooting.

Jump-StartingNOTE: Arctic Cat does not recom-mend jump-starting a vehicle with adead battery but rather to removethe battery, service it, and correctlycharge it; however, in an emergency,it may be necessary to jump-start avehicle. If so, use the following pro-cedure to carefully and safely com-plete this procedure.

1. On the vehicle to be jump-started,remove the battery cover and any ter-minal boots.

2. Inspect the battery for any signs ofelectrolyte leaks, loose terminals, orbulging sides. Leaking or bulging bat-tery cases may indicate a frozen orshorted battery.

! WARNINGImproper handling or connecting of abattery may result in severe injuryincluding acid burns, electrical burns, orblindness as a result of an explosion.Always remove rings and watches.

! WARNINGAny time service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handling abattery. When servicing battery inenclosed space, keep the area well-ventilated. Make sure battery ventingis not obstructed.

69

3. Inspect the vehicle to be used forjump-starting to determine if voltageand ground polarity are compatible.The vehicle must have a 12-volt DC,negative ground electrical system.

4. Move the vehicle to be used for thejump-start close enough to ensure thejumper cables easily reach; then shiftinto neutral, set and lock the brakes,shut off all electrical accessories, andturn the ignition switch OFF.

NOTE: Make sure all switches onthe vehicle to be jump-started areturned OFF.

5. Disconnect all external accessoriessuch as cell phones, GPS units, andradios on both vehicles.

6. Attach one clamp of the positive (red)jumper cable to the positive (+) termi-nal (1) of the dead battery (C) beingcareful not to touch any metal with theother clamp; then attach the otherclamp of the positive (red) jumpercable to the positive (+) terminal (2) ofthe good battery (B).

0744-527

NOTE: Some jumper cables maybe the same color but the clamps orends will be color-coded red andblack.

7. Attach one clamp of the negative(black) jumper cable to the negative(-) terminal (3) of the good battery(B); then attach the other clamp of thenegative (black) jumper cable (4) toan unpainted metal surface (A) on theengine or frame well away from thedead battery and fuel system compo-nents.

8. Stand well away from the dead bat-tery and start the vehicle with thegood battery. Allow the vehicle to runfor several minutes applying somecharge to the dead battery.

9. Start the vehicle with the dead batteryand allow it to run for several minutesbefore disconnecting the jumper cables.

10. Remove the jumper cables in oppo-site order of hook-up (4, 3, 2, 1). Becareful not to short cables againstbare metal.

NOTE: Have the battery and elec-trical system checked prior to oper-ating the vehicle again.

! WARNINGIf any of these conditions exist, DONOT attempt a jump-start, boost, orcharge the battery. An explosioncould occur causing serious injury.

CAUTIONAlways make sure the electrical sys-tems are of the same voltage andground polarity prior to connectingjumper cables. If not, severe electri-cal damage may occur.

CAUTIONFailure to disconnect electronicaccessories during jump-startingmay cause system damage due topower spikes.

! WARNINGNever make the final connection to abattery as a spark could ignite hydro-gen gases causing an explosion ofthe battery resulting in acid burns orblindness.

70

Spark Plug(s)The ATV comes equipped with a specifiedspark plug. See the appropriate specifica-tions chart for the correct spark plug. Alight brown insulator indicates that theplug is correct. A white or dark insulatorindicates that the engine may need to beserviced or the carburetor may need to beadjusted. Consult an authorized Arctic CatATV dealer if the plug insulator is not alight brown color. To help prevent coldweather fouling, make sure to thoroughlywarm up the engine before operating.

To maintain a hot, strong spark, keep theplug free of carbon.

Before removing the spark plug, be sureto clean the area around the spark plug. Ifyou do not, dirt could enter engine whenremoving or installing the spark plug.

ATV-0051

Adjust the gap to specified amount (seeappropriate specifications chart) forproper ignition. Use a feeler gauge tocheck the gap.

ATV0052B

When installing the spark plug, be sure totighten it securely. A new spark plugshould be tightened 1/2 turn once thewasher contacts the cylinder head. Aused spark plug should be tightened 1/8 -1/4 turn once the washer contacts the cyl-inder head.

Throttle Cable AdjustmentTo adjust the throttle cable free-play:

1. Loosen the jam nut from the throttlecable adjuster.

2. Slide the rubber boot away and turn theadjuster until the throttle lever hasproper free-play of 3-6 mm (1/8-1/4 in.).

CF297A

3. Tighten the jam nut against the throt-tle cable adjuster securely; then slidethe rubber boot over the adjuster.

Air FilterThe air filter inside the air filter housingmust be kept clean to provide good enginepower and gas mileage. If the ATV is usedunder normal conditions, service the filterat the intervals specified in the Mainte-nance Schedule. If operated in dusty, wet,or muddy conditions, inspect and servicethe filter more frequently. Use the follow-ing procedure to remove the filter andinspect and/or clean it.

1. Remove the fasteners securing thestorage compartment and remove thestorage compartment.

2. Remove the air filter housing coverand the air filter/frame assembly.

3. Remove the foam element from theframe making sure not to tear the ele-ment.

CAUTIONFailure to inspect the air filter fre-quently if the ATV is used in dusty,wet, or muddy conditions can dam-age the engine.

71

GZ019

FI515

FI705

4. Fill a wash pan larger than the ele-ment with a non-flammable solvent;then dip the element in the solventand wash it.

NOTE: Foam Air Filter Cleaner andFoam Air Filter Oil are available fromArctic Cat.

5. Squeeze the element by pressing itbetween the palms of both hands toremove excess solvent. Do not twistor ring the element or it will developcracks.

6. Dry the element.

7. Put the element in a plastic bag; thenpour in air filter oil and work the oilinto the element.

8. Squeeze the element to removeexcess oil.

9. Clean any dirt or debris from insidethe air cleaner.

10. Install the air filter/frame assemblyand cover.

11. Install the storage compartment andcover.

Air Filter Housing Drain(s)Inspect the drain(s) beneath the mainhousing for debris and for proper sealing.

FI704A

Draining V-Belt CoverNOTE: If the ATV has been driventhrough water, the V-belt cover mustbe drained of any water.

1. Place the ATV on a level surface.

2. Remove the drain bolt from the coverand allow the water to drain out.

CF110A

1000

500

500/550/700

CAUTIONA torn air filter can cause damage tothe ATV engine. Dirt and dust may getinside the engine if the element is torn.Carefully examine the element for tearsbefore and after cleaning it. Replacethe element with a new one if it is torn.

72

3. Shift the range lever to the neutralposition; then start the engine.

4. Increase and decrease engine RPMseveral times to “blow out” anywater; then stop the engine.

5. Install the drain bolt and tightensecurely.

NOTE: The V-belt and pulleysshould be inspected every 500 milesand the belt replaced (if necessary).

Tires

Tire Tread ConditionThe use of worn-out tires on an ATV isvery dangerous. A tire is considered to beworn out when the depth of the tread isless than 3 mm (1/8 in.). Be sure toreplace the tires before reaching this min-imum specification.

0732-649

Tire ReplacementThe ATV has low-pressure tubeless tires.Air is sealed by the contact surfaces ofthe inner wheel rim and the tire bead. Ifeither the inner wheel rim or tire bead isdamaged, air may leak. Be extremelycareful not to damage these areas whenreplacing tires.

It is very important to use the propertools when repairing or replacing tires toprevent damage to the tire bead or wheelrims. If proper tools and related items arenot available, have this maintenance per-formed by an authorized Arctic Cat ATVdealer or a qualified tire repair station.

Tubeless Tire RepairShould a leak or flat tire occur due to apuncture, the tire may be repaired using aplug-type repair. If the damage is from acut or if the puncture cannot be repairedusing a plug, the tire must be replaced.When operating the ATV in areas wheretransportation or service facilities are notreadily available, it is strongly recom-mended to carry a plug-type repair kitand a tire pump along.

Wheels1. Park the ATV on level ground and

engage the brake lever lock.

2. Loosen the lug nuts on the wheel tobe removed.

3. Elevate the ATV.

4. Remove the lug nuts.

5. Remove the wheel.

6. Install the wheel and install the lugnuts.

7. Tighten the nuts in a crisscross pat-tern in 20 ft-lb increments to 40 ft-lb(steel wheels) or 80 ft-lb (aluminumwheels).

8. Remove the jack.

! WARNINGAlways use the size and type of tiresas specified. Refer to the appropriateSpecifications Chart for proper tireinflation pressure, and always main-tain proper tire inflation pressure.

! WARNINGThe use of worn-out tires can be dan-gerous and can increase the risk ofan accident.

CAUTIONWhen breaking the tire bead loosefrom the wheel, be extremely carefulnot to damage the inner wheel sur-face or the tire bead.

! WARNINGUse only Arctic Cat approved tireswhen replacing tires. Failure to do socould result in unstable ATV operation.

73

Muffler/Spark ArresterThe muffler has a spark arrester whichmust be periodically cleaned. At theintervals shown in the MaintenanceSchedule, clean the spark arrester usingthe following procedure.

1. Remove the cap screws securing thespark arrester assembly to the muffler.

CF105A

CF104

2. Using a suitable brush, clean the car-bon deposits from the screen takingcare not to damage the screen.

NOTE: If the screen or gasket isdamaged in any way, it must bereplaced.

3. Install the spark arrester assemblyand secure with the cap screws.Tighten cap screws to 48 in.-lb.

Light Bulb ReplacementThe wattage rating of each bulb is shownin the chart. When replacing a burnedbulb, always use the same wattage rating.

HeadlightNOTE: The bulb portion of theheadlight is fragile. HANDLE WITHCARE. When replacing the headlightbulb, do not touch the glass portionof the bulb. If the glass is touched, itmust be cleaned with a dry clothbefore installing. Skin oil residue onthe bulb will shorten the life of thebulb.

To replace the headlight bulb, use the fol-lowing procedure.

1. Rotate the bulb assembly counter-clockwise and remove from the head-light housing; then disconnect fromthe wiring harness.

2. Connect the new bulb assembly to thewiring harness connector; then insertinto the headlight housing and rotatefully clockwise.

Taillight/BrakelightTo replace the taillight/brakelight bulb,use the following procedure.

1. Rotate the socket counterclockwiseand remove it from the housing.

CF135A

2. To remove the bulb from the socket,pull it straight out of the socket.

3. To install the bulb, push it straightinto the socket.

! WARNINGWait until the muffler cools to avoidburns.

Headlight 12V/27W (4)

Taillight/Brakelight 12V/8W/27W

CAUTIONUse only specified bulbs indicated inthe chart as replacement bulbs.

CAUTIONWhen replacing the headlight bulb,be careful not to touch the glass por-tion of the bulb. Grasp the new bulbwith a clean cloth.

74

CF132A

4. Insert the socket into the housing androtate it clockwise.

Checking/Adjusting Headlight AimThe headlights can be adjusted verticallyand horizontally. The geometric center ofthe HIGH beam light zone is to be usedfor vertical and horizontal aiming.

1. Position the ATV on a level floor sothe headlights are approximately 6.1m (20 ft) from an aiming surface(wall or similar aiming surface).

ATV-0070

NOTE: There should be an averageoperating load on the ATV whenadjusting the headlight aim.

2. Measure the distance from the floorto the mid-point of each headlight.

3. Using the measurements obtained instep 2, make horizontal marks on theaiming surface.

4. Make vertical marks which intersectthe horizontal marks on the aimingsurface directly in front of the head-lights.

5. Switch on the lights. Make sure theHIGH beam is on. DO NOT USELOW BEAM.

6. Observe each headlight beam aim.Proper aim is when the most intensebeam is centered on the vertical mark5 cm (2 in.) below the horizontalmark on the aiming surface.

7. Adjust each headlight until correctaim is obtained by turning the knobclockwise to raise or counterclock-wise to lower the beam.

CD714A

FusesThe fuses are located in a power distribu-tion module under the seat. If there is anytype of electrical system failure, alwayscheck the fuses first.

NOTE: To remove the fuse, com-press the locking tabs on either sideof the fuse cover and lift out.

500/XT - 550/XT/Limited -700/XT/Limited/Mud Pro/TBX -

1000 Mud Pro

3411-968

CAUTIONAlways replace a blown fuse with afuse of the same type and rating. Ifthe new fuse blows after a shortperiod of use, consult an authorizedArctic Cat ATV dealer immediately.

75

1000 XT

2411-213

Electrical Output TerminalsTwo output terminals for electrical acces-sories are located on the front and rearwiring harnesses. The accessory plug islocated on the instrument pod.

Storage Compartment/ToolsA basic tool kit is provided with the ATV.Maintain the tool kit with the ATV at alltimes.

ATV-1097

The storage compartment is above theengine in front of the seat.

CAUTIONAlways use electrical accessoriesless than 180W.

76

Preparation for Storage

Arctic Cat recommends the followingprocedure to prepare the ATV for storage.An authorized Arctic Cat ATV dealershould perform this service; however, theowner/operator may perform this serviceif desired.

1. Clean the seat cushion (cover and base)with a damp cloth and allow to dry.

2. Clean the ATV thoroughly by washingdirt, oil, grass, and other foreign matterfrom the entire ATV. Allow the ATV todry thoroughly. DO NOT get water intoany part of the engine or air intake.

3. Either drain the gas tank or add a fuelstabilizer to the gas in the gas tank.Remove the air filter housing coverand air filter. Start the engine andallow it to idle; then using Arctic CatEngine Preserver, rapidly inject thepreserver into the air filter openingfor a period of 10 to 20 seconds.Install the air filter and housing cover.

4. Plug the hole in the exhaust systemwith a clean cloth.

5. Apply light oil to the upper steeringpost bushing and plungers of theshock absorbers.

6. Tighten all nuts, bolts, cap screws,and screws. Make sure rivets holdingcomponents together are tight.Replace all loose rivets. Care must betaken that all calibrated nuts, capscrews, and bolts are tightened tospecifications.

7. Fill the cooling system to the bottomof the stand pipe in the radiator neckwith properly mixed coolant.

8. Disconnect the battery cables (nega-tive cable first); then remove the bat-tery, clean the battery posts andcables, and store in a clean, dry area.

NOTE: For storage, use a batterymaintainer or make sure the batteryis fully charged (see Battery sectionin this manual).

9. Store the ATV indoors in a level posi-tion.

CAUTIONPrior to storing the ATV, it must beproperly serviced to prevent rustingand component deterioration.

CAUTIONIf the interior of the air filter housingis dirty, clean the area before startingthe engine.

CAUTIONAvoid storing outside in direct sun-light and avoid using a plastic coveras moisture will collect on the ATVcausing rusting.

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Preparation after StorageTaking the ATV out of storage and cor-rectly preparing it will assure many milesand hours of trouble-free riding. ArcticCat recommends the following procedureto prepare the ATV.

1. Clean the ATV thoroughly.

2. Clean the engine. Remove the clothfrom the exhaust system.

3. Check all control wires and cables forsigns of wear or fraying. Replace ifnecessary.

4. Change the engine/transmission oiland filter.

5. Check the coolant level and add prop-erly mixed coolant as necessary.

6. Charge the battery; then install. Con-nect the battery cables making sure toconnect the positive cable first.

7. Check the entire brake systems (fluidlevel, pads, etc.), all controls, head-lights, taillight, brakelight, and head-light aim; adjust or replace if necessary.

8. Check the tire pressure. Inflate to rec-ommended pressure as necessary.

9. Tighten all nuts, bolts, cap screws,and screws making sure all calibratednuts, cap screws, and bolts are tight-ened to specifications.

10. Make sure the steering moves freelyand does not bind.

11. Check the spark plug. Clean orreplace as necessary.

12. Follow the recommendations foundin the pre-start inspection.

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

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Maintenance RecordDATE MILEAGE SERVICE PERFORMED/NOTES

79

Change of Address, Ownership, or Warranty Transfer

Arctic Cat Inc. keeps on file the current name and address of the ownerof this vehicle. This allows Arctic Cat to reach the current owner withany important safety information which may be necessary to protectcustomers from personal injury or property damage. Please make surea copy of this form is completed and returned to Arctic Cat Inc. if youmove or if the vehicle is sold to another party.

This form may also be used to transfer the unused portion of theoriginal warranty to a second party. In order to transfer warranty, fill outthis form completely; then return a copy of this form to Arctic Cat Inc.Arctic Cat will then process the application and issue warranty for thebalance of the time remaining of the original warranty. Warrantycoverage is only available in the country in which the original retailpurchase occurs to the original retail purchaser resident in that countryor to a transferee resident in that country of the balance of theremaining warranty.

Address Change

Ownership Change

Warranty Transfer

CHANGE OF ADDRESS/OWNERSHIP/WARRANTY TRANSFER TO:

Name _________________________________________

Address _______________________________________

City/State (Province)/Zip Code (Postal Code)___________

Phone # ( ) ___________________________________

Year and Model _________________________________

Vehicle Identification Number (VIN) __________________Before operating, you should take an ATV Rider Course to learn ATV riding skills or rein-force your current good riding skills. In U.S.A., call 1-800-887-2887 to enroll in the half-dayATV Rider Course nearest you or ask your dealer for assistance. The course instructor willcharge a small fee for each person taking the course. In Canada, call (613) 739-1535.

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CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.PRODUCT SERVICE AND

WARRANTY DEPT.P.O. BOX 810

THIEF RIVER FALLS, MN 56701

PlaceStampHere

Identification Numbers RecordThe key identification number is stamped on the key as shown in the illustration.Record this number in the space provided for reference if you ever need a new key.

Record the Vehicle Identification Number and Engine Serial Number in the spacesprovided to assist you in ordering parts from your authorized Arctic Cat ATV dealeror for reference in case the ATV is stolen.

1. Key Identification Number:

2. Vehicle Identification Number:

3. Engine Serial Number:

Improper ATV use can result in SEVERE INJURY or DEATH

ALWAYS USE AN APPROVEDHELMET AND PROTECTIVE GEAR

NEVER USEON PUBLIC ROADS

NEVER CARRY PASSENGERS

NEVER USEWITH DRUGSOR ALCOHOL

NEVER operate:

• without proper training or instruction

• at speeds too fast for your skills or the conditions

• on public roads - a collision can occur with another vehicle

• with a passenger - passengers affect balance and steering and increase risk of losing control

• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns

• avoid paved surfaces - pavement may seriously affect handling and control

LOCATE AND READ OPERATOR’S MANUALFOLLOW ALL INSTRUCTIONS AND WARNINGS

ALWAYS:

! WARNING

©2013 Arctic Cat Inc. ™ ®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701(218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2259-802