yeshshree group of companies presentation

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Slide No. 1 of 40 Total People Movement towards Excellence PRESS COMPS. PVT. LTD. WELCOME YESHSHREE GROUP Business Verticals Automotive Division & Engineering Division

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Page 1: Yeshshree group of companies presentation

Slide No. 1 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

WELCOME

YESHSHREE GROUP

Business Verticals

Automotive Division

&

Engineering Division

Page 2: Yeshshree group of companies presentation

Slide No. 2 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

COMPANY HEAD OFFICE

Certified to ISO / TS 16949 : 2009

YESHSHREE GROUP

Page 3: Yeshshree group of companies presentation

Slide No. 3 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Our Core Values

Page 4: Yeshshree group of companies presentation

Slide No. 4 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

AurangabadTotal – 6

4 Mfg. Plant1 Engr. division

1 Tool room

Baramati1 Mfg Plant

Established in the year 1997

Leading manufacturer of auto parts for twowheelers and three wheelers

A fast growing company in this region

Strong engineering and development team

In-house tool room facilities

Cost competitiveness

Customer wise dedicated productionfacilities

Four manufacturing plants all overMaharashtra

ISO/TS 16949 : 2009 Certified.

YESHSHREE GROUP - OVERVIEW

From By Air By Road By Train

Mumbai 2 Hrs 418 Km (8Hrs ) 6 Hrs

Pune --------- 230 Km ( 4 Hrs ) ---------

Page 5: Yeshshree group of companies presentation

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PRESS COMPS. PVT. LTD.

ANNUAL SALES TURNOVER

Values are in Million

SN Business Vertical INR(Cr)

USMillion $

JapaneseMillion Yen

1 Automotive Division• Yeshshree Press comp.(Including Baramati)

353.47 58.91 6576.00

2 Engineering Division• Tragen Technology 3.84 0.64 71.00• Yeshwant Industries 3.68 0.61 69.00

Group Total 360.99 60.16 6716.00

Page 6: Yeshshree group of companies presentation

Slide No. 6 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

• Certified to ISO/TS 16949:2009

• SAP

• Practicing TPM

• Team center (PLM) for development

• OHSAS – 18001: 2007 by Q4 of Year 2015

• EMS -ISO14001:2004 by Q4 of Year 2015

• Practicing DWM methodology

Systems

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PRESS COMPS. PVT. LTD.

Partner for Sheet Metal Components & Fabricated Assemblies

Area of Business: 3 Wheeler / 2 Wheeler

Automotive Division

Process Specialized in :• Deep drawing• Stamping• Roll forming - Capacity 2mm thickness

and strip width 200mm max.• Machining• Welding/Robotic welding• Assembly• Tubular components

Supported solutions:• Heat treatment• Surface treatments like Painting,

Plating and Powder Coating.

Page 8: Yeshshree group of companies presentation

Slide No. 8 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Stamping Facilities

• Our Stamping facility is spread over 10,000 Sq.Mtrs.• Mechanical Press ranging from 10 Ton to 400 Ton.(Max.

Bed size-2500 X 1500mm.)• Hydraulic Press ranging from 30 Ton to 500 Ton.(Max Bed

size 3200 X 2000 mm )• Use of Tandem line, Auto Blanking and Pneumatic pick

and place.• As on date Steel processed 100 Ton/day.• Transfer Press – 1250 Tons (6 stations)

Page 9: Yeshshree group of companies presentation

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PRESS COMPS. PVT. LTD.

Stamped Welded Assemblies Facility – 3Wh

Robotic Body Assemblies Lines

11 ABB Robots

Page 10: Yeshshree group of companies presentation

Slide No. 10 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Goods carrier Tray200 / day

6 seated Passenger body120 / day

3 seated Passenger body100 / day

3 seated Passenger body1100 /day

Stamped Welded Assemblies – 3 Wheeler

Ape pax100/day

Engine support500/day

Piaggio India Ltd

Bajaj Auto Ltd

Page 11: Yeshshree group of companies presentation

Slide No. 11 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

2WH Business – Part Family

6. GEAR CHANGE LEVER

5. RIDER STEP (FOOT REST)

2. STAND CENTER

7. SIDE STAND

1. BRAKE PEDAL

3. PILLION STEP

4. STAY LH / RH

Page 12: Yeshshree group of companies presentation

Slide No. 12 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

2WH Plant Summary

SN Head UOM Status

1 Part Family Nos 7

2 Total no of FG parts supplied Nos 102

Q 3Customer end PPM < 50

Early field failure PPM 0.00

Warranty failure PPM 0.00

P 4

Total length of welding done / day KM 10.5

Robotic mig welding KM 6.09

Welding SPM KM 2940

Manual welding Mtrs 1470

Total parts supplied / day Nos 49000

Page 13: Yeshshree group of companies presentation

Slide No. 13 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Robotic MIG welding Lines

16 Motoman Robots

Manufacturing Facility – 2Wheeler

Weld SPM

5 Weld SPM 5 Scooping Machine

Pipe end Notching M/c

Page 14: Yeshshree group of companies presentation

Slide No. 14 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Side StandQty / day – 7000Center Stand

Qty / day - 7000

Holder StepQty / day - 4000

Brake PedalQty / day – 7000

2 Wheeler Parts Family

Rider step LH / RHFoldable

Qty / day - 7000

Pillion step LH / RHQty / day - 7000

Gear ShifterQty / Day – 7000

Stay rear LH / RHQty / day - 7000

Page 15: Yeshshree group of companies presentation

Slide No. 15 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

2 Wheeler Parts Family

1 Total Nos of Child Parts 29 Nos2 Total CO2 Welding Length 2460 mm3 Relational accuracy maintained within +/- 0.30 mm

FAIRING STRUCTUREPULSAR-220

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PRESS COMPS. PVT. LTD.

Export parts

Page 17: Yeshshree group of companies presentation

Slide No. 17 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Development Methodology

DEVELOPMENT PROCESSSr. No. Description

1. Drawing Receipt2. Drawing Study3. Critical Parameter Identification4. Feasibility Study Report & Feedback from Customer5. Process Finalisation6. Budget Working & Management approval7. Tool / Equipment Development Plan8. Tool Design & Manufacturing9. Documentation i.e. DR File

10. Prototype Sample Mfg11. Sample Inspection & Submission12. Tool Trials13. Pre-Pilot batch manufacturing14. Pilot batch manufacturing / Run at Rate15. Document submission & Signoff

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PRESS COMPS. PVT. LTD.

Our Esteemed Customers

Domestic Customers Export Customers

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Slide No. 19 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

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PRESS COMPS. PVT. LTD.

Engineering Division

1] M/s Yeshwant Industries - Tool Room

2] M/s Tragen Technology – Track System Solutions

Page 21: Yeshshree group of companies presentation

Slide No. 21 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Tool Room

M/s Yeshwant Industries

We deals in:

Transfer line press tools

Progressive press tools

Conventional press tools

Robotic Welding Fixtures

Scooping Machine

Robotic integration

Welding SPM

Page 22: Yeshshree group of companies presentation

Slide No. 22 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Design Set Up

Advanced CAD/CAM software for design is one of the importantingredients that going into our design and manufacture of the tooling, these areas follows:

UG NX6 CAM.

Solid Edge ST4.

Auto-Cad 2013.

Fast Blank

Forming Suit

Page 23: Yeshshree group of companies presentation

Slide No. 23 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Manufacturing Capability

Sr. Tool Name Type Top / Bottom images Part Criticality

15 Cavity

AutoBlanking Die

AutoBlanking

Tool Size –L-1900, W-1700,Z-925.

2Wiper

ProgressiveDie

Progressive

Cross section ofblank andPiercing Size isvery small.

3R. R. Top

ProgressiveDie

Progressive

Double Cavityblanking andpiercingcombination .

4

Reinforcement Bottom

Blanking andPiercing Die

Blank andpierce Die

Tool size –L - 1850, W -1000, H - 500and useNitrogen GasSpring in Series.

Press tools

Page 24: Yeshshree group of companies presentation

Slide No. 24 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Manufacturing Capability

Welding Fixture

• Size :- 2600 X 1650 X 800• Modular concept fordifferent variant within sameFlat form

• Robotic BIW fixture

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Slide No. 25 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Manufacturing Capability

Pipe Scooping Machine

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Slide No. 26 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Manufacturing Capability

Welding SPM

• Welding is done on theprofile to join pipe andbracket

Page 27: Yeshshree group of companies presentation

Slide No. 27 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Our Esteemed Customers

Many more….

Page 28: Yeshshree group of companies presentation

Slide No. 28 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Engineering Division

1] M/s Yeshwant Industries - Tool Room

2] M/s Tragen Technology – Track System Solutions

YESHSHREE Group

Page 29: Yeshshree group of companies presentation

Slide No. 29 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Track System Solutions

We deals in:

Crawler Platforms

Track frame / Module

Track Group

Link Assembly

Roller

Carrier roller

Front Idlers

Sprocket

Page 30: Yeshshree group of companies presentation

Slide No. 30 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Technology Transformation

CATERPILLAR

TENGL

TRAGEN

Page 31: Yeshshree group of companies presentation

Slide No. 31 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Manufacturing Facility

• Advanced Manufacturing System –Single Piece flow

• State of the Art Heat Treatment Equipment & Processes

• Automated Link Pressing & Automated Torque Machine

• Clean Room for Roller assembly

Page 32: Yeshshree group of companies presentation

Slide No. 32 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Product Basket

Crawler Lower Track Modules

Track Group

Roller Group

Carrier RollerGroup

Idler Group

Sprocket

Track Drive

Apron Conveyor

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Slide No. 33 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Undercarriage Range

Track pitch 154 171.1 190 215.9 228.6

TrackGroup

RollerGroup

CarrierRollerGroup

N/A

Sprocket

IdlerGroup

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Slide No. 34 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Our Esteemed Customers

Excavator DrillMachine

Side Dumploader Crawler Screener

Apron Conveyor

Page 35: Yeshshree group of companies presentation

Slide No. 35 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Our Esteemed Customers

Indian Defence

L & T Association: First Tier supplier to L&T for OFB Requirementsof T72 & T90 Tank Undercarriage.

Aspiring to setup Defense component cluster at Aurangabad. Registered with HVF & VRDE ,Avadi. Participated in Tender for STRELA 10-M at MOD Got First Defence Order for Schilka Track Assy from BEL

Page 36: Yeshshree group of companies presentation

Slide No. 36 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Inspection Facilities

STD room Combination Gauge Checker panels UTM for Spot Surface finish tester

NDT – Ultra sonictesting m/c

Portable hardnesstester

Spectrometer Microscope Micro Hardnesstester

Brinell hardnesstested

Rockwell hardnesstested

Addition to this• Profile Projector• Weld penetration lab• Coating thickness gauge

Page 37: Yeshshree group of companies presentation

Slide No. 37 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Adopted:• Auto blanking with De – coiler feder

• Robotic body assembly Line.

• Robotic Mig welding Line.

• Transporter base body assembly lineUnder development & Testing:• Patent for Motorcycle combined Stand

(Main Stand + Side Stand)

• Development of body with folding method

Technology

Page 38: Yeshshree group of companies presentation

Slide No. 38 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

• Wind power of 1MW generated.

• Established and running Two Schools.

• Operating an Old age home.

• We also run an Orphanage home.

• Specially abled are employed for Unskilled Activity

Corporate Social Responsibility

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Slide No. 39 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Yeshshree Press Comps Pvt. Ltd.B-4,MIDC,WalujAurangabad 431136MaharashtraIndia.

E-mail : [email protected]@yeshshree.com

Tel No +91-240-2554361+91-9689949004

Website : http://www.yeshshree.com

QR code for web URL

Contact Us

Page 40: Yeshshree group of companies presentation

Slide No. 40 of 40Total PeopleMovement towards Excellence

PRESS COMPS. PVT. LTD.

Thank you