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15/03/2016 09:58 Yeast Selection for Beer Diversity

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  • 15/03/2016 09:58

    Yeast Selectionfor Beer Diversity

  • Agenda

    I Introduction - Our Group and Fermentis

    II Yeast Production and Product Usage

    III Yeast Characteristics/Selection- attenuation

    - kinetics

    - flocculation

    - flavours

    IV Example of yeast selection - Belgian Copper/Blonde

    2

  • Consolidated annual sales revenue > 1.5 billion Euro.

    Global presence ~ 8,000 employees around the world ~ 50 manufacturing sites worldwide

    I Intro. - Our Group and Fermentis

  • I Intro. - Lesaffre Wordwide

  • 6

    I Intro. - R&D Strengths

  • I Intro. - Fermentis

    Business Unit in charge of development, marketing and sales of innovative and qualitative products and services for/to the beer, wine, spirits and all

    other potable alcohol industries worldwide.

    FERMENTIS_MOTION_VDEF_H264_1920x1080.mp4 - Raccourci.lnkFERMENTIS_MOTION_VDEF_H264_1920x1080.mp4 - Raccourci.lnk

  • II YEAST PRODUCTION AND USAGE

  • II Yeast Production - Vitality

    Pure cultured yeast Propagated in dedicated state-of-the art facilities. Grown on a balanced nutrient based on sugar derivates Batch fed Fully aerobic conditions are used to maintain maximum

    yeast growth.

  • Hydrated Dry

    Drying

    Partially crystalline

    Folding Endo vesicle

    Size reductionFull size

    Fluid Rigid

    II Yeast Production – Membrane Risk

  • Hydration

    Folding

    Endo vesicle

    Dead cell Dead cell

    Dead cell

    Living cell

    Membrane functionality recovering

    Leakage during drying

    Membrane size reduction, membrane disruption risk

    Objective of maximum yeast membrane recovery in rehydration – how?

    II Yeast production- Membrane

  • Whith

    Hydration

    Without Leakage

    Low leakage

    Drying

    Trehalose and membrane stability

    II Yeast Production – Membrane

  • Migration

    Replication

    Spindel

    Segregation,

    Cytokinese

    Division

    Growth

    Yeast duplication in the fermentor

    Yeast Shaping

    Stabilsed membrane

    Active dry yeast

    glucoseglucoseMaltose Maltoseglucose

    Ready to start

    “Doors” are open for sugar assimilation

    Continuous batch control/piloting culture

    II Yeast Production – Max. Vitality

  • II Easy to Use - Rehydration

    Sprinkle yeast in 10 times it’s weight in

    water or wortGentle Agitation Let rest 30mn

    Pitch yeast by transferring to

    fermenter

    Ale

    25-29°C

    Lager

    21-25°C

    Yeast Reydration

    10 mn

    14

  • Rehydrated Yeast Temperature Maximum Hold Time

    4 °C 18 h

    20 °C 6 h

    25 °C 4 h

    II Usage - Rehydrated YeastMaximum Hold Time

    15© Lesaffre BU Fermentis - Formation IFBM - Tous droits réservés

  • II Easy to Use – Direct Pitch

    © Fermentis 2015 – All rights reserved 16

    1/ Fill CCT with wort 21 - 29°C (Lager or Ale range)

    2/ Sprinkle yeast directly on wort surface in CCT

    3/ Fill fermenter with wort at fermentation temperature

  • Solutions for all scalesAvailable Technology for Craft as well as Industrial Breweries

    II Usage - Yeast Rehydration Procedure

  • III YEAST CHARACTERISTICS /

    SELECTION

    Attenuation Kinetics Flocculation Flavours

  • 0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    0 2 4 6 8 10 12 14 16 18 20

    Ap

    par

    ent

    Att

    enu

    atio

    n %

    Days

    18°P, 20°C

    Safbrew WB-06

    Safbrew S-33

    Safbrew T-58

    Safbrew Abbaye

    Safbrew K-97

    Safale US-05

    Safale S-04

    10 days

    III Characteristics - Ale strains

    6 daysBE-256

    Fermentation kinetics Process Time

    Attenuation

  • III Yeast Characteristics - Lager strains

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    0 5 10 15 20

    Ap

    par

    en

    t A

    tten

    uat

    ion

    %

    Days

    13,5°P, 48 h @ 12°C followed by 14°C

    Saflager W34/70

    Saflager S189

    Saflager S2310 days

  • 0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    0 2 4 6 8 10 12 14 16 18 20

    Ap

    par

    ent

    Att

    enu

    atio

    n %

    Days

    18°P, 20°C

    Safbrew WB-06

    Safbrew S-33

    Safbrew T-58

    Safbrew Abbaye

    Safbrew K-97

    Safale US-05

    Safale S-04

    10 days

    III Characteristics – Attenuation

    6 daysBE-256

    Fermentation kinetics Process Time

    Attenuation

  • III Characteristics - Attenuation

    Glucose

    Maltose

    Maltotriose

    Melibiose

  • III Characteristics – Attenuation

    60%

    70%

    80%

    90%

    W34/70 S23 S189 K97 US05 S04 WB06 S33 T58 Abbaye

    Saflager Safale Safbrew

    Attenuation (%)

    BE-256

    2.04.1

    2.1 2.4 3.0

    10.0

    0.0

    12.210.8

    0.00.0

    5.0

    10.0

    15.0

    W34/70 S23 S189 K97 US05 S04 WB06 S33 T58 Abbaye

    Saflager Safale Safbrew

    Residual Maltotriose (g/l) (18°P EBC tubes)

    BE-256

  • III Characteristics– OG effect on Resid. Maltotriose

    0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    10 12 14 16 18 20 22 24

    Mal

    totr

    iose

    g/l

    Original Gravity(°P)

    W34/70

    T58

    24© Lesaffre BU Fermentis - Formation IFBM - Tous droits réservés

  • 0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    0 2 4 6 8 10 12 14 16 18 20

    Ap

    par

    ent

    Att

    enu

    atio

    n %

    Days

    18°P, 20°C

    Safbrew WB-06

    Safbrew S-33

    Safbrew T-58

    Safbrew Abbaye

    Safbrew K-97

    Safale US-05

    Safale S-04

    10 days

    III Characteristics – Final Gravity

    6 daysBE-256

    Fermentation kinetics Process Time

  • III Characteristics – Fermentation Kinetics

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    0 2 4 6 8 10 12 14 16 18 20

    % o

    f su

    gars

    ass

    imila

    ted

    Time (Days)

    18° S23

    18° S189

    18° W34/70

    18° S04

    18° US05

    18° K97

    18° T58

    18° S33

    18° WB06

    © Fermentis – R2 Group Seminar – OSLO June 2015 – All rights reserved 26

    Reaching FG is strain/process specific

    Lag

    er

    Ale

    Brew

  • 0%

    20%

    40%

    60%

    80%

    100%

    120%

    0 5 10 15 20 25 30

    Sucr

    es

    assi

    milé

    s (%

    )

    Temps (jours)

    Effect of Original Gravity on fermentation kinetics (US05)

    13,5° US05

    18° US05

    22,5° US05

    III Characteristics – OG and Kinetics

    Fermentation time will increase exponentially with increase of original gravity

    27© Lesaffre BU Fermentis - Formation IFBM - Tous droits réservés

  • III Characteristics - Alcohol tolerance

    6.00

    6.50

    7.00

    7.50

    8.00

    8.50

    9.00

    9.50

    10.00

    10.50

    11.00

    11.50

    W34/70 S23 S189 K97 US05 S04 WB06 S33 T58 Abbaye

    Saflager Safale Safbrew

    % maximal alcohol achieved in the trials (EBC tubes)

    BE-256

  • III Characteristics - Alcohol Limit

    0

    10

    20

    30

    40

    50

    60

    70

    80

    10 12 14 16 18 20 22 24 26 28

    Fin

    al e

    thn

    aolg

    /l

    Original Gravity °P

    Final Ethanol and residual sugars depending on the original gravity (T58)

    Ethanol g/l

    Sugars g/l

    29© Lesaffre BU Fermentis - Formation IFBM - Tous droits réservés

  • III Characteristics - Flocculation

    • The yeast flocculation can be defined as

    a non-sexual phenomenon, homotypic

    (between similar biological structures),

    reversible and multivalent aggregation

    of yeast cells in a multicellular mass

    (see consisting of thousands of millions

    of cells) called "floc", with the

    consequent effect of sediment rapidly or

    in the medium they are suspended

    • The cells with the capacity formed floc

    are said flocculent and look like tufts of

    wool, while those who do not have this

    capacity are generally called powdery

    E.V. Soares: J Appl Microbiol. 2011 Jan;110(1):1-18.

    30

  • K-97 (+)

    WB-06 (-)

    US-05 (+-)

    T-58 (-)

    S-33 (-)

    S-23 (+)

    S-189 (+)

    W-34/70 (+)

    BE-256 (+)

    S-04 (+)

    Sedimentation speed

    (Helm’s test floculation)

    31

    III Characteristics - Sedimentation

  • 32

    III Characteristics - Flavours

    Beer Sensory Analysis

    Beer Composition Analysis

  • III Characteristics - Flavours

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    W3

    4/7

    0

    S23

    S18

    9

    K9

    7

    US0

    5

    S04

    WB

    06

    S33

    T58

    Saflager Safale Safbrew

    Total Esters (ppm) = Ethylacetate + Isoamylacetate

    0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    W3

    4/7

    0

    S23

    S18

    9

    K9

    7

    US0

    5

    S04

    WB

    06

    S33

    T58

    Saflager Safale Safbrew

    Total Higher Alcohols (ppm) = Propanol + Isobutanol + Isoamylalcohol

    33

  • IV Example of Yeast Selection

    Belgian Copper/BlondeThis ale aims to be at 6,5% v/v very refreshing, well attenuated for drinkability with significant fruit and some spiciness from fermentation. The brewery has no issue with process times; long fermentations and process time are possible.

  • Belgian Copper/BlondeThis ale aims to be at 6,5% v/v very refreshing, well attenuated for drinkability with significant fruit and some spiciness from fermentation. The brewery has no issue with process times; long fermentations and process time are possible.

    WB-06, BE-256, K-97, US-05

    IV Example of Yeast Selection

  • Belgian Copper/BlondeThis ale aims to be at 6,5% v/v very refreshing, well attenuated for drinkability with significant fruit and some spiciness from fermentation. The brewery has no issue with process times; long fermentations and process time are possible.

    WB-06, BE-256, K-97, US-05

    IV Example of Yeast Selection

  • III III Craft Beer - Example

    Belgian Copper/BlondeThis ale aims to be at 6,5% v/v very refreshing, well attenuated for drinkability with significant fruit and some spiciness from fermentation. The brewery has no issue with process times; long fermentations and process time are possible.

    WB-06, BE-256, K-97, US-05

    o

  • IV Example of Yeast Selection

  • ABV: 6.5%

    With Safbrew WB-06

    by Julien Slabbinck

    Head Brewer

    Brasserie Des Carrières

    ABV: 8.5%

    With Safbrew BE-256

    Silver Medal - Brussels Beer Challenge 2015