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YDF VALVES Presentation Your Partner of Flow Control System www.ydfvalve.com Date: Jan, 2014

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Page 1: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

YDF VALVES PresentationYour Partner of Flow Control System

www.ydfvalve.com Date: Jan, 2014

Page 2: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Milestone

Yancheng Power Station Valve Corporation Produce high Pressure Yancheng Power Station Valve Corporation. Produce high Pressure rating Gate, Globe and Check valves.

Jiangsu YDF valve co LTD ANSI gate valve globe valve and check

In 1978

Jiangsu YDF valve co., LTD, ANSI gate valve, globe valve and check valve, export to US / AUS / Europe

Invest new workshop start to work with Crane USA

In 1996

In 2002 Invest new workshop, start to work with Crane USA.

Invest Ball Valve Plant Sign LTA ( Long Term Agreement ) with Crane Group

In 2002

In 2004Sign LTA ( Long Term Agreement ) with Crane Group.

Set up Sales Headquarter in Shanghai City, ChinaInvest Casting foundry in Jiangsu Binhai City, ChinaIn 2009

Invest Large Size Valve Plant

Invest Casting foundry II in Jiangsu Binhai City China

In 2013

In 2014 Invest Casting foundry II in Jiangsu Binhai City, China

YDF workshop total cover area more than 100,000 meter square

In 2014

Page 3: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

YDF Organization Chart

BOARD OF MANAGEMENTBOARD OF MANAGEMENT

SALES HEADQUATER VALVE FACTORIES CASTING FOUNDRIESSALES HEADQUATER VALVE FACTORIES

CASTING VALVES PLANT

CASTING FOUNDRIES

BALL VALVES PLANTBALL VALVES PLANT

LARGE SIZE VALVE PLANTLARGE SIZE VALVE PLANT

PERFORMANCE TESTING LABPERFORMANCE TESTING LAB

YDF Total Employees: 816

Page 4: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

YDF Sales Headquarter

Founded in Sep 2009 Founded in Sep, 2009

Location: Shanghai City

Function: Marketing Sales & Finance Function: Marketing, Sales & Finance

Employee: 16

Page 5: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

CASTING FOUNDRY I

Before 2009 Covers Area: 40 000 sqm Before 2009

Owned by Binhai Wanheng

YDF Took over in 2010

Covers Area: 40,000 sqm

Workshop: 33,000 sqm

Warehouse: 8,000 sqm

Main Products / Capacity

Loss Wax 600T/Month

Sand Casting 600T/Month

Material: C.S. / S.S. / Alloy

Employee: 450

Page 6: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

CASTING FOUNDRY II

S i 2014 (1st Ph ) Sep up in 2014 (1st Phase)

Location : Binhai City

Product : Loss wax / Sand Casting

Capacity: 15000 T / Year

Stainless, Duplex S.S., Alloy

Page 7: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Design on Casting

Pattern Design

Pouring System

3D Molding & Simulation3D Molding & Simulation

Page 8: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Lost Wax Investment Casting

In-house Production Process

Wax MoldWax Mold

Wax lining

De-waxing

Mold Shell baking

Melting & Pouring

Riser Cutting & Grinding

Heat Treatment

Shot Blasting

NDENDE

Testing &Inspection

Page 9: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Sand Casting

In-house Production Process

Sand Molding

Melting & Pouring

Riser Cutting & Grinding

Heat TreatmentHeat Treatment

Shot Blasting

NDE

T ti &I tiTesting &Inspection

Page 10: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Foundry Main Equipment

Wax Molding Line Wax Molding Line

Electrical Melting Furnace

Electrical Heat Treatment Furnace

Quench Pool for water quench

Nature Gas Heat Treatment Furnace

Shot Blasting

Heat Treatment

Radiographic Testing Room

Page 11: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Quality Control

Spetro Material Analysis

Mechanical Property Measurement

Micor-Structure Examination

Hardness Testing

Wall Thickness Measurement

NDE (RT MT)NDE (RT, MT)

Melting Thermal Sensor

Page 12: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

YDF Foundry Certificate

Certificate Accreditation

ISO 9001:2008 (Issued By TUV)( y )

CE/PED (Issued by TUV)

Special Qualification

WPS&PQR&WPQ certified by TUV (ASME IX and CE/PED)

NDE (RT,MT,PT,UT), Level I &II, ASNT &EN475& ISO9712

Page 13: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Casting GGC VALVE PLANT

Founded in Sep, 1996

Location: Yancheng City, China

Main Products: Casting GGC(OEM)

Covers Area: 30,000 sqm

Workshop: 20,000 sqm

Warehouse: 5,000 sqm

Max Capacity: US$40M/Year Max, Capacity: US$40M/Year

Employee: 130

Page 14: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Casting GGC VALVE PLANT

Page 15: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

BALL VALVE PLANT

Founded in May, 2004

Location: Yancheng City,China

Main Products: Ball Valve

Covers Area: 35,000 sqm

Workshop: 21,000 sqm

Warehouse: 8 000 sqm Warehouse: 8,000 sqm

Max, Capacity: US$30M/Year

Employee: 120

Page 16: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

BALL VALVE PLANT

Page 17: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

BALL VALVE PLANT

Page 18: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

LARGE SIZE VALVE PLANT

Founded in Sep,2012

Location: YANCHENG City, China

Main Products:

GGC, Ball, Large size valve, Special Valves

Covers Area: 46,000 sqm, q

Workshop: 28,000 sqm

Max, Capacity: USD50M/ Year

Page 19: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

LARGE SIZE VALVE PLANT

Page 20: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

LARGE SIZE VALVE PLANT

Page 21: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

LARGE SIZE VALVE PLANT

Page 22: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

PERFORMANCE TESTING LAB

Cryogenic Testing

(1/2~36 inch/150~2500LB)(1/2~36 inch/150~2500LB)

Fugitive Emission Testing

High Temperature Testing

Vacuum Testing

High Pressure Gas Testing

Upto 2500LB

Cleaning Room

Capable for Oxygen Service

Page 23: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

VALVES WE PRODUCED

Conventional Casting GGC

Valves

Conventional Casting GGC

Valves

High Temperature &High Pressure

Valves

High Temperature &High Pressure

Valvesa esa es

YDF VALVESYDF VALVESBall ValvesBall ValvesActuator ValvesActuator Valves

Valve with AlloyValve with AlloyPipeline ValvesPipeline Valves

Valve with Alloy Material &Cladding

Valve with Alloy Material &Cladding

Page 24: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Ball Valve SeriesFloating Ball Valve

Structure

Uni-body Casting

Design Feature

Soft SeatedUni body Casting

Split Body Casting

S lit B d F i

Soft Seated

Metal to Metal

Fi S f T t d Split Body Forging

Fully Welded

Fire Safe Tested

Cavity Pressure Relief

Cryogenic

Anti blow proof Stem

Low Emission

Anit-Static

Page 25: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Ball Valve SeriesFloating Ball Valve

Page 26: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Ball Valve SeriesTrunnion Mounted

St t DesignStructure Split Body Casting

Design Double Piston

DBB Split Body Forging

Fully Welded

DBB

Soft Seated

Metal to Metal Top Entry Metal to Metal

Anti Blow proof stem

Anti Static Anti-Static

Cryogenic

Fire Safe Tested Fire Safe Tested

Cavity pressure Relief

Emergency Sealant injection Emergency Sealant injection

Page 27: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Ball Valve SeriesTrunnion Mounted

Page 28: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Ball Valve SeriesTrunnion Mounted

Page 29: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

GGC Valve Series

Main SeriesAPI 600 Casting

Design Feature Bellow Seal

API 602 Forging

API 603 S.S.

Power Station

Cryogenic

Pressure Seal

None Rising Stem

Dual Plate Check Low emission

Page 30: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Conventional GGC Valve Series

Page 31: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Conventional GGC Valve Series

Page 32: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Conventional GGC Valve Series

Page 33: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

API 6D Pipeline Valve

Main SeriesAPI 6D Through Conduit

Gate Valve

API 6D Fully Welded Ball

API 6D Full Opening

Swing Check

Design Feature Full Opening Full Opening

Soft seated

Metal Seated

Low emissionLow emission

DDB, Double piston

(For API 6D Gate, Ball)

Page 34: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Actuator Valve

Main SeriesElectrical Actuator

Pneumatic Actuator

Electrical Hydraulic

Gas Over oil

Main Actuator BrandBrand RTORK

Limit Torque

AumaAuma

Beffi

Main Accessory Brand ASCO

PARKER

SMC

Westlock Etc. Professional Automation Engineering Service

Page 35: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Actuator Valve

Page 36: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Main Equipment

Machining Crane & Fork lift In-house Testing Lab

Lathe

Vertical Lathe

Drill Machine

0.5~32 ton overhead Cranes(capable for 60inch)

Fork Lift upto 6 meter high, upto 5 ton

PMI

Tensile Testing

Impact Testing

CNC

Machining Center Heat Treatment Electrical heat treatment

Hardness Testing

Micro Examination

Corrosion Testing

X & R RTWelding Automatic GTAW (Seal Welding unto 36”)

C ti l M l

furance

Nature gas heat treatment Furnace

Vacuum PWHT furnace

X &γ Ray RT

PT,MT, UT etc

Pe fo mance Testing Lab Conventional Manual Welding (Any Size)

Submerged arc welding (SAW) (up to 40inch)

Vacuum PWHT furnace (For NACE Treatment)

Painting workshop

Performance Testing Lab.• High pressure gas(up to 600Bar compressor air)

•High temperature Testing Submerged arc welding

(For overlay, STL, S.S., Cr13, Inconel etc.)

Shot Blasting

Capable for Offshore & high Temperature Painting

Tools of (dew point

g p g

• Fugitive Emission Test(He Gas)

•Cryogenic Testing

Tools of (dew point, coating thickness, humidity)

Page 37: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Certificate & Qualification

Certificate Accreditation ISO 9001

ISO 14001 OHSAS18000

Special Qualification WPS&PQR&WPQ certified by TUV (ASME IX and CE/PED)

ISO 14001,OHSAS18000

API 6D

CE/PED

NDE (RT,MT,PT,UT), Level I &II, ASNT &EN475& ISO9712

NACE certified QC for Coating & Painting ATEX

API 607&6FA fire safe

API 624 (Low Emission)

API600

API 591

ABS ABS

8686 Engineers engaged in design, research, process quality and Laboratory.

Page 38: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Engineering

3D molding and finite element analysis - Solid Works

Drawing Sketch – AutoCAD software

BOMs & Material become real time – Through the ERP Systemg y

Casting Simulation molding &Pouring– Huazhu

YDF have the engineer who have more than 30 years valve design experienceYDF have the engineer who have more than 30 years valve design experienceYDF have the engineer who have more than 30 years valve design experience. YDF have the engineer who have more than 30 years valve design experience.

Page 39: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Casting & API 591 Testing

YDF valve were from YDF own foundry with Integral strict Engineering &Quality Control. Material were qualified per API 591.

Design Complied to API 591, type testing were certified pass by Design Complied to API 591, type testing were certified pass by United valve USA(Exxon mobile nominated laboratory)

Without good Casting can not make good valves, YDF invested two high quality casting foundries

Page 40: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

End User Approval

Approvals We have

Exxon Mobile BP

Approvals undergoing

Exxon Mobile

PetroBras

PetroNas

DuPont

ChevronPetroNas

Santos

SBM Offshore(Singapore)

Total

SBM Offshore(Singapore)

NIGC

VOPAK (FOR ECON)VOPAK (FOR ECON)

Flour

Air ProductAir Product

Page 41: YDF VALVES Presentation - Tubos, Válvulas e Conexões Presentation-201405A YDF.… · YDF VALVES Presentation ... In 2009 Invest Large Size Valve Plant ... Bellow Seal API 602 Forging

Your Partner of Flow Control System

Thank You!Thank You!