Dynamic vario DCOperator system for industrial doors

Manual for installation and operation

GB

1. Meaning of symbols . . . . . . . . . . . . . . . . . . . . . . . . .2

2. Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3. General safety advice . . . . . . . . . . . . . . . . . . . . . . . .3

4. Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .44.1 Dynamic vario DC supply package . . . . . . . . . . .44.2 Mounting options . . . . . . . . . . . . . . . . . . . . . . .64.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

5. Preparation for mounting . . . . . . . . . . . . . . . . . . . . .75.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . .75.2 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75.3 Cabling layout . . . . . . . . . . . . . . . . . . . . . . . . . .8

6. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86.1 Preparing the door . . . . . . . . . . . . . . . . . . . . . .86.2 Mounting the shaft adapter . . . . . . . . . . . . . . .96.3 Mounting the motor unit at the door . . . . . . . .96.4 Mounting the torque support . . . . . . . . . . . . .106.5 Connection of control elements Control x.22 .11

7. Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .147.1 Overview of the control unit . . . . . . . . . . . . . .147.2 Express programming . . . . . . . . . . . . . . . . . . .147.3 Changing the rotational direction . . . . . . . . . .167.4 Function test . . . . . . . . . . . . . . . . . . . . . . . . . .16

8. Extended operator functions . . . . . . . . . . . . . . . . .188.1 Programming structure for extended operator

functions (Example for Level 2, Menu 2) . . . . .188.2 General overview of the programmable

functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198.3 General overview of the programmable

functions . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

9. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309.1 Standard operation . . . . . . . . . . . . . . . . . . . . .309.2 Emergency operation . . . . . . . . . . . . . . . . . . . .30

10. Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3110.1 Overview of the display functions . . . . . . . . . .3110.2 Status messages . . . . . . . . . . . . . . . . . . . . . . .3110.3 Fault messages . . . . . . . . . . . . . . . . . . . . . . . .3210.4 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . .33

11. Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3511.1 Technical data Dynamic vario DC . . . . . . . . . . .3511.2 EC Declaration of Conformity . . . . . . . . . . . . .36

Caution! Danger of personal injury!The following safety advice must be observedat all times so as to avoid personal injury!

Attention! Danger of material damage!The following safety advice must be observedat all times so as to avoid material damage!

Advice / Tip

Check

Referencei

Advice

Motor unit identification plate

Type: ____________________________________________________

Art. No.: _________________________________________________

Product No.: ______________________________________________

2. Table of contents1. Meaning of symbols

Control unit identification plate (optional)

Type: ____________________________________________________

Art. No.: _________________________________________________

Product No.: ______________________________________________

2 Manual for installation and operation, Dynamic vario DC GB (#96400)

3. General safety advice

Please read carefully!

Target group

This operator system may only be installed, connected and put into

operation by qualified and trained professionals!

Qualified and trained specialist personnel are persons

- who have knowledge of the general and special safety regulations,

- who have knowledge of the relevant electro-technical regulations,

- with training in the use and maintenance of suitable safety equipment,

- who are sufficiently trained and supervised by qualified electricians,

- who are able to recognise the particular hazards involved when working

with electricity,

- with knowledge regarding applications of the EN 12635 standard

(installation and usage requirements).

Warranty

For an operations and safety warranty, the advice in this instruction

manual has to be observed. Disregarding these warnings may lead to

personal injury or material damage. If this advice is disregarded, the

manufacturer will not be liable for damages that might occur.

The warranty does not include batteries, rechargeable batteries, fuses and

bulbs.

To avoid installation errors and damage to the door and operator system,

it is imperative that the installation instructions are followed. The system

may only be used after thoroughly reading the respective mounting and

installation instructions.

The installation and operating instructions are to be given to the door

system user, who must keep them safe.

They contain important advice for operation, checks and maintenance.

This item is produced according to the directives and standards mentioned

in the Manufacturer's Declaration and in the Declaration of Conformity.

The product has left the factory in perfect condition with regard to safety.

Power-operated windows, doors and gates must be checked by an expert

(and this must be documented) before they are put into operation and

thereafter as required, but at least once a year.

Correct use

The operator system is intended exclusively for opening and closing

industrial doors.

The maximum torque must be observed.

Beside the advice in these instructions, please observe the general

safety and accident prevention regulations!

Our sales and supply terms and conditions are effective.

Door requirements

The operator system is suitable for use with spring balanced sectional

doors.

The door fittings must be designed to reliably prevent the door from

jumping out of the rails, particularly in the ceiling area through measures

such as axial securing mechanisms for rollers, cross-bracings for the over-

head ceiling rail brackets and rail connectors.

The bearing springs must be equipped with a spring safety device.

The suspension cables are fitted with a safety catch, which prevents any

further movement of the door in the closing direction.

Or

the door is prevented from closing using fall protection by other structural

means that are incorporated in the suspension system, so that operation

with a suspension cable is no longer possible.

Information on installing the operator system

• Ensure that the door is in good mechanical condition.

• Ensure that the door is balanced.

• Ensure that the door opens and closes properly.

• Ensure that there is a suitable mains connection near the door.

• Remove all unnecessary components from the door (e.g. cables, chains,

brackets).

• Render any installations inoperable that will no longer be needed after

the operator system has been installed.

• Before commencing cabling works, you MUST disconnect the operator

system from the mains supply.

Adhere to the safety period of 10 seconds to guarantee that the

operator system is voltage free.

• Adhere to the local protection regulations.

• Use only fixing materials which are approved for the substrate

concerned.

• The electricity supply cables and control cables MUST be laid separately.

• Install the operator system with the door in the CLOSED position.

• Install all the impulse transmitters and control devices (e.g. remote

control buttons) within sight of the door and at a safe distance from

the moving parts of the door. A minimum installation height of 1.5 m

must be observed.

• Permanently fix the warning signs, which advise of the danger of

becoming trapped, at conspicuous locations (if applicable).

• Ensure that no part of the door extends across public footways or roads

when the installation is complete.

Information on commissioning the operator system

After initial operation, the persons responsible for operating the door

system, or their representatives must be familiarised with the use of the

system.

• Make sure that children cannot access the door control unit.

• Before moving the door, make sure that there are neither persons nor

objects in the operating range of the door.

• Test all existing emergency command devices.

• Never insert your hands into a running door or moving parts.

• Pay attention to any parts of the door system that could cause crushing

or shearing damage or accidents.

The EN 13241-1 regulations must be observed.

Manual for installation and operation, Dynamic vario DC GB (#96400) 3

4.1 Dynamic vario DC supply package

1 Dynamic vario DC motor unit (release cable 3,000 mm)

Operator system

4.1 / 1

1

3

4. Product overview

4.1 / 2

8 9

Torque support

2 Screw B4.8 x 13 (4x)3 Wood screw 8 x 60 (2x)4 Plastic wall plug S-10 (2x)5 Washer 8.4 (2x)6 Washer 5.3 (2x)7 Fixing bracket (2x)8 Nut with shoulder SW13 (4x)9 Nut, self-locking, SW13 (2x)10 Screw M8 x 16 (6x)11 Torque support

Reference:To ascertain the exact contents of the supplypackages for optional accessories, please refer tothe relevant instructions included.

i

4

5

7

6

210

11

3. General safety advice

4 Manual for installation and operation, Dynamic vario DC GB (#96400)

Please read carefully!

Information on servicing the operator system

To ensure proper operation, the following items must be checked

regularly and repaired if necessary. Before any works to the door system

are undertaken, the operator system must be disconnected from the

mains.

• Check once a month to ensure that the operator system reverses if the

door encounters an obstacle. To do so, place a 50 mm high/wide

obstacle in its path, depending on the operational direction of the door.

• Perform a check on the OPEN and CLOSE automatic cut-out setting.

• Check all movable parts of the door and operator system.

• Check the door system for signs of wear or damage.

• Check whether the door can be easily moved by hand.

• Inspect the safety devices installed every six months.

Information on cleaning the operator system

Never use water jets, high pressure cleaners, acids or bases for cleaning.

4. Product overview

Manual for installation and operation, Dynamic vario DC GB (#96400) 5

Shaft adapter set (optional)

4.1 / 3

12 Feather key 1 (1x) (only for adapters without integrated feather key)

13 Feather key 2 (3x)(only for adapters without integrated feather key)

14 Feather key 3 (3x)(only for adapters without integrated feather key)

15 Shaft adapter (1x)(Dimensions according to requirements)

16 Adjusting ring (2x)

25.4

6.3

5

27.55

25.4

6.417.8

31.7

5SW

32.1

6.3

5

29.4

12

15

16

25.4

6.419.0

13

14

Safety devices (optional)

Remote control (optional)

4.1 / 4

Control elements (optional)

A control element is required to operate the motor unit.

17

17 Command 613 control element

6 Manual for installation and operation, Dynamic vario DC GB (#96400)

4. Product overview

Reference:The relevant instructions are to be followed ifthe motor unit is to be installed according toother mounting options.

i

-y

Push-on assembly

4.2 / 1

Assembly with push-on shaft adapter (optional)

4.2 / 2

4.3 Dimensions

4.3 / 1

4.3 / 2

Dynamic vario DC

Space required for push-on assembly

72.5

≥ 7

3≥

348

261

420

298.

5

77

129

119

119

4.2 Mounting options

Manual for installation and operation, Dynamic vario DC GB (#96400) 7

5.1 General notes

These instructions describe the push-on assembly of motor unitmodels with an integrated quick release system (SE):

The pictures in these instructions are not true-to-scale.Dimensions are always given in millimetres (mm)!

The illustrations in these instructions show the installation on theinner right hand side, for a door with normal fittings.

For correct mounting you will need the following tools:

5.1 / 1

8 / 10 / 13 2 / 2.5 20

2.5 4 ø 9

ø 10 *

* Grease

Attention! The operator system cannot be disengagedfrom the outside.A separate entrance must be available in orderto gain access to the garage in the event of amalfunction.

The door must be properly installed and must have been checkedto ensure that it functions correctly.

• Ensure that a suitable mains connection and a mains disconnection facility are available for your door system.

• Check to ensure that the door to be operated fulfils the following conditions: - The door must move easily when operated manually. - The door must always remain stationary in any position

without external restraint.

• Determine on which side of the door system the operator system should be mounted.

• Check to ensure that there is sufficient space to mount theoperator system.

Reference:The relevant instructions must be observedwhen mounting the operator at the door.

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Reference:When using and installing accessories, alwaysobserve the specific instructions included withthe equipment.

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5.2 Checks

Attention! In order to guarantee correct mounting, carryout the following checks before installing.

Supply package• Check the package to ensure that all the parts are included.

• Check that you have all the additional components that arenecessary for your particular installation requirements.

Door system

5. Preparation for mounting

8 Manual for installation and operation, Dynamic vario DC GB (#96400)

5. Preparation for mounting

Advice:This is just an example of a cabling layout; thelayout can vary according to the type of doorand the associated equipment.

Reference:The relevant installation instructions must beobserved when mounting and connecting doorsensors, control elements and signalling devices.

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A Dynamic vario DC motor unitB Control unit C Signalling device (e.g. signal light)D Mains connection

Useable length:- 1.1 m (230 V)

E Mains isolator switchF Spring safety device, supplied by customerG Door sensors for cable slack deviceH OptosensorsI Photocell barrierJ Housing, connection unitK Door sensor for wicket doorL Flat cable, motor unit - control unitM Control

• Secure the door.

6.1 / 1

Caution!- To prevent falls, the installation works must be

carried out from a safe standing position.A lifting platform or scaffold can be used.

- To avoid injury, the door must be secured forthe duration of the installation works to prevent it from being opened or closed.

6.1 Preparing the door

6. Installation

5.3 Cabling layout

5.3 / 1

A

F

G

H

I

I

H

K

J D

B

L

E

C

M

J

G

Manual for installation and operation, Dynamic vario DC GB (#96400) 9

Attention! To ensure proper operation,- there must be a 3 mm gap between the

frame and the adjusting ring,- the shaft adapter must fit on the spring shaft

with as little play as possible in the directionof rotation.

6. Installation

A

B

D

~ 3

6.2 / 1

C

• Deburr the spring shaft (B) using a file.

• Push the adapting ring (A) onto the spring shaft (B).

• Tighten the screw of the adjusting ring (A).

• Grease the spring shaft.

• Push the shaft adapter (C) onto the spring shaft (B).

Only for shaft adapters without integrated feather keys:• Insert the feather key (D) into the shaft adapter (B).

6.3 Mounting the motor unit at the door

6.3 / 1

• Place the motor unit on the shaft adapter.

6.3 / 2

• Secure the motor unit with an adjusting ring..

6.2 Mounting the shaft adapter

10 Manual for installation and operation, Dynamic vario DC GB (#96400)

6. Installation

6.4 / 1

• Fix the torque support (A) to the operator unit.

• Fix the fixing bracket (B) to the torque support (A).

• Mount the fixing bracket (B) on the wall.

Advice:The torque support can be attached to the wallor to the door frame.

6.4 Mounting the torque support

Mounting on the wall

6.4 / 2

• Fix the torque support (A) to the operator unit.

• Attach the first fixing bracket (B) to the torque support (A).

• Screw the second fixing bracket (C) to the first fixingbracket (B).

• Mount the second fixing bracket (C) on the door frame.

Mounting on the door frame

Manual for installation and operation, Dynamic vario DC GB (#96400) 11

P3

456

712

L N PE 15 16 17

XW40B

6. Installation

Attention! In order to avoid damaging the controls:- The local safety regulations must be complied

with at all times.- It is very important that mains cables are laid

separately from control cables. - The controls voltage must be 24 V DC.- If external voltages are applied at

terminals XW40A, XB10 or XB02, the entireelectronic system will be destroyed.

- Only potential-free contacts may be connectedto terminals 1 and 2 (XB02).

6.5 Connection of control elements

Control x.22

Caution!Danger of electric shock:Before any cabling works begin, it must beensured that the cables are disconnected fromthe power supply.During cabling works, it must be ensured thatthe cables remain disconnected from the powersupply at all times (e.g. prevent reconnection).

Reference:When installing external control elements, orsafety and signal equipment, the relevantinstructions must be observed.

i

6.5 / 1

Label Type / function i

XB70 Connection of modular antenna –

XB02

Connection for external control

elements without system cabling and

two-wire photocell

6.5 / 3,

6.5 / 4,

Level 5

Menu 1

XB10Connection for external control

elements with system cabling–

XH02Connection for programmable output

(e.g. signal light)6.5 / 5

XM70Connection for motor

(rotational direction)7.3

XH75 Connection for door locking 6.5 / 6

XN70 Connection for battery backup –

XN81 Connection for mains cable 6.5 / 2

Label Type / function i

XP15Connection for

Control safety circuit6.5 / 7

XV51 Connection for motor rotation speed –

XW40AMS BUS,

e.g. control unit, modules–

XW40B Connection for reference cassette –

Connection of control elements X.22

XV51 XP15 XW40A

XB02XB10

XN70

XM70XB70

XN81 XH02

Advice:- Before connecting a control element to the

terminals with system sockets, the correspon-ding shorting plug must first be removed.

- The Dynamic vario DC operator system is sup-plied with integrated controls as a standardfeature. If the controls are extended withadditional modules, the Control vario controlunit can also be connected with an MS bus.

XH75

- XN81

- X0

L

PEN

NL PE

- F0

L N PE

Terminal XN81

6.5 / 2

M07E039

Label Type / function

L Phase connection

N Neutral wire connection

PE Earth wire connection

12 Manual for installation and operation, Dynamic vario DC GB (#96400)

Advice:- If a photocell with a standard function or door

frame function is used, it must be disconnectedfrom the mains before installing it and takingit into service. After switching on the mains voltage, thephotocell is only detected automatically by thecontrols if the path of the photocell beamremains uninterrupted for at least 5 seconds.Otherwise the photocell must be programmedafter installation.

- Safety devices which are automatically incor-porated in the control process after they areconnected to the control unit can only bedeactivated by removing the electrical connec-tion and then carrying out a reset of the control (resetting the safety devices).

Terminal XB02

- XB0271 70

1 2

- W1

- W2

2 1 3

- Sb1

2 1 2

TX RX

- AP27

- W1

1 2

- W2

1 2

1

6.5 / 3

M10E035

6. Installation

Label Type / function

1 24 V DC (max. 50 mA)

2 Impulse

3 GND

70 GND

70 + 71 Two-wire photocell

RX Receiver for the two-wire photocell

Sb1 External impulse button (if installed)

TX Transmitter for the two-wire photocell

-XH02 15 16 17

-HH14

L

N

M10E010

Label Type / function

15 / 16Connection for programmable output

potential-free NC

16 Connection for command device

16 / 17Connection for programmable output

potential-free NO

HH14 Signal light

Terminal XH02

6.5 / 5

Attention! To avoid damage being caused to the circuitboard, the contact loading (max. 230 V / 2 A)must be observed.

-X1-+7071

- XB02 71 70 12 3

- S1

12

11

6.5 / 4

M10E040

Label Type / function

1 24 V DC (max. 50 mA)

2 Impulse

3 GND

70 GND

70 + 71 Two-wire photocell

S1 Potential-free NC contact of photocell

Terminal XB02 (external photocell)

Manual for installation and operation, Dynamic vario DC GB (#96400) 13

6. Installation

Advice:The closing edge safety device connection ispreset in the factory for a 8.2 kΩ closing edgesafety device. If an OPTO 300 closing edgesafety device is used, a reset must be carriedout after it has been connected.

Terminal XP15 (optional)

Label Type / function

AP01 Connection unit on one side

R1 Resistor 8K2

XP01 Terminal strip, 6-pole

BP49 Contact edge CLOSED

S1 Slack rope switch

XP15 Strip, 6-pole

Control - safety circuit

- XP15P1 b c d e f

- XP01

- W1

WH BN GN BK

- AP01

YE

- S1

- R1

1 2 3 4 5 6

- BP49

6.5 / 7

M09E042

Terminal XH75 (optional)

• Connect the electric lock (A) to the junction box (B).

• Connect terminal block XH75 to the junction box (B).

Reference:The reset of the controls is described inSection 8.3 / Level 1 / Menu 8.

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Connection example: Operation with contact edge

and slack rope switch6.5 / 6

XH75

B

A

14 Manual for installation and operation, Dynamic vario DC GB (#96400)

P

12

3

456

7

812

7.1 / 1

Operating elements

Label Type / function i

A Carousel display 10.1

B

OPEN button (+)

(e.g. to drive the door to

the OPEN position or to increase

parameters when programming)

-

C

CLOSE button (-)

(e.g. to drive the door to

the CLOSED position or to decrea-

se parameters when programming)

-

D

Button (P)

(e.g. to switch to

programming mode or

to save parameters)

-

Overview of the integrated controls Control x.22

BA D

C

7.2 Express programming

7.2.1 General notes on express programming

Advice:For proper initial operation of the operatorsystem, the express programming proceduremust be carried out. This applies for initial operation and after a reset.

The basic functions of the operator system are set during theexpress programming procedure.- Door OPEN position - Door CLOSED position - Remote control (if installed)

The programming procedure is a consecutive process. It is essentialthat this procedure be carried out.

Advice:- During the programming of the OPEN and

CLOSED door positions, the hollow shaft mustrotate around 360° at least once in order for areference point to be programmed.

- If the door starts to move towards the CLO-SED position when the (+) button is pressed,the express programming procedure must beaborted and the rotational direction bechanged first.

The controls are programmed using the plus (+), minus (-) and(P) buttons.If no buttons are pressed within 120 seconds while in program-ming mode, the controls revert to operating mode.A corresponding message is displayed.

Reference:The messages are explained in Section 10.i

Reference:Changing the rotational direction is describedin Section 7.3.

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Starting the express programming (integrated controls)• Carry out the express programming according to the following

procedure.

Advice:The express programming can be exited at anytime by pressing the P button 3 times.

7.2.2 Programming buttons

7.1 Overview of the control unit

7. Initial operation

Manual for installation and operation, Dynamic vario DC GB (#96400) 15

7. Initial operation

Operating

mode

1.P

1x >2s <10sStart express programming /

Programme the door OPEN

end position

2.Drive the door to the OPEN

position

3.Correct the OPEN door position

using (+) and (–)

4.P

1x <1s Save the OPEN door

position /

Programme the CLOSED door

position

5.Drive the door to the CLOSED

position

6.Correct the CLOSED door

position using (+) and (–)

7.P

1x <1s Save the CLOSED door

position /

Programme the remote

control

8.Press the hand transmitter

button

9.Release the hand transmitter

button

10.P

1x <1s Save the remote control

settings /

End the express programming

procedure

7.2.3 Express programming sequence

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

16 Manual for installation and operation, Dynamic vario DC GB (#96400)

7. Initial operation

1.After pressing the (+) button:

The door must open and travel to the saved

OPEN end position.

2.After pressing the (–) button:

The door must close and travel to the saved

CLOSED end position.

3.After pressing the hand transmitter button:

The operator system must move the door in

either the “OPEN” or “CLOSE” direction.

4.After pressing the hand transmitter button

while the operator system is running:

The operator system must stop.

5.When the button is pressed again,

the operator system moves in the opposite

direction.

Check:After express programming and after makingchanges to the programming menu, the following learning runs and checks must be carried out.

7.4 Function test

The operator system determines the maximum required drivingpower during the first two runs after setting the end positions ofthe door.

• Operate the operator system (with the door coupled) to drivethe door once from the CLOSED position to the OPEN positionand back to the CLOSED position without interruption.

During this learning run, the operator system determines themaximum push and pull forces and the reserve power required to move the door.

Test:

Attention! - To ensure that the drive system operates

correctly, a reset must be carried out on theoperating controls after changing the rotational direction (only required if the doorpositions have already been programmed).

- Before the OPEN and CLOSED door positionshave been set, the door can be moved electrically beyond this door position, whichcould lead to the door being damaged.

Reference:- The connection of the mains supply is

described in Section 6.5.- The reset of the operating controls is

described in Section 8.3 / level 1 / menu 8.- The express programming is described in

Section 7.2.3.

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Caution!Danger of electric shock:Before cabling works commence, a check mustbe carried out to ensure that the cables are atzero voltage. Measures must be taken to ensure that thecables remain dead for the duration of theworks (e.g. prevent the power supply frombeing switched back on).

7.3 Changing the rotational direction

7.3 / 1

XM70

• At the motor unit connection (XM70), swap the brown and thegreen leads over.

• Carry out a reset of the controls.

• Carry out express programming again.

Manual for installation and operation, Dynamic vario DC GB (#96400) 17

Caution!The automatic cut-out must be correctly pro-grammed for the CLOSE and OPEN directionsto prevent damage to persons or property.

Automatic cut-out

Automatic cut-out, OPENINGFor drive systems where the door has openings in the door wing(diameter of opening > 50 mm):

• Apply a load of 20 kg to the middle of the lower edge of thedoor whilst the door is running.

The door must stop immediately.

Automatic cut-out, CLOSING• Place a 50 mm high obstacle on the ground.

• Drive the door towards the obstacle.

The operator system must stop and reverse when it hitsthe obstacle.

Advice:The parameter settings are still saved if thepower supply is disconnected.Only a reset causes the driving power settingsfor the OPEN and CLOSE directions to revert tothe factory settings.

7. Initial operation

Door sensors• Activate each of the door sensors in turn.

Signalling device• Check that the signalling device functions properly.

Check:Check the door sensors according to the corre-sponding operating instructions. LED 1 lights upwhen a safety device is activated.

Emergency operation

• Check that the emergency operation equipment functionsproperly.

Reference:The function of the emergency operationequipment is described in Section 9.

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Photocell in the door frame area• Activate each of the photocells in turn.

Advice:- The photocell connected in the door frame

area must function above the position inwhich it is installed. The function below theinstallation position is suppressed by the control.

- If several photocells are connected, all photo-cells react analogue with any photocell in thedoor frame area.

Photocell• Activate each of the photocells in turn.

• Check all photocells that are connected directly before theCLOSED door position.

18 Manual for installation and operation, Dynamic vario DC GB (#96400)

8.1 Programming structure for extended operator functions

(Example for Level 2, Menu 2)

8. Extended operator functions

End

programming

ParameterMenu

Operating

mode

(integrated

controls)

Levels

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

> 5 sec.

> 10 sec.

> 5 sec.

> 5 sec.

Level 3

Level 4 Menu 3 Higher value

Menu 2

Menu 1

Menu-Exit

(Level 2)

Level 2

Level 1

Levels-Exit

Level 8

Menu 8

Parameter

Lower value

Manual for installation and operation, Dynamic vario DC GB (#96400) 19

8. Extended operator functions

8.2 General overview of the programmable functions

Level Menu Factory default setting

Level 1 – Basic functions

Menu 3: Intermediate position OPEN –

Menu 4: Intermediate position CLOSE –

Menu 7: Relay output Signal light

Menu 8: RESET No reset

Level 2 – Operator settings

Menu 1: Required driving power OPEN Setting 8

Menu 2: Required driving power CLOSE Setting 8

Menu 3: Automatic cut-out OPEN Setting 8

Menu 4: Automatic cut-out CLOSE Setting 8

Level 3 – Automatic closing timer

Menu 1: Automatic closing timer Deactivated

Menu 3: Door open duration 2 seconds

Menu 4: Warning time 1 seconds

Menu 5: Start-up warning 0 seconds

Menu 7: Signal light

Door movement /

Warning: flashes

Door stoppage: off

Level 4 – Remote programming

Menu 2: Intermediate position OPEN –

Menu 3: Intermediate position CLOSE –

Menu 4: OPEN –

Menu 5: CLOSE –

Menu 8: Relay output –

Level 5 – Special functionMenu 1: Programmable impulse input Impulse

Menu 4: Relay output 180 seconds

Level 6 - Variable speed

Menu 1: Speed OPEN Setting 16

Menu 2: Soft run speed OPEN Setting 7

Menu 3: Soft run position OPEN –

Menu 4: Speed CLOSE Setting 16

Menu 5: Smart run speed CLOSE Setting 16

Menu 6: Soft run speed CLOSE Setting 7

Menu 7: Smart run position CLOSE –

Menu 8: Soft run position CLOSE –

Level 7 - Servicing and maintenance

Menu 1: Door cycle counter –

Menu 2: Maintenance counter –

Menu 3: Set the maintenance interval OFF

Menu 8: Reset servicing and maintenance No reset

Level 8 – System settings

Menu 1: Photocell Operation without photocell

Menu 2: Closing edge safety deviceDoor reverses a little

(OPEN/CLOSE)

Menu 3: Automatic cut-outDoor stops (OPEN)

Door reverses a little (CLOSE)

Menu 4: Operating modes Press-and-release (OPEN/CLOSE)

Menu 5: Function of the direction command transmitters Not active

Menu 6: Function of the impulse command transmittersSTOP only, then standard

sequence

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

20 Manual for installation and operation, Dynamic vario DC GB (#96400)

Reference:If changes are made in Menus 3 and 4 in Level 1, a new performance check must be carried out (Section 7.4).i

8. Extended operator functions

8.3 General overview of the programmable functions

Attention!After a reset, all the parameters revert to the factory settings.In order to ensure that the controls operate properly:- all the required functions must be re-programmed,- the remote control unit must be re-programmed,- the drive system must be driven once to the OPEN and CLOSED door positions.

Level 1 – Basic functions

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 3: Intermediate position OPEN

Set using the (+ / OPEN) and (- / CLOSE) buttons

“Intermediate position OPEN” – closing function is possible with automatic closing timer

Menu 4: Intermediate position CLOSE

Set using the (+ / OPEN) and (- / CLOSE) buttons

Menu 7: Relay output

A7 B7 C7 D7 E7 F7 G7 H7 I7 J7 K7 L7 M7 – – –

Menu 8: RESET

A8 B8 C8 D8 E8 F8 G8 – – – – – – – – –

Advice:- Only the intermediate position that was programmed last can be used.- If an automatic closing timer is activated (Level 3 / Menu 1), the relay output (Level 1 / Menu 7) cannot be programmed.

Caution!Important factory default settings can be changed using the extended functions. All the parameters must be set correctly to avoid damage to persons or property.

Manual for installation and operation, Dynamic vario DC GB (#96400) 21

8. Extended operator functions

* All connected and operational safety devices are recognised automatically after resetting.

Setting Function Explanation / Advice i

A8 No reset Unmodified -

B8 Reset control unit * Factory default setting -

C8 Reset remote control Telegrams are cleared -

D8 Reset extension automatic closing timer Level 3, Menu 1-7 -

E8 Reset extended operator functions onlyexcept door OPEN/CLOSED positions and

remote control impulse-

F8 Reset safety devices Photocell -

G8 Reset bus modules The connected bus modules are learned -

Menu 8: Reset

Menu 7: Relay output

Setting Function Explanation / Advice i

A7 Signal light FunctionLevel 3 /

Menu 7

B7 Door position: OPEN - -

C7 Door position: CLOSED - -

D7 Intermediate OPEN position - -

E7 Intermediate CLOSED position - -

F7 Operator system starts running Wiping impulse 1 second -

G7 Malfunction - -

H7 Lighting Lighting durationLevel 5 / Menu 4

I7 Automatic locking release Operator system is running -

J7 Lock releaseOperator system starts running /

wiping impulse 3 seconds-

K7 Push-open security device - -

L7 Radio remote control Relay switches for the duration of the impulse -

M7 Activation of radio transmission systemThe wiping impulse is approximately

0.5 seconds when the system is operated in theCLOSE direction

-

Advice:Depending on the type of reset, this can take up to 30 seconds.

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

22 Manual for installation and operation, Dynamic vario DC GB (#96400)

Advice:- The automatic closing timer can only be programmed if a photocell barrier is connected.- The functions in Menu 1 can be altered as desired via the time settings in Menus 3 and 4.

Level 3 - Automatic closing timer

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Automatic closing timer

A1 B1 C1 D1 E1 F1 G1 H1 – – – – – – – –

Menu 3: Door open duration (in seconds)

2 5 10 15 20 25 30 35 40 50 80 100 120 150 180 255

Menu 4: Warning time (in seconds)

1 2 5 10 15 20 25 30 35 40 45 50 55 60 65 70

Menu 5: Start-up warning (in seconds)

0 1 2 3 4 5 6 7 – – – – – – – –

Menu 7: Signal light

A7 B7 C7 D7 E7 F7 – – – – – – – – – –

* The higher the setting, the higher the driving power.** The lower the setting, the more sensitive the automatic cut-out.

Level 2 – Operator settings

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Required driving power OPEN (sensitivity in increments*)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 2: Required driving power CLOSE (sensitivity in increments*)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 3: Automatic cut-out OPEN (sensitivity in increments**)

OFF 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 4: Automatic cut-out CLOSE (sensitivity in increments**)

OFF 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Caution!After increasing the automatic cut-out increments (Menu 3 and 4):To exclude any risk of injury, the tests specified in EN 12453 and EN 12445 for validating the correct limitation of forcemust be performed.

8. Extended operator functions

Manual for installation and operation, Dynamic vario DC GB (#96400) 23

8. Extended operator functions

Menu 1: Automatic closing timer

Advice:Without a connected photocell or closing prevention device, only parameter A1 can be adjusted.

Setting

Door open

duration

(seconds)

Warning time

(seconds)

Automatic

closing timerother functions

A1 - - deactivated -

B1 15 5 activatedExtension of door OPEN time only through impulse signal

(button, hand transmitter)C1 30 5 activated

D1 60 8 activated

E1 15 5 activatedInterruption of the door open duration after the photocell

barrier has been driven pastF1 30 5 activated

G1 60 8 activated

H1 unlimited 3 activatedCloses after the photocell barrier has been driven past /

closing prevention

Menu 7: Signal light

Setting Door movement / Warning Door stoppage

A7 flashing OFF (Electricity saving)

B7 lighting OFF (Electricity saving)

C7 flashing flashing

D7 lighting lighting

E7 flashing lighting

F7 lighting flashing

Reference:The signal light connection can be adjusted in level 1, menu 7.i

Level 4 – Remote programming

Menu 2: Intermediate OPEN position

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly

Menu 3: Intermediate CLOSE position

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly

Menu 4: OPEN

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly

Menu 5: CLOSE

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly

Menu 8: Relay output (Level 1, Menu 7, L7)

LED 7 flashes slowly -> press the hand transmitter button -> LED 7 flashes quickly

Reference:To avoid malfunctions, it is not permissible to programme more than one radio signal for each position.i

24 Manual for installation and operation, Dynamic vario DC GB (#96400)

Reference:- The programming of the special function is dependent on terminal XB02.

Terminal XB02 is described in Section 6.5.- The lighting duration programmed is only active when the relay output (Level 1 / Menu 7) is

programmed for lighting.

i

Menu 1: Programmable impulse input

Setting Function Explanation / Advice

A1 Impulse Normally open contact only

B1 Closing prevention device Normally open contact only

C1 Stops and reverses Only in CLOSING direction – normally closed contact only

D1 Stops and reverses Only in CLOSING direction – normally open contact only

E1 Impulse OPEN Induction loop - normally open contact only

F1 Stop (normally closed contact only) Operator system stops

Level 5 – Special function

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Programmable impulse input (Terminal 1/2)

A1 B1 C1 D1 E1 F1 – – – – – – – – – –

Menu 4: Lighting duration (in seconds)

2 5 10 15 20 25 30 35 40 50 80 100 120 150 180 255

8. Extended operator functions

Advice:Stage C1 can only be used if no further MS bus modules with a programmable impulse input are connected (e.g. external control).

Manual for installation and operation, Dynamic vario DC GB (#96400) 25

8. Extended operator functions

Level 6 - Variable speed

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Speed OPEN (in increments)

– – – – – – 7 8 9 10 11 12 13 14 15 16

Menu 2: Soft run speed OPEN (in increments)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 3: Soft run position OPEN

Set using the (+ / OPEN) and (- / CLOSE) buttons

Menu 4: Speed CLOSE (in increments)

– – – – – – 7 8 9 10 11 12 13 14 15 16

Menu 5: Smart run speed, CLOSE (in increments)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 6: Soft run speed CLOSE (in increments)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 7: Smart run position, CLOSE

Set using the (+ / OPEN) and (- / CLOSE) buttons

Menu 8: Soft run position CLOSED

Set using the (+ / OPEN) and (- / CLOSE) buttons

Reference:If changes are made in Menus 1, 2, 3, 4, 6 and 8 in Level 6, a new performance check must be carried out (Section 7.4).i

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

26 Manual for installation and operation, Dynamic vario DC GB (#96400)

8. Extended operator functions

Level 7 - Servicing and maintenance

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Door cycle counter

A1 B1 C1 D1 E1 – – – – – – – – – – –

Menu 2: Maintenance counter

A2 B2 C2 D2 E2 – – – – – – – – – – –

Menu 3: Set the maintenance interval

A3 B3 C3 D3 E3 F3 G3 H3 I3 J3 K3 L3 M3 N3 O3 P3

Menu 8: Reset servicing and maintenance

A8 B8 – – – – – – – – – – – – – –

Menu 1: Door cycle counterThe door cycle counter of the controls displays the number of cycles here as a five-digit number (up to 99,999).The display function is illustrated in the flow chart below. The number of operations is shown as 1s, 10s, 100s, etc. Pressing the (+) or (-) button displays the next or the previous digit of the number of operations.

Menu 2: Maintenance counterThe maintenance counter of the controls displays the number of operations here as a five-digit number (up to 99,999). The display function is illustrated in the flow chart below. The number of operations still required is shown as 1s, 10s, 100s, etc.The digits are displayed as described for Menu 1.

A1 Door cycle counter – number of tens of thousandsB1 Door cycle counter – number of thousandsC1 Door cycle counter – number of hundreds

D1 Door cycle counter – number of tensE1 Door cycle counter – number of units

A2 Maintenance counter – number of tens of thousandsB2 Maintenance counter – number of thousandsC2 Maintenance counter – number of hundreds

D2 Maintenance counter – number of tensE2 Maintenance counter – number of units

Portrayal of the number of operations:

0 1 2 3 4 5 6 7 8 9

Manual for installation and operation, Dynamic vario DC GB (#96400) 27

8. Extended operator functions

Menu 3 Set the maintenance intervalThe number of door operations after which the controls indicate that maintenance is required can be programmed here.

A3 Maintenance interval: OFFB3 Maintenance interval: every 1,000 door operationsC3 Maintenance interval: every 2,000 door operationsD3 Maintenance interval: every 3,000 door operationsE3 Maintenance interval: every 4,000 door operationsF3 Maintenance interval: every 5,000 door operationsG3 Maintenance interval: every 6,000 door operationsH3 Maintenance interval: every 7,000 door operations

I3 Maintenance interval: every 8,000 door operationsJ3 Maintenance interval: every 9,000 door operationsK3 Maintenance interval: every 10,000 door operationsL3 Maintenance interval: every 15,000 door operationsM3 Maintenance interval: every 20,000 door operationsN3 Maintenance interval: every 30,000 door operationsO3 Maintenance interval: every 40,000 door operationsP3 Maintenance interval: every 50,000 door operations

Menu 8: Reset servicing and maintenanceThe fault memory for servicing, diagnostics and maintenance works can be reset here.

A8 No reset B8 Reset fault memory

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

28 Manual for installation and operation, Dynamic vario DC GB (#96400)

Level 8 – System settings

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Menu 1: Photocell

A1 B1 C1 – – – – – – – – – – – – –

Menu 2: Closing edge safety device

A2 B2 C2 D2 E2 F2 G2 H2 – – – – – – – –

Menu 3: Automatic cut-out

A3 B3 C3 D3 – – – – – – – – – – – –

Menu 4: Operating modes

A4 B4 C4 D4 – – – – – – – – – – – –

Menu 5: Function of the direction command transmitters

A5 B5 – – – – – – – – – – – – – –

Menu 6: Function of the impulse command transmitters

A6 B6 – – – – – – – – – – – – – –

8. Extended operator functions

Attention!If a photocell is connected, it is automatically recognised by the controls after MAINS ON. The photocell can be reprogrammed later.

Menu 1: Photocell

Advice:Photocells and closing edge safety devices that are not required must be disconnected, or the controlswill recognise them.

Setting

Photocell

(Connection XB02 - terminal 70/71)

Door movement, CLOSE

External photocell

(Connection XB02 - terminal 70/71)

Door movement, CLOSE

A1 Operation without photocell

B1 Door reverses completely2 Not active

C1 Not active Door reverses completely2

Reference:Terminal XB02 is described in Section 6.5.i

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

Manual for installation and operation, Dynamic vario DC GB (#96400) 29

Menu 4: Operating modes

OPEN CLOSE

A4 Press and hold Press and hold

B4 Automatic closing Press and hold

C4 Press and hold Automatic closing

D4 Automatic closing Automatic closing

Menu 5: Function of the direction command transmitter

Menu 6: Function of the impulse command transmitter

Direction command transmitters Explanations

A5 Not activeThe direction command transmitters only give a

command when the door is stationary.

B5 STOP onlyA moving door is stopped by every direction command

transmitter.

Impulse command transmitters Explanations

A6 Not activeThe impulse command transmitters only give a

command when the door is stationary.

B6 STOP only, then standard sequence

A moving door is stopped by every impulse command

transmitter. The next command starts the drive system

running in the opposite direction

(OPEN - STOP - CLOSE - STOP - OPEN).

Setting Door movement, OPEN Door movement, CLOSE

A3 Door stops Door reverses a little1

B3 Door reverses a little1 Door reverses a little1

C3 Door stops Door reverses completely2

D3 Door reverses completely2 Door reverses completely2

Menu 3: Automatic cut-out

1 Door reverses a little: The drive system moves the door a short distance in the opposite direction in orderto free an obstacle.

2 Door reverses completely: The drive system moves the door to the opposite end position.

8. Extended operator functions

Menu 2: Closing safety edge device

Door movement, OPEN

(only possible with extension module)Door movement, CLOSE

A2 Door reverses a little1 Door reverses a little1

B2 Door reverses a little1 Door reverses completely2

C2 Door reverses completely2 Door reverses a little1

D2 Door reverses completely2 Door reverses completely2

E2 Door reverses slightly1 with airswitch testing Door reverses slightly1 with airswitch testing

F2 Door reverses slightly1 with airswitch testing Door reverses fully2 with airswitch testing

G2 Door reverses fully2 with airswitch testing Door reverses slightly1 with airswitch testing

H2 Door reverses fully2 with airswitch testing Door reverses fully2 with airswitch testing

30 Manual for installation and operation, Dynamic vario DC GB (#96400)

Engaging the motor unit • Pull down on the green release cable handle.

• Lock the door with gentle UP and DOWN movements.

The door can now be opened and closed electrically.

9.2 / 1

• Pull down on the red release cable handle.

Operator system with quick release systemIn order to move the door manually, the drive unit can be disengaged from the spring shaft.

Disengaging the motor unit

Move the door• Release the door with gentle UP and DOWN movements.

The door can now be moved manually towards the OPEN orCLOSED position.

Drive the door in the OPEN direction

• Press the OPEN button on the control unit.

The door stops automatically when it reaches the “door OPEN”position.

Drive the door in the CLOSE direction

• Press the CLOSE button on the control unit.

The door stops automatically when it reaches the “door CLOSED”position.

Advice:The operator system moves the door in press-and-release mode.

Attention! To avoid damaging the door, - the door must only be released and locked

when closed,- any existing door locking devices must be

disabled before emergency operation.

9.1 / 1

9.1 / 2

9.2 Emergency operation9.1 Standard operation

9. Operation

Advice:To ensure correct operation, the hollow shaftmust rotate around 36O° at least once afterlocking.

Manual for installation and operation, Dynamic vario DC GB (#96400) 31

LED displays in operating mode

Status of safety devices

Door in door position: OPEN

The door is moving in the OPEN direction.

Intermediate OPEN position

Intermediate CLOSE position

Door is at intermediate position

Door in door position: CLOSED

The door is moving in the CLOSE direction.

Reference point (flashes as the reference point is

passed)

Maintenance

Safety circuit, motor unit

Command unit activated

Remote control activated

Ready for operation

Example:

The door is at the OPEN position.

It starts to move towards the CLOSED position as

soon as the warning period/start-up warning

expires.

In addition to messages regarding the door position, status messages give information regarding the status of the operatorsystem during operation.

Safety elements:

During operation, LED 1 serves as a status indicatorfor the safety elements connected (closing edge safetydevice, photocell).If the safety element in question is triggered, LED 1lights up whilst it is activated.

Control elements / remote controls:

During operation and when carrying out componenttests, LED 7 serves as a status indicator for the controlelements connected (OPEN, CLOSE, STOP, half OPEN,etc.).If the control element in question is triggered, LED 7lights up whilst it is activated.

If a remote signal is received, LED 7 flashes quickly.

10.2 Status messages 10.1 Overview of the display functions

10. Messages

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

32 Manual for installation and operation, Dynamic vario DC GB (#96400)

10. Messages

Switching to diagnostic mode (integrated controls)The controls can be switched to diagnostic mode from eithermessage mode or operating mode.Before switching to diagnostic mode, the key switch must be inposition “1”.

• Press the STOP button and keep it pressed.

• Switch the key switch from position “1” to position “2” within4 seconds and then release the STOP button.

The controls switch to diagnostic mode.

Button functions in diagnostic mode(+ / OPEN) button The current fault is always shown

when the (+) button is pressed.

(- / CLOSE) button When the (-) button is pressed, up to5 faults from the fault memory areshown in succession.

(P / STOP) button Pressing the (P) button ends the diagnostic mode. The carousel display runs backwards.The controls return to operatingmode.

1.Message number is displayed for approx.

3 seconds (example: Message 15).

2.Pause between messages for

approx. 1 second.

3.Operating mode is displayed for approx.

3 seconds (example: operating voltage).

4.Pause between messages for

approx. 1 second.

5. Messages 1 to 4 are repeated.

Malfunctions in the system are indicated by a corresponding message number. The controls switch to message mode.

Advice:- The controls show the message numbers via

one or more rhythmically flashing LEDs.The message number is found by addingtogether the numbers next to the flashingLEDs.

- During programming, all status messages andother messages are suppressed. The messagesin programming mode are never ambiguous.

10.3 Fault messages

The message numbers serve two purposes:1. They indicate why the controls were unable to carry out

the drive command given. 2. They indicate which components are faulty.

This facilitates better and faster service on site, and onlythe control components identified as being faulty need bereplaced.

The controls remain in message mode until they switch to opera-ting mode or diagnostic mode.

Switching to operating modeThe controls switch to operating mode as soon as they receive amovement impulse.

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

Manual for installation and operation, Dynamic vario DC GB (#96400) 33

Malfunctions with error messages

Error Cause Solution

Message 1 - Extended message (can only be read

with Marantec Diagnostic System).

- Have the control unit checked.

Message 7 - If no buttons are pressed within 120 seconds, the programming mode terminates automatically.

- OPEN and CLOSED door positions programmed without passing the reference point.

Message 8 - Reference point button defective. - Have the operator system checked.

10. Messages

10.4 Rectifying faults

Error Cause Solution

LED 8 does not light up. - No voltage. - Check that the mains power supply is operational.

- Check the connection to the mains power supply.

- Thermal overload protection in power

transformer was activated.

- Allow the power transformer to cool down.

- Defective control unit. - Have the operator system checked.

No reaction on impulse. - The connection terminals for the

“impulse” button were by-passed, e.g.

due to a short-circuit or flattened

terminals.

- Try temporarily disconnecting any key switches or interior push

buttons that are connected to the control unit (Section 6.5):

Remove the cable from socket XB02 or insert the shorting plug in

XB10 and look for cabling errors.

No reaction on impulse from

hand transmitter.

- Module antenna is not plugged in. - Connect the module antenna to the control unit.

- The hand transmitter coding does not

correspond to the receiver coding.

- Activate hand transmitter again.

- Hand transmitter battery is empty. - Insert new battery.

- Defective hand transmitter, control unit

electronics or module antenna.

- Have all 3 components checked.

Operator reverses when the door

frame photocell is interrupted.

- Programming was not carried out correctly.

- Carry out a reset of the safety devices

(Section 8.4, / Level 1 / Menu F8),

carry out express programming again (Section 7.2).

End positions are not reached

correctly.

- The door was not moved electrically. - The hollow shaft must rotate around 360° at least once in order for

the reference point to be passed over.

No reaction to impulse signal.

Door moves towards CLOSED

position in deadman operation

only (message number 1 is dis-

played).

- Electronic broken cable detection device

has been triggered.

- Check the path of the door and ensure that the door moves easily.

- Have the automatic cut-out facility checked by an expert

(Section 8.3 / Level 2 / Menu 3+4).

- Repair door.

Malfunctions without error messages

34 Manual for installation and operation, Dynamic vario DC GB (#96400)

Error Cause Solution

Message 9 - No speed sensor impulses,

drive system is blocked.

- Have the operator system checked.

Message 10 - Door movement too stiff.

- Door blocked.

- Ensure that the door moves easily.

- Maximum driving power setting is too

low.

- Have the max. driving power (Section 8.3 / Level 2 / Menu 1+2)

checked by an expert.

Message 11 - Excess travel stop. - Have the operator system checked.

Message 12 - CESD test in OPEN direction not OK. - Check closing edge safety device.

- Programme out the closing edge safety device if there is no CESD

present (Section 8.3 / Level 8 / Menu 2).

Message 13 - CESD test in CLOSED direction not OK. - Check closing edge safety device.

- Programme out the closing edge safety device if there is no CESD

present (Section 8.3 / Level 8 / Menu 2).

Message 14 - No valid end positions available. - Carry out express programming again (Section 7.2).

Message 15 - External photocell interrupted or

defective.

- Remove obstacle or have the photocell checked.

- Programmed for photocell, but no

photocell is connected.

- Deactivate or connect the photocell.

Message 16 - Power sensor for the automatic

cut-out is defective.

- Have the motor unit checked.

Message 26 - Undervoltage, operator system

overloaded at maximum power setting,

16.

- Have the external power supply checked.

Message 28 - Door movement too stiff or irregular.

- Door blocked.

- Check the path of the door and ensure that the door moves easily.

- Automatic cut-out is set to be too

sensitive.

- Have the automatic cut-out facility checked by an expert

(Section 8.3 / Level 2 / Menu 3+4).

- Cable torn or fallen off.

- Spring broken.

- Repair door.

Message 35 - Electronics are defective. - Have the operator system checked.

Message 36 - Wire jumper removed, but stop button

not connected.

- Connect stop button to XB10 or insert shorting plug (Section 6.5).

- Operator system disengaged.

- Closed circuit interrupted.

- Engage the operator system.

10. Messages

Manual for installation and operation, Dynamic vario DC GB (#96400) 35

11.1 Technical data Dynamic vario DC

Electrical data / Type 15/30

Mains voltage V 1N~ 230

Rated frequency Hz 50

Input current A 1,1

Power consumption in operation kW 0,25

Motor duty cycle (ED) % 25

Power supply for external

elementsV 24 / 200 mA

Protection category IP 20

Protection class I

Mechanical data / Type 15/30

Driving torque Nm 15

Nominal RPM min-1 30

Max. revolutions, driven shaft 15

Emergency operation Quick release with pull cable

Drive unit disengagement Quick release

Sleeve shaft diameter mm Aluminium hollow shaft / tooth system in acc. with DIN Standard 548 - 42 x 1.25 x 30 x 32

11. Attachment

Legend:

LED off

LED on

LED flashes slowly

LED pulses

LED flashes quickly

Factory default setting

Not possible –

Physical and ambient data / Type 15/30

Dimensions mm 119 x 420 x 261

Weight kg 6,70

Temperature range C˚

-20

+60

Mounting versions Push-on or flange mounting

36 Manual for installation and operation, Dynamic vario DC GB (#96400)

11. Attachment

11.2 EC Declaration of Conformity

We hereby declare that the product sold by us and mentionedbelow corresponds in its design, construction and version to therelevant and basic health and safety requirements of the follow-ing EC regulations: EMC Directive, Machinery Directive and LowVoltage Directive.Product changes made without our consent will render thisDeclaration void.

Product: Door operator for industrial use Dynamic vario DC

Relevant EC Regulations:

- Electromagnetic compatibility 2004/108/EG

EN 55014-1

EN 61000-3-2:2006 (2008)

EN 61000-3-3:2009

EN 61000-6-2:2006

EN 61000-6-3:2007

- Low Voltage Directive 2006/95/EGEN 60335-1:2002EN 60335-2-103:2004

- Machinery Directive 2006/42/EGEN 60204-1:2007EN ISO 12100-1:2003EN ISO 13849-1:2008Cat.2 / PLC for the functions of power limitation and end position detectionEN 61508:2001

- R&TTE directive 1999/5/EGArticle 3EN 60950-1:2006

Scope of these installation and operating instructions:Date of manufacture 01.06.2011 - 01.07.2012

01.06.2011 ppa. K. GoldsteinManagement

Manufacturer and document managementMarantec Antriebs- und Steuerungstechnik GmbH & Co. KGRemser Brook 11 · 33428 Marienfeld · Germany

Fon. +49 (5247) 705-0

Manual for installation and operation, Dynamic vario DC GB (#96400) 37

38 Manual for installation and operation, Dynamic vario DC GB (#96400)

Manual for installation and operation, Dynamic vario DC GB (#96400) 39

Version: 06.2011#96400

1 -

GB 3

60319-M

-0.5

- 0

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English Original instructions, Copyright.No part of this manual may be reproduced without our prior consent. Subject to changes which are in the interest of technical improvements.