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www.dot.state.pa.us Bureau of Project Delivery Innovation and Support Services Division Construction Quality Assurance Section Specification Changes Pub 408/2011 Changes 7 & 8

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Bureau of Project DeliveryInnovation and Support Services DivisionConstruction Quality Assurance Section

Specification ChangesPub 408/2011 Changes 7 & 8

www.dot.state.pa.us

408/2011 Changes 6 – 8

• Entire Pub. 408 is 1 Large Document– Each individual section has a thumbnail to navigate– Can still use the Table of Contents to navigate– BE CAREFUL WHEN YOU PRINT OR SAVE!

• Could accidently print or save 1300+ pages

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Diverse Business408/2011 Change 8

• Diverse Business– Numerous changes were made throughout Pub. 408 to replace

references to Minority (MBE) and Women Business Enterprise (WBE) with Diverse Business (DB)

• The program has also changed

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105 Control of Work408/2011 Change 8

• 105.01(b) Authority to Suspend Work– Added language to grant authority for a DE to suspend work if:

• The work will hinder the Dept’s ability to safely maintain traffic or provide necessary services (like winter maintenance operations)

• A higher quality product can be obtained– Written notification and reason will be provided

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106 Control of Material408/2011 Change 7

• 106.02(a) Preliminary Acceptance and Approval (of Material)– Clarified pre-approved sources/materials and required source-

of-supply submissions (Forms CS-200 and CS-201)• Only “construction-aid” materials (like lumber and nails used for

temporary formwork) may be used without source-of-supply submissions

• Temporary traffic control items are not considered “construction-aid” materials and therefore, must be listed on Form CS-201

– Initially implemented via SOL 481-14-01 & SSP– Added Section 106.02 to Bulletin 15

• Provides a list of Pub. 408 Sections which contain construction materials that are defined as Project-Specific, Locally Approved Materials

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Bulletin 15 Control of Material

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Bulletin 15 Control of Material

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107 Legal Relations and Responsibility to the Public408/2011 Change 8

• 107.28 Erosion and Sediment Pollution Control Plans and Permits– Clarified NPDES Permit acquisition, permittee responsibilities

and termination requirements• No earth disturbance activities can begin before acknowledgement

of the completed Transferee/Co-Permittee form is received• Preparedness, Prevention and Contingency (PPC) Plan to be

submitted at the pre-construction meeting– Identify licensed professional to be on-site for implementing critical

stages of the approved Post Construction Stormwater Management (PCSM) Plan

• After implementation of PCSM Best Management Practices (BMPs), maintain BMPs until DEP approval is received for the Contractor-submitted Notice of Termination (NOT) form

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108 Performance and Progress408/2011 Change 8

• 108.03(a) Preconstruction Conference– Clarified deliverables at the meeting

• Names of superintendent, engineer, foremen and surveyor• Source of Supply forms (CS-200 and CS-201)• Work Plan (30 Calendar Day for Network Schedule contracts and 60

Calendar Day for CPM contracts)– Documentation not delivered may delay Actual Notice-to-

Proceed• This delay is ineligible for a time extension

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108 Performance and Progress408/2011 Change 8

• 108.03(b) Construction Project Scheduling– Added Schedule language for Design/Build

• Requires design activities including review and approval durations

• 108.03(b)5 Recovery– Established conditions which the Dept. may require a Recovery

Plan• Controlling activity delayed 14 days or more beyond the required

completion or milestone date• If required, the recovery plan is to be submitted within 7 days• May withhold estimate payments if not received within 14 days

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108 Performance and Progress408/2011 Change 8

• 108.03(b)6 Updates– Establishes Schedule update submission requirements– At a minimum, monthly updates are to address:

• Progressed activities• Logic changes• Calendar changes• Duration changes• Critical Path changes

– If updates are not received within 7 days, the Dept will withhold estimate payments

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108 Performance and Progress408/2011 Change 8

• 108.03(c) PennDOT Project Collaboration Center (SharePoint)– Establishes requirements to submit all project-related

documentation using the Dept’s Project Collaboration software package

• The standard file format is the Portable Document Format (.pdf)• Other compatible file formats may be required

• 108.06(a) Time Extensions– Clarified what is expected to be shown on a Supporting

Schedule

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108 Performance and Progress408/2011 Change 7

• 108.07(a) Construction Engineering Liquidated Damages– Revised the rates to be in compliance with Federal Regulation

CFR-635.127 “Agreement provisions regarding overruns in contract time”

– From $870to $825(0 to 400K)$1,630 to $1,525 (400K to 1M)$2,150 to $2,115 (1M to 5M)$3,425 to $3,325 (5M to 10M)$4,420 to $4,375 (10M to 15M)$5,765 to $5,825 (>15M)

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110 Payment408/2011 Change 8

• 110.03(d)8 Force Account Statements– Added a requirement for the Contractor to submit force account

statement with all supporting documentation within 90 days of the completed work

• If not received, the Dept may pay based on their records• Full payment may be forfeited for unsupported costs

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219 Geofoam Lightweight Fill408/2011 Change 8

• New Section– Includes requirements for furnishing, transporting, and placing

geofoam lightweight fill for construction of embankments and for backfilling behind structures

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409 Construction of Plant-Mixed HMA Courses408/2011 Change 7

• 409.3(h)2.a.2 Quantities Less Than 2,500 Tons– Revised language for quantities less than 500 tons

• Mixture acceptance by certification• Allows Lot density acceptance by cores (n=3)• Removed ambiguity of “critical application”.

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496 Asphalt Concrete Pavement, 60-Month Warranty408/2011 Change 8

• New Section– Includes requirements for construction of a plant-mixed, asphalt

concrete pavement on a prepared surface with a 60 month warranty and includes the furnishing of a warranty bond

– Acceptability of this work will be determined by construction end-result and the warranty performance criteria

– Also added to list of applicable items of work eligible for asphalt price adjustments under Section 110.12

– Also added General Index in Appendix D for establishing HMA 60-Month Warranty Items of Work for Section 496

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• 501.3(k)4 Final Finish– Initially implemented by SSP– Allows Contractor’s request to use longitudinal texturing in lieu

of the random, transverse texturing pattern or may be required by the District, if indicated

• Requires burlap drag or broom device for macrotexture• Requires final texture pattern with grooves

– parallel with centerline– rectangular in shape; – 1/8 inch (± 1/64 inch) in width; – 1/8 inch to 3/16 inch in depth; and – 3/4 inch nominal center-to-center tine spacing

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501 Cement Concrete Pavements408/2011 Change 7

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• 505.3(c) Concrete Curing– Requires bridge approach slabs to be water-cured for a

minimum of 7 days• Eliminated conflicts between water-curing vs. spray-curing; 7-day

vs. 14-day

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505 Bridge Approach Slabs 408/2011 Change 8

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• Revised entire Section to address repairs of transverse or longitudinal joints, cracks, and interior slab spalls– Repair types based on length of repair

• Type 1 – Between 15 inches and 6 feet in length • Type 2 – Greater than 6 feet in length

– Revised materials to be used– Allows milling for removal

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525 Concrete Pavement Partial-Depth Repair 408/2011 Change 7

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525 Concrete Pavement Partial-Depth Repair 408/2011 Change 7

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Type 1 Type 2

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525 Concrete Pavement Partial-Depth Repair 408/2011 Change 7

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Type 1 Type 2

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525 Concrete Pavement Partial-Depth Repair 408/2011 Change 7

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601 Pipe Culverts408/2011 Change 8

• 601.2(a)6 Thermoplastic Pipes– Added Polypropylene pipe (AASHTO M 330, Types D and S, 12-

inch to 60-inch diameter; and 2012 AASHTO LRFD Bridge Design Specifications Chapter 12 with interims) to Group VI

– Group VI – 15 foot maximum fill – 2.0 foot minimum cover.– Only had Polyethylene pipe prior to Change 8.

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601 Pipe Culverts408/2011 Change 7

• 601.3(o) Inspection of 100-Year Design-Life Pipe– If ≤ 20 feet installed at each location, perform non-100-Year

pipe inspections• Eliminates extensive inspections of short tie-ins

– Added language to require written summary report of irregularities or defects

– Removed video inspection where manual inspections are required on large diameter pipes

– Added requirements for inspection during installation of pipe under roadway, sidewalk or shoulder

• Inspector completes Form CS-6– Discussions on-going about increasing joint tolerances

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Remediation of Pipe Defects

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604 Combination Storm Sewer & Underdrain408/2011 Change 8

• 604.2(a)1 Nonmetal Pipes– Added Polyvinyl Chloride pipe (AASHTO M 304, Class 1

perforations) to Group IIIP in Subsection 604.2(a)1.e.2– Added Polypropylene pipe (AASHTO M 330, Class 1

perforations) to Group VIP in Subsection 604.2(a)1.h.2

– Only had Polyethylene pipe prior to Change 8.

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616 End Sections and Slope Pipe Fittings408/2011 Change 8

• 616.2 Material– Added Thermoplastic End Sections [Section 601.2(a)] in

Subsection 616.2(f)

– Only had concrete, steel and aluminum end sections prior to Change 8.

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618 Concrete Collar for Pipe Extension408/2011 Change 8

• 618.4 Measurement and Payment– Changed from Lump Sum to Each

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620 Guide Rail408/2011 Change 8

• 620.3(d) Remove Existing Guide Rail– Revised language to clarify removal requirements for guide rail

retained by the Contractor and guide rail retained by the Department

• 2 separate items of work• Special provision is required for Department-retained with delivery

location and Department contact

• 620.4(i) Measurement and Payment– When guiderail is retained by the Department, the unit price

includes the cost of delivering material to the designated stockpile

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620 Guide RailMaster Items

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659 High-Friction Surface Treatment408/2011 Change 8

• New Section– Includes requirements for furnishing and applying a High

Friction Surface Treatment (HFST) on asphalt and concrete pavements

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689 Construction Scheduling408/2011 Change 8

• Entire Section– Added a bullet to define the term “Redundant Relationship”– Schedule software changed from Open Plan by Welcom to Open

Plan by Deltek– Added language to address design activities, including review

and approval durations for Design/Build projects– Clarified schedule submissions when the Anticipated Notice to

Proceed is missed– Clarified all Network and CPM schedule submission

requirements for content

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694 Built-Up Curb Ramps408/2011 Change 7

• Entire Section was removed– Previously contained requirements for asphalt curb ramps paid

by the Ton

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• Table A– Added requirements for HPC (same as AAAP)

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704 Cement Concrete 408/2011 Change 7

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• 802.2 Material– Removed Section 106.03(b)3 certification requirements

• Topsoil is now project-specific, locally approved material• Requires independent test results to confirm the topsoil meets

requirements

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802 Topsoil Furnished and Placed408/2011 Change 8

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Bulletin 15 Control of Material

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Bulletin 15 Control of Material

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Bulletin 15 Control of Material

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• Entire Section– Revised Table A Seeding Requirements

• Revised typos for Formula B, D and L

– Added Formula N Conservation Mix– Revised Formula W Wetland Conservation Mix

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804 Seeding and Soil Supplements408/2011 Change 7

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• Entire Section revised– Grade 36 steel removed for steel H-piles– Resistance factor changed from 0.7 to 0.65 times the ultimate

pile capacity, if a pile driving analyzer is used– Added end-of-driving criteria for friction piles

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1005 Piles408/2011 Change 7

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• Attempted to clarify Measurement and Payment for the length of dam

– Added “….fabricated structural steel extrusion, and the steel sliding plates”

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1026 Neoprene Strip Seal Dam408/2011 Change 8

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• 1041.3(a) General– Limits removal to 1/4-inch maximum depth for each pass if

hydrodemolition is not used after scarification– Allows required depth removal in one pass if hydrodemolition

is used after scarification

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1041 Scarification408/2011 Change 8

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DSP13 Buy America408/2011 Change 7

• Added Designated Special Provision 13 which contains reference to Section 106.10(a) for Buy America requirements

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THE END!