sectors
TRANSCRIPT
LNJ BHILWARA GROUP
Presented by:
Anjali pathania 2
Asma hamal 6
Prashant malhotra 24
Saldanha rohan tyrone 29
LNJ Bhilwara Group is a versatile, multi-product & services conglomerate with ventures in areas as diverse as Textiles, Graphite Electrodes and Power. It is one of India’s top business houses.
With 5 of its companies listed on the stock exchange, this $ 750 million corporate constantly upholds the trust of it’s over 100,000 shareholders and its partners worldwide.
A strong and strategically located asset base of $ 649 million, an annual turnover of $ 750 million of which 50% is from exports, reflect the standards it has set in terms of entrepreneurship since its inception in 1961.
Combining traditional values with foresight, LNJ Bhilwara Group has expanded its core textile business of yarn into fabric, knitwear and now denim.Its 6 textile companies with 17 units in 5 states, which export 50% of their products to nearly 50 destinations worldwide, have garnered top export awards for several years.
Vision
We have the vision to be at the forefront of all new and dynamic opportunities, much like the first man who stepped on the moon. We are determined to venture into many diverse businesses with enthusiasm and passion to achieve excellence in every step. By empowering our high-skilled workforce we will look beyond boundaries to challenge limits at every step, in every situation.
Mission
It’s our mission to foster economic development of the country and to improve the quality of life. We will focus on improving the infra-structure of the country to increase the average decadal growth rate of India’s GDP.
HISTORY
• The journey of the LNJ Bhilwara Group began in 1961 when the Group founder, L. N. Jhunjhunwala established a textile mill in Bhilwara, Rajasthan.
• Today that single textile mill has expanded into several textile mills; the Group has diversified strategically and stands proud as a multi-product and service conglomerate. Industry pioneers in many cases, we have also established ourselves one of the top 50 Indian business groups.
• The marriage of traditional values and foresight has combined advancement while retaining our core. Hence, while expanding our original business of yarn, we have moved into manufacturing fabric, technical textiles, automotive fabric, knitted and ready-to-wear garments and now denim.
• Opportunity is the window to the future and we are looking out of it. We have diversified into areas that few players have ventured into... Graphite Electrodes, which has been forward-integrated into sponge iron and steel billets business is one such example. We also have the largest single site graphite electrode manufacturing plant in Asia.
• Self-reliance is our mantra. The success of our first hydro captive power plant led us to set up India's first merchant hydro power plant. Today, the group's power business is flourishing with five projects already under its belt and is well on track towards producing 1500 / 2000 mw by 2012. Our in-house power consultancy firm consolidates our position in this segment.
• Integrating the Group with the times and aligning with market forces has always been a keystone of our strategy. Today, a group company features among the top ten BPOs in the Healthcare sector. In addition, our IT support company is making strides in a technology-intensive market and we are in the process of consolidating our interests in this sector.
Company Overview
• LNJ Bhilwara Group, a multi-product and service conglomerate, engages in power generation, graphite electrodes, textiles, information technology (IT), and medical transcription businesses. It provides IT services, including infrastructure management, business intelligence practice, enterprise solution practice, Web technology practice, software/product development, testing, and IT staffing services. The company also offers medical transcription and data conversion/processing services; hydro and captive power generation, and power consultancy services; and graphite electrodes and carbon specialty products. In addition, it provides textiles, including yarn, fabrics, garments, technical textile...
• LNJ Bhilwara Group, a multi-product and service conglomerate, engages in power generation, graphite electrodes, textiles, information technology (IT), and medical transcription businesses. It provides IT services, including infrastructure management, business intelligence practice, enterprise solution practice, Web technology practice, software/product development, testing, and IT staffing services. The company also offers medical transcription and data conversion/processing services; hydro and captive power generation, and power consultancy services; and graphite electrodes and carbon specialty products. In addition, it provides textiles, including yarn, fabrics, garments, technical textiles, cotton yarn, fabric and knitted garments, polyester and silk furnishing yarns, and automotive fabrics. The company was founded in 1961 and is based in Noida, India.
COMPANY PROFILE
SECTORS
L & J BHILWARA GROUP
TEXTILEGRAPHITE
ELECTRODESPOWER IT SERVICES
TEXTILE
RSWM Ltd.Maral Overseas Ltd.BSL Ltd.BMD Pvt. Ltd.Bhilwara Spinners Ltd.Bhilwara Processor Ltd.Bhilwara Technical Textiles Ltd.
GRAPHITE ELECTRODES
HEG Ltd.
POWER
Bhilwara Energy Ltd.AD Hydro Power Ltd.Malana Power Company Ltd.Indo Canadian Consultancy Services Ltd.
IT SERVICES
Bhilwara Infotech Ltd.Bhilwara Scribe Pvt. Ltd.
NETWORK(DOMESTIC)
(INTERNATIONAL)
CORPORATE,SOCIAL & ENVIRONMENTAL COMMITMENT
Apply best industry practices whether in the area of ecological consciousness, CSR or HR initiatives.
HR has been of primary interest, with an emphasis on self-evaluation, role definition and corporate philosophies like Kaizen being implemented.
Our initiatives in the field of social responsibility have largely been in the area of education, public health and local infrastructure development.
LNJ Bhilwara has also actively facilitated and participated in all local cultural and religious functions that have become bonding points for the community.
Dedication to ecological preservation and development does not stop
at official certifications like EMS-14001 compliance alone.
Maral Overseas Ltd, one of India’s largest vertically integrated textile companies.
This export led company is a part of the $ 750 million LNJ Bhilwara Group, whose leadership in textile business is complemented by high technology sectors of graphite electrodes and power generation.
Set up in 1991 at Maral Sarovar, it is an $ 80 million (350 crore rupees) composite company today.
Its two ultra modern units produce 1500 tons of grey yarn, 125 tons of dyed yarn, 400 tons of knitted fabric and 500,000 pieces of garments every month even as they constantly innovate to diversify and upgrade their products.
Contd…
It is a public limited company listed on the stock exchanges in India.
Banking on its core strengths, modern manufacturing technology, quality systems, quality relationships, Maral has earned the reputation of an extremely reliable supplier in the global market.
Its conviction in leadership through quality and best business practices enables Maral to emerge as a reliable supplier of world-class products in the global market.
Maral Overseas Limited has received numerous performance awards.
The Company has received the Greentech Safety Award, the Rajiv Gandhi National Quality Award and the National Energy Conservation Award by the President of India.
Besides, it has received certifications like Fairtrade, IMO, ISO 14001, ISO18001, SA 8000 and Control Union certification.
Greentech Safety AwardThe Rajiv Gandhi National Quality Award
The National Energy Conservation Award
Supported by its own captive power units, the Maral Sarovar plant is ideally located in Central India’s cotton heartland 500 km from Mumbai and 90 km from Indore, and its garment factories in NOIDA near Delhi.
Maral’s entire infrastructure is geared towards achieving short lead times for its diversified product range.
State-of-the-art machinery from Spinning to Garmenting, operating in a highly computerized environment are the pride of Maral.
Maral SarovarLocation: Sarovar (Established in 1991)
Production Facility
Yarns
Fabrics
Captive Thermal Power Plant: Capacity 10 Megawatt
Noida 1Location: Noida 1 (Established in 2003)
Production Facility
Garments
Noida 2Location: Noida 2 (Established in 2006)
Production Facility
Garments
Maral is the first Indian company to have all compliance certifications. It has received certifications like Fairtrade, IMO, ISO 14001, ISO18001, SA 8000 and Control Union certification.
Fairtrade
ISO 14001ISO 18001 SA 8000
Control Union Certification
Maral employs ERP to buttress its 'Q' principle right from procurement to delivery. Stringent testing systems like HVI 9000 and USTER AFIS, online monitoring systems and state-of-the-art BARCO and Quantum contamination detection machines ensure best raw material and yarn quality.
The garment division implements SQC through panel inspection, mobile inspectors in line, by setting standards for individual operations on each machine and through 100% inspection of garments before finishing and packing.
Product Range
1. Yarn
2. Fabric
3. Garments
YARN
• Maral produces 100% cotton combed yarn in different count ranges.
• The focus is on sourcing the best quality of raw material from India/abroad.
• Strategic relations with some of the farmer groups to provide “contamination free cotton”.
Yarn Application
• Circular Knitting (Weft knits)• Socks Knitting• Flat Knits (Sweaters)• Towel Weaving (Base and Pile)• Denim Fabrics• Bottom Weight Fabrics• Yarn Dyeing• Sweaters
Capacity
S. no. Product Production (Tons/Month)
1. Total Capacity 1500 Tons 2. Double Yarn 250 Tons 3. Compact Yarn 90 Tons 4. Slub Yarn 45 Tons 5. Cotton/PVA 100 Tons Zero Twist Yarn 6. Dyed Yarn 150 Tons
FABRIC
Taking an advantage of in-house spinning, Maral offers a strategic advantage to its customers of better quality products at a shorter lead-time. The product range includes fabrics like Single Jerseys, Ribs, Interlocks, Piques, Honey Combs, Fleece, Plaited & Variegated Structured fabrics, Feeder & Engineered stripe etc. in 100% cotton and various blends.
Quality Control
• High Quality autoconed, spliced, SIRO cleaned, low twist yarn
is used to get highest quality fabric.• The dyeing and shrinkage properties have been perfected on
machines from Greece, Switzerland & Germany.
• Extra care is taken while matching colours, lot by lot on the Data Colour Computerized Colour Matching System (Spectraflash SF - 600 Plus CT), which is capable of matching colours in different media light.
• Equipped with all kind of latest testing machines from James H. Heal, UK such as TITAN, WASCATOR, GYROWASH for testing the quality parameters of finished fabrics to meet the requirements of our valued customers.
Customers
GARMENTS
Maral manufactures garments for various categories like Active wear, Casual wear, and Sleepwear for Mens and Ladies in Conventional and Organic, Fairtrade garments and soft toys for infants, kids, besides producing a whole range of home accessories hand made by under privileged ladies.
Compliance
• SA-8000• ISO 9000 • GOTS-2006 for sustainable textile production
(Organic) • Fairtrade Certified garment producer (FLO ID
18529) • Updated Compliance status available to Buyers on
SADEX (Supplier Ethical Data Exchange) • Sears (Social & Technical Compliance) • Haggers (C-TPAT) • SGS – ETI
INNOVATION
• Maral’s focus has always been to create innovative yarns which are environmental friendly, socially compliant, fashionable and add aesthetic value to the final product.
• Maral has successfully launched many products like: Organic Cotton blends with Bamboo & Modal fibers. Organic Cotton / Linen Fairtrade Organic Cotton Yarns Slubs & Flamme in Organic, Bamboo & Fairtrade.
• Maral Overseas is also working on following new products: Soya fibre blended with various cottons. Milk fibre blended with various cottons. Recycled Cotton Yarns.
MARKETS
Financial Position Of Maral Overseas
Balance Sheet (Rs crore)
Share Movement of Maral Overseas
SOCIAL RESPONSIBILITY• An equal opportunity employer, at Maral Overseas, we see
employee welfare not merely as an altruistic endeavor, but more as a business imperative. After all, a contented workforce is a committed workforce. Maral Overseas is committed not only to overall employee welfare but also lays stress on community development activities like education, health care, community service and supporting basic infrastructure.
• At Maral, ‘Q’ Welfare combines social compliance and sustainable development. Utmost care is taken to build and nurture a green environment by planting thousands of trees, promoting organic farming and recycling the water from the dyeing and finishing plant. To achieve this objective, water from the dyeing & finishing unit is recycled through an ETP and re-used
Skills & Training
• Maral’s well-trained staff is MOL’s biggest asset. Apart from regular skill development workshops for workers, staff and executives, Maral’s experts constantly provide training to cotton farmers and ginners to upgrade skills and work practices. Regular visits to foreign manufacturers are scheduled to keep track of the latest trends & technology in manufacturing
Culture AND Ethics
• Maral Overseas Ltd. is one of India's largest vertically integrated manufacturing companies producing yarn, knitted fabric and knitted garments. Maral is a public limited company listed on major stock exchanges in India. Banking on its core strengths, modern manufacturing technology, quality systems, quality relationships, Maral has earned a reputation as a reliable supplier of choice in the world market.
• All units of Maral uphold laws and are committed
Environmental Responsibility• EFFLUENT TREATMENT PLANT AT SAROVAR
Effluent treatment is accorded the highest priority and the latest technology is always used. Around 800,000 litres/day of effluent is generated from our fabrics/yarn dyeing and finishing and the entire quantity is treated chemically and biologically.
• A bulk of this water is used again in the process house, while the balance is used for horticulture around the plant. The sludge is disposed off at a government appointed disposal site.
• A part of dry sludge generated from the affluent treatment plant is used to prepare a fertilizer by mixing manure and micro dust in appropriate ratio. This is non-hazardous in nature and good for the development and growth of plants and vegetables
CONCLUSION
Quality policy of the company stress on "right quality, first time,
every time, in time".