wrba 2016 steam turbine overhaul
TRANSCRIPT
![Page 1: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/1.jpg)
Strictly Confidential
2016-03-09Page 1 Robbins / ESOL RNA
Strictly Confidential dresser-rand.com
March 9, 2016
WRBA Annual MeetingSteam Turbine Overhaul
![Page 2: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/2.jpg)
Strictly Confidential
2016-03-09Page 2 Robbins / ESOL RNA
• Project Overview 3
• Disassembly Inspection 4
• Repair 5
• Final Report 6
• Reference 7
• VIP Parts Program 8
• Damaged Parts 10
• New Equipment 13
• Catastrophic Failures 16
• Contact Page 18
Table of content
![Page 3: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/3.jpg)
Strictly Confidential
2016-03-09Page 3 Robbins / ESOL RNA
Project Overview
• Project Overview
• Receiving Report
• Inspection Scope
1. Complete Turbine
2. Multi-Stage Turbine Rotor
• Turbine Pre-Inspection
• Project Data Management Team Form
![Page 4: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/4.jpg)
Strictly Confidential
2016-03-09Page 4 Robbins / ESOL RNA
Disassembly Inspection
• Inspection Report
• Inspection Forms – Disassembly
1. Multi-Stage Turbine (MST) Visual Inspection Report
2. Turbine Dimensional Inspection Report
3. MST Stationary Assembly Clearances
4. Trip & Throttle (T&T) Valve Disassembly Report
5. Control Valve Assembly Inspection
6. Misc. Turbine Dimensional Inspection Forms (Supplied by Supervisor)
7. Non-Destructive Test (NDT) Report
![Page 5: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/5.jpg)
Strictly Confidential
2016-03-09Page 5 Robbins / ESOL RNA
Repair
• Repair Scope
• Additional Work
• Parts List Request
1. Parts Quote
2. Factory Packing List
• Inspection Forms - Assembly
1. Turbine Dimensional Inspection Report
2. MST Stationary Assembly Clearances
3. Control Valve Assembly Inspection
4. Checklist for Turbine Assembly
5. Misc. Turbine Dimensional Inspection Forms (Supplied by Supervisor)
![Page 6: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/6.jpg)
Strictly Confidential
2016-03-09Page 6 Robbins / ESOL RNA
Final Report
• Job History
• Final Release
• Shipping
• Packing Slip
![Page 7: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/7.jpg)
Strictly Confidential
2016-03-09Page 7 Robbins / ESOL RNA
Reference
• Job Safety Environmental Analysis (JSEA) / Safety
• Standard Work Instructions (SWI)
• Non-Conformance Report (NCR) Forms
• Bill of Material (BOM)
• Drawings
• Photos
• Correspondence
![Page 8: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/8.jpg)
Strictly Confidential
2016-03-09Page 8 Robbins / ESOL RNA
VIP Parts Program
• The VIP Parts Program provides the Client with an easier way to identify
and order parts for D-R SSTs by using reference numbers/catalog
numbers vs. actual part numbers. The parts are also categorized by
three different levels:
•
• V = Vital parts (1-year/start-up spares)
• I = Ideal parts (2-year spares)
• P = Preventative parts (major components)
![Page 9: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/9.jpg)
Strictly Confidential
2016-03-09Page 9 Robbins / ESOL RNA
VIP Turbine Program – illustration
![Page 10: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/10.jpg)
Strictly Confidential
2016-03-09Page 10 Robbins / ESOL RNA
Rotor Damage
This turbine shaft is beyond repair
![Page 11: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/11.jpg)
Strictly Confidential
2016-03-09Page 11 Robbins / ESOL RNA
Turbine Blade Damage
Foreign Material and Chemical
![Page 12: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/12.jpg)
Strictly Confidential
2016-03-09Page 12 Robbins / ESOL RNA
Nozzle Block Damage
Steam Cuts and Chemical/Heat
![Page 13: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/13.jpg)
Strictly Confidential
2016-03-09Page 13 Robbins / ESOL RNA
Turbine Interstage Section
![Page 14: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/14.jpg)
Strictly Confidential
2016-03-09Page 14 Robbins / ESOL RNA
New MST Case
![Page 15: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/15.jpg)
Strictly Confidential
2016-03-09Page 15 Robbins / ESOL RNA
Typical New MST Rotor
![Page 16: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/16.jpg)
Strictly Confidential
2016-03-09Page 16 Robbins / ESOL RNA
8” Shaft Sheared and Last Row of Blades Flung
![Page 17: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/17.jpg)
Strictly Confidential
2016-03-09Page 17 Robbins / ESOL RNA
Catastrophic Turbine Failure
![Page 18: WRBA 2016 Steam Turbine Overhaul](https://reader031.vdocuments.site/reader031/viewer/2022012021/6168a020d394e9041f7144f5/html5/thumbnails/18.jpg)
Strictly Confidential
2016-03-09Page 18 Robbins / ESOL RNA
Mario Polselli
Account Manager
Sales / PNW Region / Department PG DR SE NAM AC3
1016 38th Street
Bellingham, WA 98229 USA
Phone: +1 (360) 778-1184
Fax: +1 (360) 778 1215
Mobile: +1 (360) 961-59680
E-mail:
Contact page
dresser-rand.com