wp7v when tough isn`t tough enough. properties of cold work steels hardness in hrc wear resistance...
TRANSCRIPT
WP7V
When tough isn`t tough enough
Properties of cold work steels
42 6646 50 54 58 62hardness in HRc
wea
r re
sist
ance
toug
hnes
s
tough hardcarbide
rich
wear resistance
toughness
Cold work steels for forming processes
C
0,45
0,60
0,50
0,90
1,00
1,00
1,20
1,55
2,10
Si
0,45
0,70
0,30
0,30
0,30
1,10
0,30
0,25
0,25
M n
0,30
0,30
0,30
2,00
0,60
0,30
0,30
0,30
0,30
Cr
1,40
1,00
7,80
0,40
5,00
8,00
12,0
12,0
12,0
M o
0,20
-
1,50
-
1,00
2,50
1,40
0,80
-
V
-
0,20
1,50
0,15
0,30
0,30
1,70
1,00
-
W
-
2,00
-
-
-
2,50
-
0,80
Ni
4,00
-
-
-
-
-
-
-
standard chem ical com positionm aterial tem pering behaviour
+ add.
1.2767 1.2550 W P7V
1.2842 1.2363 CPOH
CPR 1.2379 1.2436
WP7V Case Studies
Before:Problem: Total FailureHardness: 57 -58 HRc
Application: Shearing Tool, AISI S5 for CK 45, 42CrMo4
DIA 20 – 40 mm
After:Problem: NoneHardness: 58 HRc
WP7V Case Studies
Before:Problem: Failure after
2000 – 3000 shotsHardness: 58 HRc
Application: Stamping tool K190 PM Plate ST 37-2,
10 mm thick
After:Problem: None – regrind after
80.000 – 100.000 shotsHardness: 58 HRc
WP7V Case Studies
Before:Problem: Total FailureHardness: 59 -61 HRc
Application: Punching Tool, WNR. 1.2379 for AP 0,14 (St 14)
DIA 20 – 40 mm
After:Problem: NoneHardness: 58 HRc
WP7V Case Studies
Before:Problem: High cost of powder steels.Hardness: 57 -58 HRc
Application: Punching break pads,
CPM® 3V, Carbon steels
ca. 400 N/mm2 , 5 mm thick
After:Problem: None – upto 40.000
shots.Hardness: 58-59 HRc
WP7V Case Studies
Application: Punching brass, working temp., approx. 500ºC
W321 (1.2885)Without Cooling6-7 pieces.
The problem: Total failure
WP7VWithout CoolingCa. 300 stk
WP7VWith Cooling (Oil/Air/Graphite)ca. 75000 Stk.50-52 HRC