wp7v when tough isn`t tough enough. properties of cold work steels hardness in hrc wear resistance...

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WP7V When tough isn`t tough enough

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Page 1: WP7V When tough isn`t tough enough. Properties of cold work steels hardness in HRc wear resistance toughness toughhard carbide rich wear resistance toughness

WP7V

When tough isn`t tough enough

Page 2: WP7V When tough isn`t tough enough. Properties of cold work steels hardness in HRc wear resistance toughness toughhard carbide rich wear resistance toughness

Properties of cold work steels

42 6646 50 54 58 62hardness in HRc

wea

r re

sist

ance

toug

hnes

s

tough hardcarbide

rich

wear resistance

toughness

Page 3: WP7V When tough isn`t tough enough. Properties of cold work steels hardness in HRc wear resistance toughness toughhard carbide rich wear resistance toughness

Cold work steels for forming processes

C

0,45

0,60

0,50

0,90

1,00

1,00

1,20

1,55

2,10

Si

0,45

0,70

0,30

0,30

0,30

1,10

0,30

0,25

0,25

M n

0,30

0,30

0,30

2,00

0,60

0,30

0,30

0,30

0,30

Cr

1,40

1,00

7,80

0,40

5,00

8,00

12,0

12,0

12,0

M o

0,20

-

1,50

-

1,00

2,50

1,40

0,80

-

V

-

0,20

1,50

0,15

0,30

0,30

1,70

1,00

-

W

-

2,00

-

-

-

2,50

-

0,80

Ni

4,00

-

-

-

-

-

-

-

standard chem ical com positionm aterial tem pering behaviour

+ add.

1.2767 1.2550 W P7V

1.2842 1.2363 CPOH

CPR 1.2379 1.2436

Page 4: WP7V When tough isn`t tough enough. Properties of cold work steels hardness in HRc wear resistance toughness toughhard carbide rich wear resistance toughness

WP7V Case Studies

Before:Problem: Total FailureHardness: 57 -58 HRc

Application: Shearing Tool, AISI S5 for CK 45, 42CrMo4

DIA 20 – 40 mm

After:Problem: NoneHardness: 58 HRc

Page 5: WP7V When tough isn`t tough enough. Properties of cold work steels hardness in HRc wear resistance toughness toughhard carbide rich wear resistance toughness

WP7V Case Studies

Before:Problem: Failure after

2000 – 3000 shotsHardness: 58 HRc

Application: Stamping tool K190 PM Plate ST 37-2,

10 mm thick

After:Problem: None – regrind after

80.000 – 100.000 shotsHardness: 58 HRc

Page 6: WP7V When tough isn`t tough enough. Properties of cold work steels hardness in HRc wear resistance toughness toughhard carbide rich wear resistance toughness

WP7V Case Studies

Before:Problem: Total FailureHardness: 59 -61 HRc

Application: Punching Tool, WNR. 1.2379 for AP 0,14 (St 14)

DIA 20 – 40 mm

After:Problem: NoneHardness: 58 HRc

Page 7: WP7V When tough isn`t tough enough. Properties of cold work steels hardness in HRc wear resistance toughness toughhard carbide rich wear resistance toughness

WP7V Case Studies

Before:Problem: High cost of powder steels.Hardness: 57 -58 HRc

Application: Punching break pads,

CPM® 3V, Carbon steels

ca. 400 N/mm2 , 5 mm thick

After:Problem: None – upto 40.000

shots.Hardness: 58-59 HRc

Page 8: WP7V When tough isn`t tough enough. Properties of cold work steels hardness in HRc wear resistance toughness toughhard carbide rich wear resistance toughness

WP7V Case Studies

Application: Punching brass, working temp., approx. 500ºC

W321 (1.2885)Without Cooling6-7 pieces.

The problem: Total failure

WP7VWithout CoolingCa. 300 stk

WP7VWith Cooling (Oil/Air/Graphite)ca. 75000 Stk.50-52 HRC