wp-5050f carton sealer english manual

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Automatic Flap Carton Sealer

MODEL WP-5050F

OPERATION MANUAL

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Preface Thank for your company to order our Semi Automatic Flap carton sealer. This manual illuminate its structure, how to use and notice during using in order to use the machine safely and correctly, also improve the using span of the machine. Please read and understand the entire instruction manual before operating the machine. Please be sure to deliver this instruction manual to end user. Further notice will not be made if any amendments of the content of this instruction manual due to technical update. XT series carton sealer use OPP tape as its main material, seal different kinds of carton. The machine is simple, easy to operate, convenient to repair, it is widely used in different kinds of field and can reach the result of good-looking and high efficiency.

General safety Rules

1. Read and understand the entire instruction manual before operating the machine. 2. When operating the machine, operator should avoid his body being the position

behind the room that the rear cover board can reach/touch. 3. Maintenance people must read and understand the instruction manual before

repairing and maintenance the machine 4. When install & uninstall the tape, normal maintenance or repair , please be sure to cut

off power supply, air supply to be safe. 5. Dont approach or touch the machine freely for untrained people

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CATALOGE 1. Machine specifications and the main parameters of note.................3 2. Basic structure..................................................................................4

2.1 Figure..........................................................................................4 2.2 Introduction of main structure......................................................5

3. Adjusting parts introduction...............................................................6 3.1 Width of sealing adjusting................................................................6 3.2 Height of sealing adjusting...............................................................6 3.3 Length of sealing adjusting..............................................................7 3.4 Side-rear wheel adjusting................................................................7 3.5 Position adjusting of Rear cover folding...........................................8 3.6 Pole position adjusting.....................................................................9 3.7 Tape installation and adjusting........................................................9 3.8 Figure of Pulling on tape..................................................................9 3.9 Tape position adjusting....................................................................10 3.10 Tape tension adjusting.....................................................................11 3.11 3.11Tape tension adjusting..............................................................11 4. Operation and using introduction.......................................................12 5. Maintenance and repair......................................................................12 6. Adaptable carton................................................................................13 7. Exploded view....................................................................................13 7.1 General exploded view and parts list...............................................13 7.2 Tape head exploded view................................................................15 8. Trouble shooting.................................................................................16 9. Electrical control.................................................................................17 9.1Electrical control figure.........................................................................17 9.2 Operation introduction of electrical control..........................................18 9.3 Barometric pressure control repair......................................................19 9.4 Electrical control repair........................................................................19 9.5 General trouble shooting.....................................................................20

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1. Machine specifications and the main parameters of note The machine is series product of semi automatic carton sealer with function of cover folding, easy to operate, economical and high efficient, a ideal carton sealing machine The main specification is as below: Width of sealing: 150mm-480mm Height of sealing: 100mm-580mm Table height: 600mm-850mm Dimension(mm): 2487L X 955.5 W X 1756 H Sealing speed: 15m/min Power: 220V/50HZ or 60HZ Applicable barometric pressure: 5.5-6kg/square meters Power Switch: ON/OFF 2. Basic structure 2.1 Machine framefigure1

Figure1

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2.2 Introduction of main structure (figure 2)

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Parts list NO. Part NO DESCRIPTION Remark

1 XT9033-30101 Base plate of gas can 2 XT9033-305 Connecting plate 3 SC-40-175-CA Gas can 4 XT9033-205 Up & down nut 5 XT9033-203 Pole

6 XT9033-202 Pole fixing block 7 XT9033-212 Fixing plate 8 XT9033-213 Upper separator 9 2,3Tape Tape roll 10 XT9036-20-107 Crank fixing slipcover 11 BT3.0S Tape head 12 XT9033-210 Upper tape head base 13 XT9036-20-105 Crank 14 XT9036-20-106 Crank handle 15 XT9033-12101 Feed in/out roller 16 XT9036-50-100 Feed in/out frame 17 XT9033-10901 Bracket

18 XT9033-10801 Leg 19 XT9036-10-100 Wheel 20 1/4HP,220V,1/18 Gear Motor 21 XT9033-10202 Right plate 22 XT9033-206 post 23 XT9033-218 Chain protecting cover 24 XT9033-10101 Rear thread pole 25 XT9036-50-104 Long roller 26 XT9036-50-106 Middle short roller 27 XT9033-103 Lower tape head base 28 BT3.0S Tape head 29 XT9033-10102 Front thread pole

30 HL-5300 Back cover folding control switch 31 XT9033-10206 Right plate 32 XT9036-20-113 Inlet left lead plate 33 XT9033-10501 Front short roller 34 XT9033-10207 Left plate 35 XT9033-10119 Belt 36 XT9033-10109 Belt left cover plate 37 XT9033-307 Back cover folding plate 38 XT9033-303 Protecting cover plate 39 XT9033-306 Front cover folding plate 40 XT9033-304 Crank 41 SC-40-U Ball bearing

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3. Adjusting parts introduction 3.1 Machine height adjusting Loose b31, leg can glide up and down to adjust height of platform (Figure 3)

Bracket

Connecting plate

Bolt b31

Leg

Wheel

Screw

Figure3 3.2 Width of sealing adjusting Rotate the handle to adjust sealing width, clockwise rotating (see from operating direction), the sealing width turns narrower, anti-clockwise rotating the handle, the sealing width turns wider. (Figure 4)

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3.3 Adjust the sealing Height Rotate the handle b51 to adjust sealing height, clockwise rotating (look down), the sealing height turns higher, anti-clockwise rotating the handle, the sealing width turns lower. (Figure 5)

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5 3.4 Adjust the sealing length Loose Nut b61, move back cover folding control switch left or right along the long slot in right side plate within machine frame.

Nut b61

Back cover folding control switch

Right side plate

Figure6

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3.5 Side-rear wheel adjusting Loose handle b71, then you can push the side press wheel moving right and left Figure 7

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3.6 Adjustment of rear folding cover position Screw off nut M16 and adjust the rear folding cover position (figure 8)

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3.7 Adjustment of pole (figure 9) Screw off bolt b91 and move the pole to suitable position

9 3.8 Tape installation and adjustment (figure 10) At first, put the new OPP tape roll onto the shaft, like figure shown. Second, pull the tape and pass it through roller B, then move around roller C. Third, move around brass roller D, at last the tape will pass through the tape holder F and come out in front of the roller G as shown in the figure. Finally, please make sure when going through the process the adhesive side of the tape must be face outward.

Tape roll

Adhesive side

Roll B

Roll C

Brass roller D

Tape holder F

Roller G

Figure10

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3.9 Tape threading diagram (figure 11)

11 3.10 Tape position adjustment (figure 12) If the tape is not at the center line of carton, please refer to below figure for adjustment: Screw off the nut B, then use type screw driver to adjust mandril, then the tape position could be adjusted.

Nut B

Mandril

Figure12 3.11 Adjustment of tape tension Turn knob could make tape roller rotate speed acceptable, to control tape tension please screw off nut M8 and adjust the front & rear position of M8*50 to change asway pole long spring tension. Turn knob clockwise tape tension will be stronger, turn knob anti-clockwise

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will be weaker. Forward adjust bolt M8*50 tape tension will be stronger, contrarily will be weaker. (figure 13)

Pole long spring

Bolt M8*50

Nut M8

Front Re

ar

Tape roll

Knob

Figure13 4. Operation and usage instruction: 4.1 Install and thread tape roll, adjust the tape roll to middle position 4.2 Adjust air pressure 4.3 Check whether the oil-water segregator has water inside, if yes, drop water out, check whether oil is enough, if not add the oil. 4.4 Adjust carton sealer height and width 4.5 Adjust compression roller position 4.6 Adjust pole to suitable position 4.7 Press button ON connect with electricity, machine starts work. 4.8 Push the carton box into machine from feed-in conveyor (the cover of top box should be upright), when the carton box touches rear folding cover control switch then cylinder piston rise and push rear folding cover raise, after whole carton box pass through rear folding cover control switch, rear folding cover control switch restoration, cylinder piston retract back, rear folding cover come down to press carton box rear cover, meanwhile, carton box two sides cover will finish folding cover action under asway pole function. Till now, we reach the purpose of folding cover sealing carton. 4.9 Folding cover sequence are: front cover, rear cover, left and right side cover. 5. Maintenance 5.1 Before machine maintenance, repair or adjustment, cut down the power supply and air supply 5.2 Check whether the oil of oil-water segregator is enough, and add it timely, take note that should use special air pressure oil (transparent bottle oil), do not use other oil 5.3 Check the water filter of oil-water segregator, and drop water out timely

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5.4 Often clean cylinder shaft to prevent piston from dust. 5.5 Reassemble the air pressure pipe after parts maintenance should take note whether air pressure pipe is smoothly. 5.6 Every 3 months add oil for thin pole 5.7 Every 3 months add oil for chain 5.8 Keep machine clean and prevent from moisture to prolong the machine usage life 5.9 Before repair and adjustment, cut off the power supply and air supply 5.10 Knife should be clean and lubricate before usage 5.11 If you find the adjustable belt become a little tight after some days of usage, its normally. 5.12 Any problem you find within one year under your correct operation and usage we will provide necessary spare parts free of charge 6. Restriction for carton box 6.1 Cant use carton box which has plastic film 6.2 Carton box should be kept dry ( wet carton box could not be sealed) 6.3 Carton box surface should be clean, no dust and garbage 6.4 Distorted carton box could not be used 6.5 Inconsistent width and thickness tape could not be used 6.6 Dont use the tape which leave factory over half a year

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7.Diagram

7.1 Entire diagram

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Item No Part No description Remark

1 BM520-02-S2 Electric magnetic valve 2 BT3.0S Upper tape head 3 XT9036-40-106-01 Upper tape fixed block 4 XT9033-220 Post side cover 5 XT9036-40-114 Handle

6 XT9036-40-113 Compression roller fixed block 7 XT9033-216 Compression roller leader 8 XT9036-40-111 Compression roller shaft 9 XT9036-40-112 Compression roller

10 XT9036-50-100-01 Left conveyor frame 11 XT9033-12102 Conveyor shaft 12 XT9033-12101 Conveyor roller 13 XT9036-50-105 Long roller shaft 14 XT9033-10117 Conveyor roller bolt 15 GBT923-M8 Cover shape nut 16 XT9036-20-133 Driving roller 17 XT9036-50-102 Roller block

18 XT9033-11303 Driving roller shaft 19 XT9033-114 Connection shaft assembly parts 20 XT9033-11502 Left knob nut 21 XT9033-11501 Right knob nut 22 XT9033-10101 Rear thin pole 23 XT9036-20-104 Chain roller 24 XT9036-20-101 Shaft bush 25 XT9036-20-124 Pulley driver 26 XT9033-10112 Motor connection shaft 27 XT9033-11601 Shaft bush 28 XT9033-11602 Motor connection board 29 1/4HP,220V,1/18 Motor 1/4P 220V 1450RMP I=1:18

30 XT9033-11001 Belt seat 31 KS-111 Switch 32 HL-5300 Rear folding cover control switch 33 XT9033-10502 Front short roller shaft 34 XT9033-10102 Front thin pole 35 XT9033-11304 Driving roller shaft 36 XT9033-10105 Electric box 37 XT9036-50-107 Middle short roller shaft 38 XT9036-50-106 Middle short roller 39 BT3.0S Lower tape head holder 40 FRL600A-02 Oil-water segregator

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7.2 Tape head diagram

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Item NO. PARTS NO. QTY description

1 GBT70D3-LD-M4-12 1 Screw








9 GBT70D1-LD-M8-50-11 1 Screw

10 GBT5783-LS-M5-8 4 Screw bolt




14 ODPS-M3-8 3 Screw

15 GBT818-LD-M3-5 2 Screw






21 ETW-5 2 ring

22 GBT894D1-DQ-8 3 Ring



25 GBT6177-LM-M5 1 Nut

26 OMZL-M18-1 2 Nut




30 OMZL-M8 1 Nut

31 GBT97D1-QP-3 2 Washer


33 OQDP-4-H06 2 Washer



36 OQDP-6-H06 1 Washer

37 GBT93-QT-4 2 Washer

38 GBT93-QT-5 6 Washer

39 OZDX-HF1216 1 Bearing

40 GBT276-ZC-635ZZ 1 bearing

41 BT201 1 Right panels

42 BT202 1 Left panels

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43 BT203 1 Pillars brush

44 BT204 1 Brush

45 BT205 4 Pillars brush fixed screw

46 BT206 2 Round pillars

47 BT207 1 Connecting rod

48 BT208 4 Connecting rod bushing after the pendulum rod

49 BT209 2 Connecting specialied screw

50 BT211 1 Extension spring after the column

51 BT213 1 Extension spring swing rod columns

52 BT215 4 Fixed set of kit copper

53 BT216 2 Fixed axis

54 BT217 1 Long extension spring

55 BT220 1 Fixed block

56 BT221 1 Fixed axis

57 BT222 1 Positioning spring

58 BT223 2 Rubber wheel

59 BT224 2 Tire

60 BT225 2 Positioning wheel

61 BT226 2 Rubber wheel sets

62 BT228 1 Former embosse round

63 BT229 1 Former flower axle

64 BT230 1 Former flower axle spring

65 BT231 2 Former flower axle washer

66 BT232 1 Retaining shaft with stent

67 BT234 1 Retaining shaft spring

68 BT236 1 Cover fixed panels

69 BT237 1 Fixed film(right)

70 BT237-2 1 Fixed film(left)

71 BT238 1 Guide plate

72 BT239 1 Bar sets

73 BT240 1 Fixed rod

74 BT241 1 Idler pulley

75 BT242 1 Idler wheel

76 BT243 1 One-way bearing

77 BT244 1 One-way wheel

78 BT245 1 One-way bushing

79 BT246 2 One-way washer

80 BT247 1 One-way spring

81 BT251 1 Cutter support shaft

82 BT252 1 Cutter support shaft bushing

83 BT253 1 Cutter block

84 BT254 1 Regulating boards

85 BT255 1 Cutter

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86 BT256 1 Cutter cover

87 BT257 1 Cover spring

88 BT258 1 Cover shaft

89 BT259 4 Cover sleeve

90 BT260 1 Cutter spring

91 BT261 1 Cutter wheel

92 BT263 1 Tape block

93 BT264 1 Tape block fixed padels

94 BT265 1 Tape block fixed rod

95 BT26 1 Knob handles

96 BT268 1 Tightened spring pads

97 BT269 1 Tightened spring

98 BT270 12 Pressed spring

99 BT271 3 Pressed tablets

100 BTH21 1 The latter spring rod welding

101 BTH22 1 The former welding

102 BTH23 1 Retaining frame welding

103 BTH24 1 Cutter support welding

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8. Troubleshooting

No Trouble Cause Remedy

1 Can not cut tape Cutter is not smooth, cutter edge is wrapped by glue

Change cutter; clear cutter

2 Trail tape cut Cutter is not smooth, cutter edge is wrapped by glue; Stretch spring is loose

Lubricate the knife block screw

3 Tape Stick not good Spring is loose; glue on roller shaft; tape is bad quality

Lubricate rollers, change tape

4 Carton stuck inside Tape roller adjusting nut is too tight. Set a wrong height, spring is too loose

Loosen tape roller adjusting nut,

reset the height, loose spring

5 Tape broke Blade is stretch outside too much

Lowe blade position

6 Tape out of way Press is not average Reset the distance between

guide 7 Tape is not at the

central position Roller is broken Change roller

8 Noise during sealing Dust on bearing holder Clear the dust and lubricate

9 Problem sealing Belts speed are different Adjust all belts to same speed

10 Winkle sealing Tape tension is too much Reduce the tape tension

9. Electrical control 9.1 Electrical diagram

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1-

220 141450 118

220

6.5

220 141450 118

1-

9.2 Electrical operation instruction

1. Compose of electrical

Pneumatic part : the air pressure is 5.5-6kg/cm., barometric/air line is comprised of air power processor, gas can, electromagnetism valve and air tube etc. Electrical control part : the voltage of power supply is220VAC 50HZ 1Phase and is consist of position switch, power supply switch, indicator light and motor etc

2. Operation process Start process:

(1) Adjustment the height and width manually (2) Connect the air sources (3) Press power switch on, (Attention: Machine is on, dont touch position switch A, at this time. indicator light is on ,the machine is under stand-by status) Stop process: (1) Cut off the power (press off , indicator light is out) (2) Cut off air power Warning: after the machine starts, dont be close to the entrance and exist of the machine, dont touch position switch A

3. Running condition

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(1) After putting through the power, the indicator light is on, belts move

(2) When the machine have troubles, at once press stop (off). After solving the problems, reconnect the power. Dont put hands into the machine to solve the trouble before cutting off the power (3) If the belts dont move, immediately cut off the power (press stop OFF),in case motor is burn out (4) When the box feed in , the entryway A is to examine the carton Warning :when solving troubles, please first cut off the power

9.3 Methods of air control examination 1. Air control parts are consist of Air sources dispose unit, magnetic valve, cylinder, air

pipe. 2. General troubles and troubleshooting

A. Air sources dispose unit Cause: the usage lift is finished; air leaking; Remedy: replace it; maintenance it B. Magnetic trouble Cause: jammed inside. Coil is burn out, screw is loose to make the coil can not connect to valve, valve piston is wore out. Remedy: replace it. C. Cylinder trouble

Cause: Usage life is out. Cylinder piston wears out to leak air. Remedy: Change a new product Above is the basic troubleshooting way. Please often lubricate the air units. 9.4 Electrical checking Please read this manual to understand the features of this machine before you do the

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electrical checking in case any accidents. Only the professional technician is allowed to do the operation. 9.5 General troubles: 1. Damage to control box and folding parts dont work (A point) Cause: A point switch is damaged; wire connection is not good; Air connection problem. Remedy: check A point and related control points; check if wires are loose; press down the magnetic valve to see if the fold parts work 2. Dont fold the read covers Cause: Cause: A point switch is damaged; wire connection is not good; Air connection problem. Remedy: check if the switch is untact, check magnetic vale. 3. Work abnormal

A. Check if the air sources is all right; check if adjusting valve is at the right position B. Check if the related parts

4. Power abnormal

A. Check if the switch is damaged B. Check if the power supply is stable C. Check if the wire is loose

5. Cylinder abnormal

A. Check if there is some air flows out from air pipe B. Check if the magnetic is damaged; check if the power coil connects to magnetic

valve well C. Check if press adjusting machine is all right D. Check inside of cylinder E. Check if screws are loose

6. Motor

A. check if relay is off, power is off B. Check if motor is damaged C. Check if chain is broken

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D. Check if motor shaft is all right E. Check if screws are loosen

7. Belts

A. Check if need to adjust the belt tension B. Check if the belts are damaged C. Check if motor bearing is all right

wp-5050f carton sealer english manual

Documents

tape position

machine specifications

entire instruction manual

tape tension

tape installation

f operation manual

adaptable carton

introduction of main