world leaders in combustion management solutions new product developments autoflame sales meeting...

World Leaders in Combustion Management Solutions

New Product Developments

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Autoflame Sales Meeting 2011




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Hardware Updates

• USB – IR Upload Download Lead

• Mk.6 E.G.A. CO2 Cell Modifications

• Mk.6/Mk.7 Inlet Filter

• External Particulate Filter

• Large Servo Motor Modifications

• Quick Connect Water Level Probe Design

• Continuous T.D.S. Sampling System

• Feed Water Valve



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USB – IR Upload/Download Lead



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IR Upload Download Software



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Port Configuration

Compatible with:

Windows 7Windows Vista Windows XPUbuntu/Fedora



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Mk.6 CO2 Cell



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Mk.6 CO2 Cell Software Versions

CO2 Cell kit includes:

Updated Design CO2 Cell

Mounting Kit

11.005 Software Update

6.0003 Software Update

Jumper for CO Cell



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CO2 Cell Installation

• Technical Bulletin 96

• CO2 Cell mounted next to pump

• Uses existing connectors

• Extended lifetime

• Based on Mk7 EGA Cell design

• Software included in replacement kit



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E.G.A. Inlet Filter

Additional inlet filter for Mk.6 and Mk.7 EGA’s

Recommended for harsh environments

Can replace traditional EGA grille

Easy Installation

Replacement filters available.



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External Particulate Filter• Mounted to EGA casing

• Removes excessive moisture from the flue gases

• Removes excessive particulate from the sample

• Drain solenoid fitted to the bottom of the filter

• Drain operates at the same time as the internal drain

• Ideal for use with fuels with excess particulate (e.g. #6 Oil)

• Due to the nature of the product, this can only be fitted by Autoflame

• Can be fitted to new orders, or can be fitted back at Autoflame Offices

• EGA 70105



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Large Servo Assembly

• New Servo Design • Manufactured and machined in house

• Updated torque rating



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Quick Connect Water Level Probes



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• Redesigned for a more efficient installation

• Detatchable Flying Lead

• installation of Capacitance Probes into boiler or external pot

without any external wires connected

• Less chance of breaking/shorting wires during installation




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Probe Connection: ½”

Standard Probe Length: 20”, 30”, 40”, 50” and 60”

Other Probe Lengths available on request.

Construction: Stanless SteelPTFE Coated

Temperature Rating of Housing: 32 – 158 F (0 – 70 C)

Flying Lead Length: 2m (7 ft)

Rating: IP 68

Water Level Probe Specs



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Continuous TDS Sampling

• Continuous Sampling of Total Dissolved Solids

• Modulating valve used to control flow of water through TDS probe

• No longer using a solenoid valve

• Additional Water Level options added controlling Continuous TDS settings



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Feed Water Valve Assembley



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• Modified to include PTFE liners.

• Assists with high particulate content

• Reduces chance of premature valve failure on poorly filtered feed water

• Easily replaceable

• Always check ratings on tables in the Autoflame Technical Manual

PTFE Lined Feed Water Valve



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Continuous TDS Sampling



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Software Modifications

• Updated Options and Parameters menus

• IBS Screen updates and Diagnostic Values

• Commissioning Mode Changes

• Combustion Map

• Quick Commission

• Quick Trim

• Furnace Layout



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Future Developments

• Single Probe Water Level Operation

• Mk.7 D.T.I.

• Updated IO Modules

• Mk. 7 M.M. and D.T.I. Demos on Autoflame Website

• Apple/Android demo app for M.M., E.G.A. and D.T.I.



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Single Probe Water Level Operation

• Eliminates the need of two probes

• Reduction of cost for Autoflame Water Level System

• Eliminates the possibility of probes diverse and probe mismatch errors

• Reduced Maintenance



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Mk.7 D.T.I.



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• Internal Logging of data• 10.4” Touch Screen• eliminates the need of a local computer to record data• All storage done with an interal SD card• Accessible via web interface• Ability to create DTI networks Access up to 20 DTI’s around the world from one site• Fully EPA Approved• Customisable site layouts, boiler images, naming, acilliaries etc• Ability to view live data from any connected M.M., E.G.A. or IO’s• DTI can store and view site images, electrical drawings, mechanical drawings• New data logging ability with scalable graphs, totalisation• RS 422, RS 232, Cat. 5 (Ethernet) connections• Support of TCP/IP Communications• Output of Modbus and Metasys with additional code available for other communication protocols, such as BacNet, Profibus, Wonderware etc.• Similar cost to existing Mk.6 D.T.I.• Release 2012

Mk.7 D.T.I. Features



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Updated I.O. Modules

• IO Modules will have both Analogue and Digital inputs/outputs

• 3 x Analogue Inputs

• 3 x Analogue Outputs

• 8 x Volt Free Contacts

• 4 x Digital Outputs

• Opens up the ability to send digital output if analogue alarm breached

• Configurable and Controllable via Mk.7 D.T.I

• Similar cost to existing IO’s



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Thank you for listening

Are there any questions or suggestions?

world leaders in combustion management solutions new product developments autoflame sales meeting...

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