working principle of diesel engine.pptx

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    Muhammad Umar Chauhdhary

    Presented By:

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    The purpose of this presentation is to

    explain the EDG Design, operations and

    other basic details to improve the skills of

    the operating team.

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    Design Data

    Working Principle

    Operation of EDG

    Start up and Shut Down

    Emergency trip settings

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    ENGINE POWER 2.8MW

    RATED RPM 750

    FUEL CONSUMPTION 240 L/MW-hr

    ENGINE EFFICIENCY 42.4%

    GENERATOR EFFICIENY 94%

    COMPRESSION RATIO 13:1

    NO. OF CYLINDERS 12 FREQUENCY 50 Hz

    VOLTAGE 11 KV

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    JACKETED WATER OUTLET 90 C

    AFTER COOLER WATER 56 C

    AIR FLOW (@ 25C, 96 kPa) 15558 m3/hr

    AIR MASS FLOW 17354 kg/hr

    COMP OUTLET PRESSURE 202.5 kPa

    COMP OUTLET TEMP. 174.3 C

    INLET PRESSURE 200.1 kPa

    INLET TEMPERATURE 61.8 C

    EX. STACK TEMPERATURE 402.2 C

    EX. GAS MASS FLOW 17931 kg/hr

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    Diesel engine works on diesel cycle

    also known as constant pressurecycle. A diesel engine uses high

    compression into a very small space

    inside each cylinder causing extreme

    heat, this is called 'Heat OfCompression' which ignites a very fine

    high pressure mist of diesel fuel that is

    injected into the cylinder at the exact

    time.

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    The induction stroke in a Diesel engine isused to draw in a new volume of charge airinto the cylinder. As the power generated

    in an engine is dependent on the quantityof fuel burnt during combustion and that inturn is determined by the volume of air(oxygen) present, most diesel engines useturbochargers to force air into the cylinderduring the induction stroke.

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    The compression stroke begins as the inletvalve closes and the piston is driven upwardsin the cylinder bore by the momentum of the

    crankshaft and flywheel.

    The purpose of the compression stroke in aDiesel engine is to raise the temperature of

    the charge air to the point where fuel injectedinto the cylinder spontaneously ignites

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    The power stroke begins as the injected

    fuel spontaneously ignites with the air in

    the cylinder. As the rapidly burning mixture

    attempts to expand within the cylinder

    walls, it generates a high pressure which

    forces the piston down the cylinder bore.

    The linear motion of the piston isconverted into rotary motion through the

    crankshaft.

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    The exhaust stroke is as critical to the smoothand efficient operation of the engine as that ofinduction. As the name suggests, it's thestroke during which the gases formed duringcombustion are ejected from the cylinder.

    This needs to be a complete process aspossible, as any remaining gases displace anequivalent volume of the new charge air and

    leads to a reduction in the maximum possiblepower.

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    Revolutions 1500 rpm

    Volumetric flow 31m/h

    Operating pressure 30 bar

    Power consumption 7.5kW

    No. of cylinders 1

    No. of stages 2 Cooling Air

    Heat dissipation 7.5kW

    Technical data

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    Construction air receiver:

    Nominal capacity 1000 liter

    Working pressure 30 bar

    Design pressure 33 bar

    Test pressure 50 bar

    Design temperature 0/+50 C

    Diameter 650 mm Length over flanges approx. 3560 mm

    Weight without valve head approx. 780 kg

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    http://upload.wikimedia.org/wikipedia/commons/4/41/Nockenwelle_ani.gif
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    Manually from Allen bredlay PLC

    Manually from Enercon PLC

    From DCS

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    EDG

    Areva

    K42

    K39

    STG

    K38

    GTG

    B

    K28

    GTG

    A

    K06

    Emergency bus barBus bar A Bus bar B

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    EDG

    Areva

    K42

    K39

    STG

    K38

    GTG

    B

    K28

    GTG

    A

    K06

    Bus bar A Bus bar B Emergency bus bar

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    EDG

    Areva

    K42

    K39

    STG

    K38

    GTG

    B

    K28

    GTG

    A

    K06

    Bus bar A Bus bar B Emergency bus bar

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