working of steel plant

7/25/2019 Working of Steel Plant

1/21

ABSTR

ACT


2/21

MAJOR PRODUCTION UNITS

RAW MATERIAL HANDLING PLANT

SINTER PLANT

BLAST FURNACE

STEEL MELTING SHOP CALCINING AND REFRACTORY MATERIAL PLANT

THERMAL POWER PLANT

COKE OVENS AND COAL CHEMICAL PLANT

LIGHT AND MEDIUM MERCHANT MILL MEDIUM MERCHANT AND STRUCTURE MILL

WIRE ROD MILL


3/21

RAW MATERIAL HANDLING PLANT

It handles la!e a"#$nt #% a&

"ate'al s$(h as '#n #e) d#l#"'te

et(*

Th's $n't 's +#,'ded &'th ela-#ate

$nl#ad'n!) -lend'n!) sta(.'n! ande(la'"'n! %a('l't'es

It (#"+'ses &a!#n t'++les) tan.


4/21

Belt (#n,e/#s ae $sed %# tans%ethe "ate'al %#" #ne +la(e t#an#the +la(e*

It (#ns'sts #% head end and ta'l end* Head end 's (#nne(ted t# the "#t#

th#$!h !ea -#0 and (#$+l'n!s*

It !',es $n'%#" "ate'al t# 1#&* T# handle -$l. a"#$nt #% "ate'als*

What is conveyer ?


5/21

SINTER PLANT

S'nte'n! 's a +#(ess #% A!!l#"eat'n! '#n #e 2nes 'nt# a +##$s

"ass -/ 'n('+'ent %$s'#n (a$sed -/ (#"-$st'#n &'th 'n the "ass #%

the #e +at'(les*

Raw materials se! in sinterin"#

I#n #e 2nes 34564 ""7

C#.e

L'"est#ne 8 D#l#"'te

Sand

Metall$!'(al &astes

L'"e


6/21

$LAST %&RNAN'E

Raw materials are#

S'nte

I#n #e l$"+s

L'"e st#ne

D#l#"'te

C#.e

Te"+eat$e an!es %#" 6644 # ( t# 6944 # (

It +#d$(es the +'! '#n at an te"+eat$e #% 6:;< # (


7/21

STEEL MELTING SH(P

P'! '#n %#" -% a',es t# s"s at te"+eat$e #%

6944 # (

It has '"+$'t'es #% s'l'(#n) s$l+h$) (a-#n)

"an!anese

I"+$'t'es ae e"#,ed -/ -l#&'n! +#(ess

It +#d$(es steel at a te"+eat$e #% 6=>4 # (


8/21

'()E (*ENS AND '(AL'HEMI'ALS PLANT

C#.e 's "an$%a(t$ed -/ heat'n! #% ($shed (#.'n! (#al 'n

a-sen(e #% a'

Ld !as and -% !as ae $sed as %$el %# heat'n!

At a te"+eat$e #% ;;4 # ( %# a +e'#d #% 6>5 6? h#$s

At the end 't +#d$(es (he"'(als l'.e -en@/l) ta)

na+hthalene


9/21

MEDI&M MER'HANT ANDSTR&'T&RE MILL

F# th's +lant -l##"s ae %eed &'th (s #%


10/21

LIGHT AND MEDI&M MER'HANTMILL

F# th's +lant -l##"s ae %eed &'th(s #% 94


11/21

WIRE R(D MILL

Feed %# &**" 's -'llets &'th (s 6< 6< ""B

It has a &e'!ht #% 6


12/21

'(MP(NENTS (% $ELT

'(N*E+(RS +$lle/s d',e "e(han's"s

tens'#n'n! "e(han's"

(#n,e/# -elt 'dles

-elt and +$lle/ (lean'n! s/ste"

sa%et/ de,'(es

s$++#t'n! st$(t$e


13/21

T+PES (% P&LLE+S

D',e +$lle/

Sn$- +$lle/

a* D',e sn$- +$lle/

-* Ta'l sn$- +$lle/

Ta'l +$lle/

Ta.e5$+ +$lle/ D's(ha!e +$lle/

Ret$n 'dles


14/21

TYPES OF DRIVING MECHANISAMS

M#t#

Gea -#0

C#$+l'n!s Bea.'n! de,'(e

H#ld -a(. "e(han's"


15/21

MATERIALS OF CONVEYOR

Mate'als ae

'* N/l#n5n/l#n 3+#l/a"'de5+#l/a"'de7

''* Steel (#d. Ad,anta!es ae

'* E0(ellent sten!th t# &e'!ht at'#

''* G##d '"+a(t and %at'!$e es'stan(e'''* Hadl/ and ee(t -/ "#'st$e and

"'lde&


16/21

CONVEYOR BELTSPECIFICATIONS

6>44 NN ?44: >9 M:CCT?*< Ca(ass th'(.ness 'n

""

Gade #% (#,e

$--e

T#+ -#tt#" (#,e th'(.ness 'n""

T/+e #% %a-'(

W'dth 'n ""

N#* #% +'les

Rat'n! 3sten!th7 'nN""


17/21

SAFETY DEVICES

P$ll (#d s&'t(h

It 's the e"e!en(/ st#+ s&'t(h

It (an -e a(t',ated %#" an/l#(at'#n al#n! the (#n,e/#

It (an -e a(t',ated -/ "eans #%+$ll (#ds #% #+es $nn'n! al#n!-#th s'des #% the (#n,e/#


18/21

BELT SWAY SWITCH

It dete(ts the "'sal'!n"ent #% -elt#n the l#aded s'de #% the -elt

It tends t# $n #$ts'de &a/s e'thed$e t# $ne$al l#ad #% "ate'al #-ea'n!s #% the s$++#t'n! #lles

!ett'n! n #$t

The/ ae +#,'ded t# dete(t s$(ha-n#"al dete(t #% the -elt


19/21

ADVANTAGES

B$l. "ate'al handl'n!

Un'nte$+ted 8 (#nt'n$#$s "ate'al1#&

A$t#"at'#n

Sa%et/ 8 eas/ t# "a'nta'n

Less s.'ll %# #+eat'n! the s/ste" L#n! d'stan(e tans"'ss'#n #%

"ate'al 1#&


20/21

APPLICATIONS

P#&e +lants

Sh'+ /ads

Cea"'( 'nd$st'es Man$%a(t$'n! 'nd$st'es


21/21

CONC

LUSION

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