8/20/2019 Woodsmith - 076

1/32

· ~

• u r u e

  i c t u r e r a m e s

3 95OTES FROM THE SHOP

  .76

8/20/2019 Woodsmith - 076

2/32

No, 76

\'1' W.dll t. , hUII,i:)

~lc..,1 \ \'u tl a

round seal

ihJt'~ ,lllIhll)   0I w

befo,, IO 'll ,, '_1

;_\ 1..;,r_111a\'t.·1~1llt.'nLitln $t'\lt:rJl otll~r n( \\' ad

d ili n < Ih al ar e

part

of our l '~r-grow in g

mailord('r

caw. log

dhi,;jon.

r-1tS1. Rob b

Jo turr),

h as jo in {'d u s 10

h('ad

up Ihi< group as marketing dirl'Clor_Robb

h,$ had a lotof experience ill he woo dwork ,

ing fie ld , (H c la st worked (o r RB J, a manu

t~clu re r o(

>emi l

saw~an d plauen;,) Robb

will help us organize and expand our mail

order  ,, c'e_llis

main

responsibilities

are

to S C IC C l pro du~ls an d project supplies for

thl' cat alog , {M os l of his ,w .rk w .1 1b e se< 'n

in Ihe nexl catalog, 11 1wail I~ ta lk a bo ul it

b«3u~

w e have some

nev.'(eatur(,.~

nstort

(or th e calalog,)

To take

your

ord~~ m Id hell)

wilh

all ) '

pro bl ~m s yo u

bave with

your subscription,

Roberta

an d Joy ha v e jo in ed

Ihe

'~I$IOmer

service

groUI),

And Lori's  oicc will prob

ably b< .h efi n on~ yo u hear ifyou call our

offices~

she'

 

ou r

ne~'

reception ist .

A ll in

all,tha.'sa 101

of

growth

fo r ou r m ai l

order group,

XF.XT IS SUE, The nexl iss ue of

\I dJ< til i< will hi' mailed during Ihe la

w~k ofSePI mb~r. 19 91.

2

Edi tor D on ald 1 3,

,) Oin, a -

sons 10add 100Jis10 their sh~p , And a pro

i

8/20/2019 Woodsmith - 076

3/32

 ont nts

A LOOK INSIDE

 Tips

 

Techniques

 

±

U seful lips

/ 0111

[ellou:

11100d

tcorkers: 1) Ea< yFise  }10ltllting. 2)

Checking   M iter G auge ..  

CIOIIIP

Cradles. 4

Picture

F I (UM S plin es. 5 )

Rou ier Tab le .Hold -Dowu.

I

us

Qa

ick T ips.

Cherry N iqh Stand

pag ' c

I

Cherry Night Stand

 

T his cla ssic ch erry cn bille t is b uilt

w ith traditional joinery. It'» 071

heirloont projett (hat looks as good

a longs ide a sOfela .~i t does nect (0a bed.

I

Desk Picture Frames

  2   We show se l e lu / l l'< ly llo d l 'e ss lip  I

sil ilp le frrt me with decorat ive

strips

0

woo d. The corllersa l'6joinediJ stubtenons

I

hatfi t  ta t he  :

Ill ' gIOOI'e

a.~the picture.

I

Shop Notes

  6   Drill

PI f -~1I

Ang /e Gauge. .t) Drill

Press

r lng led P ia l/ ann . .3 ROlltillg

Inside Chamfers .

4

T rimm in q T hro ug h

Te)/all.~.

I

Shop

Stool

I

liS

I

Tlte legs/or

li t

i,~ak s too l a re dowel s

w ed ged ;)/to rou l/d n lo rlises.

A

s co op ed s ea t mcke e

it

comfo rtab le i1l th e

s ho p o rju st (L bo ut

 til

ywhere e ls e.

 

Seat

Scooping Jig

  A s /to p-moc{ep/Y'lVoodjighelps PI O

duce « / l li i /orl ll lu ,coll to l l l'ecl seat

/01 the Shop Stool-or an chair seat.

 

Wedg e d

Tenons

  4  

til

rf)ngh tenon is s t ronqer uhe» «

wedg e l oc ks it

ill he

mor ti se . I t's

a ll

a ttra ctiv e jo in t, to o. e sp ec ia lly i/ th e

ICedgei s made from a tOl lt lY ls li ll g wood .

 Talking Shop

  2 6   Howlouuoidg/ue-joillf/ailure,alld

w hat to une f ora thin toble

saui ill

s er i. A l so ,

ichat»

the d i fference

betlCUIl

reaction lVood and case hardening?

I

Edge Jointing Basics

  2 8   Goodedqe jo ints s luue th reecha rac

teristics:

lite e dges arp .~t.raight.

sm o o th ; a nd s qu are 10th efu ce . We s hO l l

the tools c(?ldtechniques

to

aehi ece them:

 Sources

  3   H ardw are and project supplies

Wedged Round : Tenons

pagel ,

: needed/or the p ''O jects  his issue.

No. 76 W oclI.bml h

3

8/20/2019 Woodsmith - 076

4/32

N o. 76

 

,YWOOD

 

fOP

nx OF~

RUB EIIUNlit  \

the sam e diam eter as thl' oul

n l i l 7 . ~ = = ; ; ~ ~ ~ ; ; = = ~

sid e d ia meter o f t he

pipe.

:'\ext.

GlUt aO.Bat UN .

a.

c ut th e b lo ck

in

half t hr ough th e

IHTO

CIWIU

hole. making two cradles about ,

1  1 , high. F t g . I.

T he n. 1 0 k ..e p th e

pipe

from

r ol li ng in t he c ra dle . g lu e a p ie ce

of rubber in ner tube (or san d

paper) in to th e c ra dle . T he pipe

w i l l re st on

th e to p e dg es

or

th e

rubber l iner . see Fig .

r a .

T o keep

the

cra dle from

rail-

ing

over.

I g lu e it to • 3 sq ua re

piece

of

  4 plywood.

Fred 11 . l ·u7 Id , .hoo

1 1 « I b «

 g : V f l J 1 l·, ,·~·

4

.It·s

hard

10

keep

pipe damps

from ro ll in g w hile a dju stin g

stock lo r l odge -g lu ing. T o s olv e

th e p ro blem. m ad e a s et o f r u b

be t- li ne d c ra dle s, Th ey hold the

c lamp s fin nly in

posi t ion.

The cradles have

Ilip

added

benefit of

raising

the damps

high enough th at the handles

clea r the beachto p as th ey 're

turned

10

t ig h le n t he d amps.

To mak e a p alro f c ra dles .

start

b y rip pin g a pie ce o f s cr ap 21

8/20/2019 Woodsmith - 076

5/32

5

S TE P 1

5 l1 U P OIR KlS SPAIN O

T£ NS lO N O N W ORKPtf:Cf

 ~

NO l.76

~HQU OOWN

TO

ffN , ; >

v~I1i.

se e

Fig. I.

Just rem em ber to cu t the

 

8/20/2019 Woodsmith - 076

6/32N o. 76

is a f rame- and -p an el uni t, n ol ju st a p iec e ()( p ly wo od

screwed 10th e b ac k o f l ite case.

JOINERY.Al lbough most o f l it e JOIneryo f t he cab inet

i t'ry traditional, weehose a

sligh t ly unusual

approach

fo rj o in ing the d rawe rrai ls (th at suppo rt and sepa rate the

drawers)  0thesldesofthecablnet, Typically.theserails

art

joined 10

th e cab inet

sid~,

with

mortise

a nd te no n

join However , we des ig ned th e

ra lls

so

I he y c ou ld b e

m o u n t e d with a to ng ue an d d ad o arran ge ment -the

same

Jo in tused

10auach lite

fac ing st rips

10 l ite f ron t o f

t he m il l. (refeno Figs. 6

an d

i

IATORlAlS.We

cho se b lack

cherry

forth is projetl

i nc ludi ngcher ry p l) 'Wood pa nel s forthe fram e-and -panel

sides,The drawer sides are made of poplar. whkh adds

a niceconrrasi forthedovetailson the drawerfronts, The

ctnl~significant hardware

needed

isthree b rass-and -per

celain drawer p ulls (rcfer to So urc es . p ag p 31) .

A

s  w as u rk illl o n I h;s N ig hl S tan d a nd il w as

i le l linning to

take

shape,

Iew

people

wandered

into the shop 10check Ih,· progress. TIley al l had the

same Initialcomment,  1 l s sn small,

BUIi l< seal ,. i n Ih ,· shopcan 1 ) (>eceiv ing .   i la long

,ide

a b ed o r so fa ch air. and il

takes

on

.n 1I1~

proper

pruporuons,

Anrl

i l~ s ea le t rom a c re ativ e s ta ndp oin t is

n n d iifc re nllh an th e c ha lle ng es

offerl-d

by a f ull -s iz ed

dresser.

 \\ hicll

means it sa

g re at \ \ ay to l es t y our

skills.

without

u ,io )l a 101

orlumber.)

~ MPASIO:>PIECE.

This N ig bl S tan d is

des igned

10

complement

IW O

earlier

lI 'OOd81/1I1

p ro je cts -

th e

Ch er ry D re ss er ( l1 'o o d$ 1,,;l N o . 5 8 ) a nd th e Ung er ie

D r e s s e r   : 0 : 0 . 5 3 . U Y O IIw e re t o s tr et ch s o m e o f it s parts.

you'd

end up with one

otthose project,

(almo,I).

Fl >\ C K I)SSU;;< .T h e ~nly majo r

design c ha ng e w e'v e

m ad e ( or

l t

'i)lhl

S ta nd i s it s f in is h ed

back.

T he b ock

W hen you set out to build a classica lly s t le d c ab in et 

it seem s only n atura l

to

use classic jo inery ... doveta iled draw ers

fr ame and panel s id es an d ra is ed panel draw er fronts.

 herry ight Stand

PROJECTEIRLOOM

8/20/2019 Woodsmith - 076

7/32

Wood;tnith

o . 76

u

v

v

•

w

o

;  

I

T

a  i T   _  

~~.x 6 -

  t·

 4

li ft.)

I

0   a s : . .

F

o

a

CUnlNG DIAGRAM

FRAME

S ID E

  _ _ _ r

KlCKBOARO

S ID E

 

cove

MOLDING

 

S IDE

ST IL E

7

®-

DRA WER

FRONT

 . Pl tWOOO ..... x.4t

PLYWOO

• Drower Boil

Pulls

(3)

• DrowerTlXnburtons(3)

• Nylon

GlIde Slops(6)

SUPPLI S

 ¥ 4

x

2 - 14  1 .

- V .

x

2· 18'\t

'4~1~·15 h

  o

X2 - 10'\'.

¥.x 1 >-1~

V.x1~·lS ~

S ID E S

A RoiIs(4)

B Sliles(4)

C Panels (2)- Pl y

  CK

011011$(2)

E Stfles(2)

F Pone (1)- P lV

fRONT

G Ftonl

Sllle

(2)

0/, •

1  1~

H RoIIs(4) ¥.x 1It. - 16\(0

I Top/Bol.Fo'.

O RA W fR G UID E S/RUNNE RS

K rl\Jnne( (6) ¥. x I It. -9¥4 Rgh)

L GuIdes(6)   1J?-I~V.(Rgh)

BAS E

M Fromefr./Bock(2)  1 •• 1 ~-2O

N frome SIde (2)

0/.

x 1',.-16

o KJckboold Ff.tllle. (2)  1 . x

2 I 1 l

191t.

P KlCkbooIdSIdE>s(2) ~. x

m -

151~

T OP   TR IM

QTopCl)

 1 •

16·20

R CoveMoldlng(S) ~x~-22(Rgh)

T OP D RAW ER

5 Front(1) 0/.

)<

3'

.'.1'

15'/.

T

Sock(1}

\?x3'1l 15'/.

U Sldes(2)   > .3 J .r 12V.

V BoNom(l)-PIy ••

1 2 1 \ 6

ld7/16

BOnOM /M IOD U D RAW fRS

WFronts(2) ¥4x51/4 -15 _

X Bocks(2) I lx5'/0'

15 /.

y Sldes(4) .,~ 5V. 12V.

Z Bottom(2)-PIy

V.

X12 n. 14~.

~£

r R i L

OPF~

•

cow

MOl.DING

MATERIALS

  J  @

:: .~ TOP

OVERAll DIMENSIONS:

2O W

 

22'~·H  

6  0

 XPLO VI W

8/20/2019 Woodsmith - 076

8/32

N o. 76

@ )

®

fRONT

STIll

SID<

m Lf

FRONT CORNER

 

@

STllE /

8

BACK CORNER

(UT ....

UI AlUlI

I K Fl M

~~r~~M~ 

~

rnu

e

PANfl

©

PANEL

BACK fRAME

1 .....

- t -

 

FRONT - i -

S   J i

J..-

~ ,....~

4   . . . . . . . .

CASE

®SIDE STU.E

ll. 

\

~--I

t--.

SID E FR AM E (MAK lW OI

I- ,,,,,  ....,

  . - - 1 : . _ ---i   1 1 1  

~ - E   :  ·

=

d

- n }

I

 

RAIL ;

1

 lo w cu t

th «

pan els

 C f)

til s ize . a l low

in g ' l t 6 c le ara nce a ll aro un d so th ~ p an els

will 61ins ide

l he f rames , s ee

F ' ( g . I.

,\SSE lBtE FlUMES.Next.

th e

( rames can

be

as se mb kd a ro un d th e

plywood panels.

To do thi s, f il l l ghl ( l he r a il son to

the

panels.

T he n g lu e

01 1

th e s tile s. A s

you clam p

each

assembly

to ge th er (a cro ss th e jo in ts ) k ee p

theassemblysquare andfull.

R.~IIErs.To keep the ba ck an d

side

fra m es in a lig nm e nt d urin g

assembly

of

th e

cab ine t, a shal low rabbet is c ui o n th e in sid e

faceofboth

back

stiles. S Ifig.2 . I cuuhese

rabbets

o n the

table

sa w using. dado

blade

with

an auxil ia ry fence. se e

rig.  

Jom S U >E S

  -

I .~ C K ..W h e n r ab b et s h a ve

b ee n c ut

on

th e

back

s ti les ,

lh e

case s ides

an d

b ack are

read)

lO be a ssem bled in to a

-U- s hape, r ef er 10 F ig . 5 o n th e (acing page,

To do this. first spread glue alcng therab

bets

i n t he back s ti le s.   w posit ion

th e

side

frames

in to th e r ab be ts , th en

damp

across

th e

back.

Note : Check t he insi de comers (o r

s qu ar e a ne r a tta ch in g th e c lamps .

GROO\ E:FOR P. ElS. \V11en

all

the

rails

an d s ti le s f o r th e ca se f ram l.o sa re cu t 10s iz e ,

g ro o ve s ar c C U to n t he

inside

edgestoaccept

th e pane ls . C u t th es e g ro ov es w id e

enough

toa cc ep t th e plywood panels.

I - l

d ee p, a nd

centered

on the

th ick ne ss or th e

frame

p it- re s. s ee F ig . I .

ShO P  1ote :Thcpanel l in made (rom \ t 4

t hi ck p l} Wood .

B u rm o s t b a rd w o ed

plywood

actua lly measun S ies .thao

I I

th ick.

S o cu t

t he g rooves just

wide enough

10

a cc ep t t he

a (/1 g a n work on the eablnet bymaking the

frame-and-panelunits fo r th e s id es an d b ac k.

E ach uni t c o n si sts o f a tOJ>and bonom

(bori·

7 .onta l) ra il and

tw o

( ver ti ca l) . ti ll S t ha i sur

ro un d a plywood panel

RAIlS ~'1lU:S,Stan

b y rip pin g ( ou r s ide

ra ils  A)

and two

back rails

 0)

to

width

an d le ng th (rom :V ,· · th ic k sto ck . s ee F ig .

l.

Next .

rip (o u r s ide stil es

  B)

a nd tw o back

stiles (E)

 

fmishE dwidLl t.see Fig. 1 .Th4. O

c ui a ll si x stiles

to th e s am e le ng th

(IAA\; ,),

® 

BACK

I

ItAlI.

8/20/2019 Woodsmith - 076

9/32

9

  /ooJ,mim

8

~

BOTTOM ~

FACING

0

~

( Of

  CHAM<

,

T OP F AC IN G

,r~,,

~ ' ...

_L

M :IO ]O~lf~F~A:C~IN :G ]t

r-T

J

~••

BOTTO M FACING

• (a

 .. .  .~iL...~CJ

 

fRONT

 sn

'I OHT

RAIL

 

/

 

~  

~

 ORNDtS

fOI_ QUAR£

 

FIRST: GLO E ...,. AN D BA CK

FlAMlS TOGmtOt

No. ;6

DIl WU RUNNIIS   GUIDIS

O nc e th e m ain c ase is c o mp le te . b eg in w ork

o n th e d raw er sup ports. E ach sup port con

siS ts o f a r un ne r

an d

g uid e. se c F ig.S.

RUNNERS. To make the runners (1

8/20/2019 Woodsmith - 076

10/32

Woodsmith

\IT,\CHIDP.

To fasten th e

lOP10

th e eabi

net, )

first

glued a p air of cleat...inside the

c as e.s ee F ig s.IO aJld lO b. N e xt, w it h th e to p

lyin g o n the be nc h a nd the c ase p os nio ne d

on i tups idedown.centerth e lO Pon thecase .

T hen d rill screw ho les thro ug h the c leats

i nt o t he u a dc rs id e

o f th e lO p .s ee F ig .

lOb.

MOLDING

~

COVE

Cl.£AT-

@

T P

 

KlCKBOARD ~

FRONT/BA.CK

8ASEFRAME

FRONT/BACK

f-....

 

BASE

FRAME S IDE

 

8ASE FRAM E

1  . . . · 0 .

 

-

N

8ASE

l - - 7 : .  

\~•

FRAME

SIDE

  o

SPUNtD ~

M T

OINT

1 ~ 1 ·

 

~

\

 

,

KlCKBOARD

CUT SPUN  T O m KtR f

StDE

N o. 76

ClAT

b.

CRO SS S EG nON

In  COVE-

In

o

N ow e nla f)(e th e s ha nk h ole sin th e c le ats 10

le t

th e lO p m o ve with changes in hu m id ily.

Then screw (d( )n 'Lglu~) the top inplace .

M OUlIN ;.Todressupthecabinet.Iglued

co ve molding strips

(R)

a ro un d th e case

where ir~joined IQth e b ase a nd th e lOP, se e

('igs. 1 0 W I d lOa.

,, 

O\ltlt·

HANG

 ax t ....

1I h.WOO OSCI IW

.,.

a,

CROSS

SECTION

\

ROUT.UllNOSf-

ON TOP

®

NOTE :

GLUf .C VI

MOI DING1N

 '\ACtAFl'£R

TO P   SC J l EWED

TOCASl

 

to

BASE

 

TOP

~ ~~~rl dh  h e

bask

c as e o f

I  

th e

nighl

stand

com-

pkit', work au

begin

on  h e base. TIle base

assemb ly consists o(

a base frame that's

glued on

lOP

ofa kkk-

board trame.

B,\SE FRAME. To

make th e bas e f rame, c u ta frame front

(M).

frame back (also M)a nd tw o fram e sides

(N)

to w i dt h, s ee fig. 9. Then r o llR h cu t a ll

I our p ie c es t o

length,

1

larger

t ha n t he c a se .

Before L'UtUnghe p ie ce . 1 0 final length,

rout a bullnose edge on each piece. First,

rout a W ro un d- ov er o n the to p ed ge . see

Fig. 9b . Then, to r01l1 th e bottom edge ,

switch 10 3 v~ ound-ever bi l raised ~Il

above the route r ta ble .

Afte r

the

p ie ce s a rc

ro ute d. m ite r b oth

e nd s 0 1all th e p le ce ss o t he le ng th s a re 2 14

l on g er ( (r om l ong -p o in t

to

l on g · po in ) t ha n

the case. N ow g lu e the miters together to

(oml th e f rame,

(Hold

Ih e pieces on a O al

surface

untll

th e

glllesets.)

K1Ch' Jj( ),\RII,The rest o flh e b ase consists

of kickboard fro n t (0). back (also 0).

and

tw o

si de 'S (P).

see

rig .

g ,

Ai le r cu tt ing

these pieces to w id th . m it er both ends of

each piece so the length o ( each is ~

. lIur ile r than th e bu ll no s e f rame.

Kf:RF I t SI'I1. E. To keep t he m it er s aligned

while clamping . cu t

a

kerf in

each

miter.

and cut a spline 10 fitl'3ch k erf. s ee 1 1 11 .Ie.

,\S.~f.)18I.Y.Af te r t he

joints

are cut.

giue

tb e k ickb oa rd fra me to ge th er, T he n c en te r

and glue the base frame to the top

of

th e

k ic kb oa rd .s ee f iR . 9.

S ho p N O le:The re ' sa t ri ck t o cen te r ing th e

b a se fr am e o ve rt he k ic k bo a rd f ra m e w it h

an

e qu al a mo un t o j o ve rh an g a ll around. FirsL

draw a centerlin e On al l four p ie ce s o f each

frame, s ee F ig . 9 .Thc n s imply l ine up al l th e

marks an d c la mp th e a ss em bly in th is posi

t io n wh il e t he g lu e d ri es ,

 ASF. T O C AS E. To attach the base a

s

s emb ly t o t he c a bin e t c s c o d ril l s ha n k ho le s

th ro ug h th e b 3S C r am I', s ee F ig. 9a

No turmhccaseupsidcdcwnundceruer

the base frame

on

th e ease .

Then

m ark the

100 3UOnoflhepilul holes t hro ug h tile s ha nk

holes, Fina l ly , d r il l t he p il o t hole s a nd s cre w

th e b as e tv

tll~

abinet.

CAalNEtTOP

To c omp le te th e c ab in et , l started w ork o n

the so li d-weed lo p

(Q).

Ueg in by e dge - gl u

in g e n ou gh ~ . sto ck to m ake a blank IS ·

w ide a nd 22 l onR·M e r th e g lu ed tie s. p la ne

th e b la nk f la t an d tr im

iI2\1.

l ar ge r t ha n th e

topoCthe case. SC'eFill. 10 .

RO I'T El>CES,Next. ro ut the sam e bull

no se p ro fil e On

a ll f our

edges as on the base

f ram e - bUI (o r t he lo p. th e \4 round-over

is o n th e I'p er cd ge.

8/20/2019 Woodsmith - 076

11/32

8/20/2019 Woodsmith - 076

12/32

No. 76oodsmim

3

1 1

 

.-_- AU)CIUAlty

 

.. -A,Ul Il AltY

1

ST P

~.  ltNe~

FENCl

 

•

 

r-

~mp2

 

~. 

. -

 

r1

i ~ O I t I (I t l c .

 

_ M I

If

•

I

•

I

CUf\ ·

OO

\  

cut~ •• RAaa.tf

~.

I :

AC [ S ID OF tACH PIl ON 8 :A CK Ofo (A Cf f

  P S f C  

. . .

f

,.

 if

 OTTOM

.

11

CUT~.··WlDt

GROOVE lONG

fHt- ~Gl M

Of

  ltf fRAMt: StocK

 

A

t fir st. it m a y s ee m lik e m a ltin g th es e

picture

frames is a

rather

involved

process. It lo ok s lik e th ere 's a lo t o f fittin g

Ih in little SQ uares of v en eer

in

perfect

position o n th e fro nt or th e ftnm es. But it s

not

th at difficult

The   veneer is

actlJa1ly

a :V. · thkk piece

ofwood

tbat'sglu cQ

to

th e fronl

M lhe 61 1nw

and t hen tr immed o ff t o l e av e on ly ~.I l hick

ness. And th e designis routed through th e

veneer j us t d e ep ( 'nough so I ll l' c o ntr as ti ng

wood ( thl ' f rame i SCIJ)

shows

through, (For

var ia tions on th e b as ic d e sig n, s ee page 15.)

COltNER JOI~ I'S.

There s s ome th ing e ls e

d if fe re nt a bo ut th es e I'nunes-they're

11 0t

joined

with

miter joints. Instead

I

used

a stub

tenon an d groove jOinl, se e ~1g.1.

The g ro ov e serves a double purpose, In

addition

to h old in g th e te non a t th e c orn er s

i t a l so ho ld s the pictu re , g la ss , an d backing,

And by

leaving

access at

t he bo tt om

ofthe

frame, the pic tu re can be eas ily c hanged .

l S FUM

Thefirst t hi ngto dec ide is th e size photo you

want to frame, All the measurements

shown

he r e a re fo r a 5 x 7   phuto. see Fig. I.

Begin wo r k

on

th e

base fram e by resaw

ing a

32 · l oug p i ece

o f s to ck

to ~

thick.

Then

rip

il

I 

wide.

GROOVE. Once th e w o rk pie ce is c ut to

s ize .t he next step is to CUIth e g ro ov e [o r the

stub

tenon

an d

groove

joinL To a ll ow

fo r the

correct setback

on the front of the frame

after the top layer of w oo d is ad ded . tlu..

groove is

CU I

off-cenleJ' on tile thickness of

t he workpiece ( I- t back f rom the r ron l face ).

Icutthe groeve ift6'wide.1ltisaccomm(,

dales the averagethickness

of

glass ~12·).

oPl ional mat .

photo,

an d I-t -lhick backing.

To

CU I

th e groove on the ta bl e s aw , a d ju st

the d ado blad e to t O U I \I , o(Icep. se e

Fig.

2.

Now pial th e  irm face (If th e wo rkp ie ce

aga ins t t he

rip fence and cut the

groove.

FRAMErlt;CI'S

Once th e

I\TOOVeis

cu i in

th e

workpiece.

th e f ou r p ieces o f t he fr am e

c an b ec ut to

length.

see F-rg.

1.

Cut

IW O

si des

 A

8~ lo ng. a nd t he top

 B 

an d bouom

(C) p ie ce s e ac h

r ,

10nR .

sruHTF.NOI

8/20/2019 Woodsmith - 076

13/32

l3

oodsmitb

FRAME fACE

PA S S

f'AAM[

OVER

an

 Il OH . R IG HT TO

un

I1NCt

AUGNIJTwmt

LNSIDEfOOlS

O f F RA f\f

V-GROOvt

an

CHAMFl.

OUTSiOE

 DGUOf ....... 1 1

2

 

WAS'll

 

SUOE

 aAMt

lA CK A LO NG

• • •

  TO P

LAn,

f R A M I

ffNCf

GWE10P

lAYfft PltCfS

TO lASE fRA.M 

E N D S

a 

WTTT~ LAYER

PlEas TOGnKlR

\

 

fRONT FAa

lNSUJ   nuac S'AClas

IN GR O O V E W HlI E

OWING UP lAME

©

 

lfMPORARY SP CO

a 

R A M i FACt

 OW

/

 

No. 76

IACt ING

SlIt..

a 

RESAW

aorro»

PIECE.

The g las s . p ic tu r e.

an d

backing

slide OUI

through the bottom oi

th e f ram e, T o c re at e the opening. the fram e

bottom p ie ce h a s 10be resawn inlwo.

To do this. SCIthe

ri p fence

~6· from

th e

blade, sec F ig. 4 . Next plac e

thejroll

face

o f th e p ie ce

againsllhe

fen ce and resaw the

piece in two . The

~6 lhick piece is

th e

finished Irame bouom C). B ut save the

w as te p ie ce , se e F ig . 4 n. (R csa w it, if neces

sary. to

¥ l6 

thick,

It

wiD

be

glued to the

o oc kin g b oa rd a s a b ac kin g S ltip la ter.)

FRAMEASSEMBLY.O nc e a ll

the pieces

ar c

CUI, glue an d clam p th e f ram e to g eth er, se e

Fig . 5 . To hold tile b otto m p ie ce flu sh w ith

the fram e f ac e u ntil th e g lue d rie s. I

eurrem -

porary spacers and slipped them into the

grooves

wilh

th e tenons see F ig . S a .

1 OPLAYER

Afler tile base frame is a ss emb le d. y ou c an

g lu e o n lhe to p lay er 0 1 co ntrastin g wood.

You could glue on a ~ -1hick la ye r, b ut

there 's an easier w ay. I glued on a th icker

layer ~ .)

and

th en re sa we d m o st o fit le av

ing a ¥.l:I -thick

layer.

Start by

gluing

on the lO p

layer

in

(our

pieces: th e two sid es

 E 

arceach   Y z  long.

And the top and bottom pieces

 F

arc

each 4~  l on g. see F ig. 6 . (T here 's a

varia

tio n o flh is th aI h as a d if fe re nt wood g lu ed to

th e comers. refer [0

Design

  3 on pa ge 15. 

FINAl . nU CKI

8/20/2019 Woodsmith - 076

14/32N o. 76

j

fUM£fACf

lASS

I UMI

M A T

SlANt>®

UoCK1NGSTaJP@

- = . . . . IlACKJN GaoAlD

~

1 3

TO KO LO (ON TEN fS IN 'RA M £. .

S U D ( BA CKING

  OME)

INT O GR.OOVlo

CI.

FRONT

. . . . . . . . .

ECOND:

s u o

(0VI1O...... )  'loT

AND I I 'MOTO WTO htAMl

\.'):t ·T KICK

GI .ASS

PH

M AT

F IRS T : S U D Eows INtO

FRAM EOPINtNG 'HOTO

2

CI.

POSmON STltJP AT lIonOM

Of

LONG IOGf

00  -

11

D RA W U H E A R O U N O

Sl'IJP 

lftN ltlMOvt

WA STIIN SIO E

UNf ......

HOrCH fOACCO~.Tl

IACI lNO STlfP~

 (

fIG . I

.

S T A N D

e

SlIoNO

®

 

.O JNG

S T R I P

®

 

r 7 3

\

OWl IACKlNGsnuP

Fl.U$N

W I m

lOTTO

Of aACXfNG

  I O A R D

BA CKIN G

80ARO

®-..._

lACKING

SOUO

_@

r ..__

 

9

 OUNO POINT

wmt SANOnt

CI T

14

Once

th e

b ack in K b oa rd an d stan d are

aY

sem bled, you can appl, a fini.h to all the

fra me p arts. I

sprayed

on

IWO

c oa ls o f c le ar

satin p oly ureth an e. O n ce th e fin ish is d ry .

t he c o nt en ts c an b e in se rte d in t he fra me .

G lA S S .S everal things go in Ihe fram e

alo ng w ith

t he p h n to .

T he

firsl

is

the g l a ss.

I

used a s ta nda rd t hi cknes s

  .I d )

p ie ce o f

glass th ai m easu red 5 x 7 . B ut y ou c ou ld

use a piece of W P le xig la s S lid e th e I (la S s

th ro ug h t he b ot to m o r t he f ra m e s o i t d ro ps

i nt o p la ce b ehi nd

th e

frame fac e s ee F ig . 1 2.

~ATA.~n'IICYfO. [f you reu s in g a mar .  

I( S into the fram e next, P re -c ut m ats a re

o ft en a va ila ble a t f ram e s he ps a nd art supplr

sto re s in a variel),

of

colors,

\ 11 th t he

m al in

p la ce over th e R1a:;s .slide th e p ho lo i nlo I he

frame . f ac e d o w n o n th e mal .   C F ig . l2 .

BACKINC UO . < \IU ). F i na ll y. s li de t he back

in g

b oard (C )

intO

t he g ro ov es

in th e sid e

pieces. see F ig . 1 3. l'u sh it a ll t he w ay in .

FIIJ . .ERS .Depending

on the

thickness

of

th e g la ss a nd th e m at ),OU u s e th e contents

of th e fra me m lg ht b e 1 00 lo os e. I f t his is t he

case. rem ov e th e b ac kin g b oard a nd in sert

one or m ore pieces o f cardboard or beavy

p ap er a s f ill er o n la p o f t he p ho to . T h e n s lid ,'

t be b a ck ing b o ar d b ac k in p la ce .

FINISH AND ASSEMBLY

T h e l as t s t ep in c o ns tr uc tin g a p ic tu re fram e

i s t o

make

th e

badt in g bo ar d

a n d l a ll d .

T he

b ac kin g b oard h old s th e p ho to an d glass in

th e [m m ~. A nd th e .la lld is a w e d g

e-

s h ape d

block

sc re we d to th e back of th e backing

board. se e Flg.9.

BA t :K l :SGBOA RD .The backing board

(G) ca n b e m ad e of an y still  1I · · th ickmat

8/20/2019 Woodsmith - 076

15/32

8/20/2019 Woodsmith - 076

16/32

ptATJORM

~Ot-TO·SlDEO J ;

SMA-UtA: WORK9fEC 

2

N o. 76

h o le s in a n oversize workpiece

O ik e Ih e seal u f th e S ho p Stool

on page

18).

y ou ca n in crea se

your dri ll in g c ap acity by posi

lioning the p la tf o rm differently.

T o do U .is. po sitio n th e

pial 

fo rm s o il f aces [ ron l· lc rback on

th e drill p re ss t ab le. se e ~iJ .3.

T h e n . b e f o re you clamp il in

p lace. check to m ake sur e the

ed l1e s a r c pr op< 'r iy o ri en te d i n

r el at io n t o the table.

WooJsmith

3

POSITION Pt.ATfORM

fRONT·Y 4A K

fotl

UJtO 1t WOA.Kmas

1 6

DRILL PRESS ANGLED PLATFORM

r-osmox

PtA11 ORM. To

uS C

t he p la tl om l . p o si ti on

it

on

the

drill p re ss t ab le

M

th e edge of

the platform is p r lte to the

edg e o f the table, see F ig. 2 .  If

y ou r t ab le b round . ori en l th e

platform

pcr~ d;r lnr

10

an

imaginary

line

[ rom h e c olumn

IhroURhwebi .) Thenclampthe

platform 10 t h~ d ri ll p re ss t ab le ,

N ote: If y ou o wn a sm all drill

press and need 10 d r il l a ng led

FIRST:

AlJl N

en W f T

(INTER 01 fAet.£

DRILL PRESS ANGLE GAUGE

I.v

 ii

......u

 t ~~

0... ..£

t

ECOND:

\. nlTT ullA NO

......... nGHftN WH N

en : JS.N

AUGN ltENf

WmtGUiO

2

the bolt

(o r clamp)

that

allows

the table to be tilled. an d tilt the

table so the edge of yo ur angle

g au ge b uu s up aga in st the sid e

o f th e bit. see rig 2. Now lock

t he t ab le in t hi s p o si ti on.

Note '

Before

you begin

dnllillg.

it s a

good i de a 10check

me angte

once more.

just

to

make su re th e table didn t move

when you tighk lled the clamp.

Then glue and screw 0 ,se

w edges to a scrap piece o f p ly ·

\ \ 0 00 . N o serewa s e co nd P l( C 4

o f p lywOodt o t hi s assembly as a

p la tlo rm f or c lamping

the jil

to

t he d ri ll p re ss t able. see F ig. J.

CE.  TEK TABLE.

Before you

c an u se t he p la lI o rm . ) ,o u l1 nee d

to center th e tab le in relation 10

the chu ck . (F or info mm tio n o n

how to do th is, see the Shop

N{)tcabove.

o r a S lraig hl ro d in to th e ch uc k.

see Fig. 2. Next . loosen th e

c lamp tha t h o ld . the table 10 lb .

d ril l P I < S >c o lu m n N o w . p e s i

tion the table

so

the bit l

c e nt er ed o v er t he c e nte r

hole in

the table and re-tighten me

c o lumn c lamp.

TII.TT \Jll£. To usc Ihe gauge,

s et it on th e ta bl ew ith th e a ng le d

side againsllh~ b iL Th en l oo s en

a 4 - 10 11 8a ng le d b lo ck o ff o ne

en d o f a s cra p p ie ce , se e F ig .

I.

CE~iER T \BI.£.

B efore you

 lID

uSE his gauge. you ll Deed10

tine up t he d ri ll p re ss table

with

th e

centerpoint

o f th e ch uc k. If

these

aren 't in alignment 10

begin with. you11end updnlling

th e ho le s a t a c om po un d a ng le .

To align the

table

10 the

chuck, f i l l insert a l on g d ri ll b it

Shop Notes

.liow doy ou d rill angled ho les

w ith a drill press if th e table

duesn'lli lt? Simple- yo u build

an aux il ia r y table 10t ilt th e w ork

p ie ce , r ef er to F ig . 2 .

A.>;GlJill pI.Xn  ORM. T o b uild

an angled p lnt io r rn . s ta rt by cut

ting a pair o f m atching w ed ges

[ rom s cr ap SOI he m it er ed a ng le

of tbe wedges m atches

{he

de sired angle of the holes you

need 10dr ill . see F ig. J.

• Drillingan gltd ho lesonadri ll

press is a Straigh tfo rw ard m at

te r - if y ou r drill p ress table

tilts.  If your tab le does n 't tilt,

see the Shop Note below .) I~ut

even

if

the ta ble 0011 be tilt ed .

you may ha ve a p ro ble m s et ti ng

the ta b le at jUla th e r ig ht an gle:

W hen w e W I < f C building th e

Shop $1001 fo r this issue (see

page

18).

we ne eded to

drill

holes at an exact angle . Other

w iscallihedrill cd

parts

wouldn't

line

up fo r a ss embly. But I've

never been comfortab le r ely ing

on th e angle in dic ato r that s

built-in 10the drillpress table .

So.

to sel th e driD press ta b le

at just the right angle. I m ade a

simpl e

ga ug e

u si ng my t ab le

sa w

miter gauge. (I 'm m ore corn

tonabl e w i th i ts a o cu ra cy .)

M AK E

G :\ \lG£.To m ake a drill

press angle gaug~. seuhc miter

ga uge on your table saw 10 the

de s ir ed d r il ling angle . T he n. cui

S OPUR

RO MI PS

OM 

1

8/20/2019 Woodsmith - 076

17/32N il . 76

17

CHISU TOWARD  LHn

ASYOUWORlC

 

2

FIRST:

SECOND:

tOOGH-TtIM

MOST

Of

ttNOH

CU 1 RUSfot WITH

wrnt aACX SA W

HAHDCHIUl

. . r

ri3

-

.

\

;

l. .

• AlI r

a mblinJl

the

Shop

51001

(,hollo

nn

pagl .

18).1 ,,, , ,

(a c- ed w ith th e pn.blem o f tn m

lIIing Ih., , · rn h . o f t he p ro tr ud in g

wnon , f lush w ith th e

..cal

an d

th e 1 e 'S < . ' . ~ jj{.I.

Th~ r ea son Ihi ;' ltkkyis th at

none or Ih~ tenons are t r immed

O ,h 10

allu'

~ur lace. S o I lw pro

ce du re I fc.u nd to

be mo st a cc u

rate

j

o t rim th e tenons flus h in

tour

 1f J)~1 .

jnJothalld

to o l : $ . .

ROll.II TRI\I.Thl' 6 ,1 >lep is

10

rou~h'lrim Ihl' ....

d, or th e

tenon'

  . h a hand '_ '''.

Iea- ing

aboul

V protruding. se e r l j 1 . I.

Thi' k 3'....I'''''

II)

be chiseled .

CIII,fLFlI II . Once the

l('nJ:t..

~

part of the tenon ha~

bt-'t n

n'll10\t:d,

th(>n~t ' 'tepi~lo

chop ,''''ay Ih~resl wilh achis.-L

To pre,enl j{ougin jt Ih e adjo in

ing  llrfact

O,

work your W3)'

around Ihe trnnn , chiseling

loward Ih,' ,·cnl~r.see Fig. 2.

sun- to the ten  0, not the sur

roulldin~ surface.

An

electric

 3IUl< f.

  ' ; u , a

  o r J t e r

smding 3I'l'3.

would reduce th e su rro un din l

( r i l l

~ min) , m c e

111M . 'qukkl}

thn n Ih,· (end groin) tenon, This

w ()ukl re-uh in a

 dished

area

a ro un d Ih e tenon -not'lenon

Ih:O l ', pt'rfcclly flush w ilh th e

s u rr ou ndi ng s ur fa c e.

 uaighl s cr ap erw or k- f in ,' hen-,

  0 5,\IOOTR.The final 'Iell

is 10 sand th e surface 01 th e

w o rk pie ce sm o oth . Astain . if

beog h , ·

edge

of

the

f rame.

uniform d ista nce fr om

the frame

edge, The guide also stops the

ro uter a un if orm d is tance (rom

t he c om e rs (¥.' fo r th i sj (U id t' l

To make the edg e gui de , fil l

re pla ce th e o rig in al ro ute r b ase

with one m ade (rom I,  \I a·

son i te , see r ig. 1 . Then , (o r th e

the guide itself; cut an()lher

,OU...

D4$TAN«(

y.o4tOC)V(

  IT

•

AUG>«DGt

Of

GUll)(

TO

aNn.

O f' '

a.

To lI e l around Ih i ~ p ro b lem

you can use a V scr( ) (.v ,· ,u l t'rbi l

Instea d, S in e,' a V · grtlo v(' b it

h . ,

no PU O Ibe ari ng . Ih ,' pond can't

interfere. Then . 10substitute (or

tht' pilol bcar i J1J •• 11 .1 I :h• -hop

buill edge j (Uide 10 Ih e rout e r.

An edg~ guide doe s 1 0

tIting>. FiN. il k.~'])S

Ih e

bil a

• A fmnl l ' an d p an el u ni t looks

mor..lini~hl·difIJ,l·insideedgcs

of Ih ,' Iram e nrc Iil(h lly

cham fered U ik~ on the N ight

S mn d, P 3lIC 6 ), R U I ro utin g.

chamfer on the , edge. is a

problt-III if IIw u n it i 'assembkd

- Ih . . . .pand

in ll rle re s ith th e

p il ot b c3 ri n~ o n a c ha mfe r b it.

ROUIING INSIDE CHAMFERS

•

8/20/2019 Woodsmith - 076

18/32No. 76

oodsm i rh

PROJECT

1 8

S  P

O V E R A l l D I M E N S IO N S 1 4 W   26  H

A Soot I) 11'.x  4 CliO

8 LeQ {4) Iv dowel' 2 6 1 1

C IJpperSltet¢I IeB(2)

  ill dOwel· 1 2 1 1 .

D Loy/acp-l 1 IIY .t eve . ou r

shop

manager .

showed

up

i n my o f fi ce

with

a request ,

 l

t hi nk i t's ab out t ime 10 r et ir e t he old m ew

sh op sto ols an d

gel

s om e n ew e nc s, 

Okay: I said,  but how about

trying

to

b u il d s ome o u rs e lv e s. t w as

th in kin g th at

I' a l w a y s

want e d

10w ork o n a w ay 10 hol

lo w o ut th e s ea llo r a s to ol.

S ieve look up the challenge. W ilhin a

c ou ple d ay s, h e an d K eD ( ou r d es ig ne r). h ad

a p ro to ly pe 1 00 1.(A n d e ve n ta lk ed m e in to

h elp in g th em m ake the rcst o t th e S IO OIs. )

JIGS. As expec ted .

th e

chal leng ing part

w as d esign in g rh e

jig

fo r s coopin g o ut the

seat -

wi th o u t u s in g

a la th e. It's a ll d on e

with the routerr id ing on aeouple of runners .

We 'v e d on e a s ep ara te a rtic le a bo ut making

an d

using

th is j ig ,

SI

8/20/2019 Woodsmith - 076

19/32

19

il 76

or .......

TllJTA8t£

10 0

(lA,M SO

  1 t O N T

(DOt tS

'I.,.,NDKUU.

TOllfANO

COlUMN

3

. . . .

l lC'lJlace

the

sear

fac

e-u

p

on m pin

III

Ihe indexlng

jig

and rot.31e

it

until a d ;'l II un ,d h n e on th~eat l ines u p .. it h

th.. t'llll,-rlin un

Ih

JI~.Here's th e

tricky

part- JlO t,u,ti,,~m i   jig on th e tille d ta ble.

rod

tho'. I

II,'

u p th e c en te r of your drill

Il <

tabl...

ith

Ih , p oun

of

) 'OUr1 ·

drill

bit.

Th ( II.aclJUM tilt' (r lnt t 'd ~ e u r t he jig SO

i tO

TI' TT\lII .. ,

 lwn.xt episloliltyourdrill

presNote' ,

olll>age

16.)

,

.

,

•

uo

SE AT

@

. .

LEG

V

~~

. .

~

~

7

. . . .

\;

: t S ;

. . .

LOWER UPPER

STRETCHER STltETCHER

4

NOTE:

UXATt ClHttRPCMHT

ONTOPANDaonOM

14· .

1

. .   ~ , - = = Y = 4 _

~ t ~

= _ , ~ ,   . = ~ ~ < = = = ~ ~\ . , t , : = - : ' - _ )

  ~ _ . . . . . _ . . . . : u . . .. . . . . . . . . . _ _ _ _ _

,

•

SEAT

•

I ~  ,ork on tbe ,1 00 1 by bwlding tilt· (

seat It 'tan'oula'a luarebLmkand IMn

can bt· cut or turned toa perfect cin:1~

 ~.\T A - To1 . 1 1 < ethe _1  A . IlItl

b r IIlu in ll up enough 11 1 .; -th ick sto ck 1 0

m ak ,' a IS quare b lank . Then trim the

blank

101 1 1 1

x

I~I~', ......•Hg. L

Now d rdw a pair of diagonal line» on b I

sid(', 01 1 1 1 1 ' l a nk ,

se e rig. .

The i nt er se e

tion ()flh~

8/20/2019 Woodsmith - 076

20/32

CUT SPACtR SO PINal

l AD IS CENRRlO ON UG

MAIUC c:tNTtRUNf

ON IHHO fACl S

OF AU fOUR UGS

9

ing linescentered on the lega,The keyis the

spacer - it's CU I so me pencillead hits th e

center

of

the

leg,

sec Fig,9a

T o d raw a lin e c entered on a leg . hold th e

gau ge so Ihe guide bar touches

  o t

legs.

see

F ig, 9. Then.

move the gauge up and

down 10 make a m ark.

KfJlflNO

JIG

 ENTIRkfRf O.

OHOOWll

7 HOlDoowtL

  \ I R J N G cur

No. 76

oodsm ith

 

16  t 10·

I ' lYWOOO

AS S£M8lY

PLA f1 01tM

 

INSl:lTlfOS

INTO

S f AT

ANO SET IN

PlAt1CMtM

8

Note F o r a p p e a r a n c e ,

 

r o t a t e d t h e l e g s s o

th e kerfs on

oPJlosil~

le gs are p ara llel

to

ea ch oth e r, see

Fig. S a .

MARKING {:AL GE.The m arking gaug e

consists of a lo ng g uid e b ar . a spacer. an d a

pencil, see Fig.9.

when

(aped

together

they

[a rm a st· lf· aligning marking g au ge fordraw -

 

lW stUGS so

t lRFS O N O PP OS i:N G

LfG5 AA £ PAAAU£L

 

a

I 

~R4-:7,~' j

 1\... .

1 1 

snttTCHIlt

 

fs

.;;;;s .

,...-----.\11......

•

:

... 1)1 . 

LOWER

STRETCHER

(,, > ' oowtll

@... .

 -------------

6''' -------------1

•

L£G~

1 1 1 ~ : - =

V i lh t he seal co mp lete, w ork c an b eg in o n

th ~

legs

and stretchers, I used 111.. dowels

forme

leJl and

'is

dowffi1forthe Sl el£hl'l'S.

(t'TTO LENG1H . S ta n b y cuttin g four 1< 118

 B  1 0 l en gth . _

Fig

5. Next . round over

the bottom end

of

each teg (8)

with

a W

round-over bil inthe router

table.

The lenl, 'lh

of

th e

=chcr l dependon

th e angtp C [ the legs. S in ce th e legs ar e

' 'Playt'

8/20/2019 Woodsmith - 076

21/32

~

13 I

<

aOT T snuTC~E~

so I« Rf S UN f UP

 ORIIONT UY

\'(I,.x smith

o. 76

Now that th e holes are dr il led. th e s too l can

12

be assem bled . T o do th is, ap ply a S ID W t·

ling glue 10 the upper and lower stretchers

an d insert them in to th e leg s. TIle n. s et til.

le gs b ack in t o t h e a ss embly p la tf orm a nd ro

la te e ac h s tretc he r s o th at a ll tile ke rf s i n t h e

  ~~~

teno ns lin e u p horizontally, r ef er L aFig. 13 . ~~~~~~~r

N ex l a pp ly slo w-se ttin g glue 10 Ihe leg ~

ten ens, an d p ush th e seat o mo th e legs , s ee

Fig; 12 .

Noto: I u se d a ru bb er m alle t

10

assist

th ese tenons into the m ortises, w orking

arou nd the seal u ntil th e te non s bo tt omed

OUl

on t he ir s hou ld er s.

WEOOES. T he n ex t step is

10

c ut a nd trim

the w edges (o r the tenons. Fo r more on c ut-

ting and fining we dg es. se e p ag e 2 5.

To inse rt the w edges .

1i '1

ap ply glue in to

each ken. Then, drive. wed ge im o each o f

the te nons, see F ig . I~.

N ow the tenons and wedges can be

trim m ed Gush.Formo re on th is p ro ce ss. se e

ShopNotcs.pag~ 17.

FlNISII 

To fin is h the stool. I w iped on a

co at o f

G eneral •

i ni shes Seal aee ll an d

IWO

coals o f Arm·R .&al

ASS£M.MI . STOOl. ,ARTS

AND T AP l OG ETWU

  SEAT TtHOft :

 

mtt

DRIWNGJiG

ON   IT

A ND

CL MPTOT aU

1110

 SSEM LY

Mt SU UPBOM

8 TrOMOfUG

TO lDC Tli HOUS

fOR SntllCHW

 

DRIlL sntETC:Ii£R HOtES  To drill the

s tre tc he r h oles I finn mad. a sim ple jig

10

h old th e ro un d legs stead y whi le dr il li ng.

T he jig is ju st a p ie ce o f s c ra p wood w ith a

'i s  .widegroove. see

Fi g. 113 .

T o u se

tlw

j ig . 1i rs tt ih t he dri ll pre ss ta ble

to 7 '. T hen . c lamp th e jig

L O

th e table so the

groove is cen tered un der a W bil and

sq ua re to th e e d ge o f th e t ab le , se e ~1 g. II

Now drill

a

h oi. in ea ch

of

the marked

loca

tio ns. Note:

T he

tenoned end

o r

eac h le g

is

a l t h e h ig h e nd wh en d rilU ng th es e holes,

O n e th ing be fo re dr il ling the holes . The

location o f t he h oles (9   an d   up ) are de

pendent on

IWO

thing s: th e lingle of the leg

holes drille d in th e s ea t, an d th e s hou lder-to

should er

distance of

th e

stretchers

S in c e irs e a s y 1 0

be s li gbtly

o ff o n o n e

of

these

measurements . il's agood idea

 

hold

th e st ret chers alongside th e legs and   eye

ball

th em 1 0 s e c i f t he s tr et chers alig n w ith

yo ur m ar k s T h e re s s e m e f o rg i v e n e s s

bu t i f

th e y'r e w ay

o ff .

you

m a y n ee d

to r epos it ion

th e s rr et che r holes .

O nce t he ceni ered lin es ha ve b ee n d raw o n

th e insid e

faces

of the legs, t he

nex t s tep

is

10

mark the loca ti ons (heig ht)

of

the s t re tcher

holes on th ese lin es. T o

p re v e n t

th e h ole s

from wea ken ing the legs.

 

f fset th e u pp er

and

lower stretchers

by3 . sec rig. lOa.

MARK STR£CTUERROtES.

To mark the

up pe r stre tc he r h oles. m easure 9 up (rom

the bottom o f o pp os ing

legs

an d

m a k e a

mark. se e Fig . lO a.The n. m e as ure

6

up on

th e re mai ning

lines

an d

rnake

arnark

to

indi

ca te th e lower Stre iche r ho le s.

LEGS ISTRETCHERS C O N T I N U E D

8/20/2019 Woodsmith - 076

22/32

N o. 16

- ANGER.(CiSS

I V OT P IN

_ r

JIG BAS

CROSS

SECTION

BASE

Ridtl/lI

alvlIg

tlu: (,wl'cd

1'tlil~ofth,

j'll.

tbr

router ~ 4t )lr/rt

dtf'pi l

i

 fu lIlt

('I. tt~·r

o.ftl

blank tbnn h.

8/20/2019 Woodsmith - 076

23/32

4

;lft'r makj'l/J olte II   *'

wit) , II

r lmk, ',

rob1l1 't1 ~

I#'IrlI:pIf 'IJe «> ldmak

IIltot1,,,,, Por b C   r.rmlml ()ft/j.l 1 .'O>*pi~

IIJllIllrt it'~I.·IrI$

  hfJui4I)1:N'I(lI). li l/ h

  y

SEtoNO

PASS

noSf

 PASS

3

Thp.,,~pi l i 't '{1

rou.ttrlJil ll ilJ lilr ~ 

'rol bitl,.k

i t <

li08ilioli.

2

Mo t a~' .troig/,t

bit i~

ilt

,(I'r and  ,1 the , ')II~r1l~Y() 8Ih

miL...Ad)i~t Ihftlltti'I{(deplh oj'lheliilso

II fltl th e '1iQ'·J ..:pirce ll/~·.r,.omth~ ¢fIt

2 )

•

o

W(l(>Jsmi th

o . 76

Roumt

lAS '

,-RAIL

>0  ~

 

-

---

1

SlitkU $ . .t J t51 I 1>lk{ lhtJ ~op tf f liJ

bet1 t>e > llh ~ig ~   l ~i.dt  /

T It~ /I P I< / t t he

pit'OIpi~ lqJ

(./I'I'OIifIh

Ih

baM lnt()th6ce. tRt/wl~

j > r

11u< W/),*p, ,

8/20/2019 Woodsmith - 076

24/32

N o. 76

 

NexL rotate tlte workpieceslightly

and push

it

barJiinto

ths

router bit.

T iI , p u lt i t 01, / a n d ro ta te a g ai n. Co n ti nu e

itll i

)1 1J,,,, 1

unti tne tmo« is complet».

 

ROTATl-WOR.i PIf 5UGKTlY

A N O T Hl H

MAkl AIrf01 HtR

PASS

centered over the ro ute r b it. se e Step I

A d ju st in g t he b ci gh lo ft he b il i sa tr ial an d

error process. Using a scrap dowel . slOWly

s ne ak u p o n t h e fin al

height

W h en t he t en on

i s j us t

slightly

oversize

10

fi t in t he m o rt is e.

s top and sand the tenon for a n e x ac t fi L

TECIISIQUE. T o rout the tenon . push the

d ow el in to th e b it. see Step 2. T hen p ull th e

d ow el o u~ ro ta le

i t

s li gh tl y a n d pu sh it back

in lO t he b it, s ee

S t e p

3.

\X I

oodsmi

rh

2

T he su pp ort

blocJi itiems

IU, ,

at ,r bit . To 8tOlt Ih e 1

8/20/2019 Woodsmith - 076

25/3225

uc btnllho. 76

 

T IIP> . rut W l 't lg e H t o leliglil. Positio»

Iii. rip/elite 80tile II'f'tige,'fall o flo

tile

left

o ft/ r e blade.

This

~ pl lJ UI/rom

bi>ldil lY 1   ,I ,efd/,mr,e.

~

co r

WlOGU

so TMfY

tALl AWAY

bl a de a nd th e fe nc e is s lig htly le ss than the

width

of

the

ker f

in tile

tenon, Then,

ti l t the

bla dcto th t de sir ed a ngle   3 in my case).

1'ECIINltll,E,CUI

the

wedges

to length On

[ he ta ble s aw . s ee Steps8an d 9. T hen . I)'; UII rip ft lice

ge,

dixt~ltll·t

)( (lllff t b la de n ,,1 f f t ., C f

,.•8/inllll  11~8. (/10.'

kerf'

lite 1£11011.'Ttum

l ilt b ln rl .e

  I ll pUdi l ll o , .kpiRcc a/IJ',g/ell(P.

n

fIlAO£

T 3

POsntoN RI f£N a

S O IL A D E IS C tJrrl TE lU t

ONUNE

OtalC QN

7

lVfrl }l'.«lItSI} bo t tom . .. Iigldly I...

tlw

I .id ill o f k lJ l j. T h en n tal ~

r l lmll t t in spr ead (c 1W l ight i tJt t)r t . lSt

zi

r:J, i l ,. prot l l l ing

IltQ.tl1 l um

gi l( i t1{18ur/a(e .

TAPU

JOOSM,4U

S U GHnY U S S T HA N

klru IHnNON

  _ , . . . . . .  

the ken111en I expenmeru

with

the taper

a ng le un

III

th e w e dg e s pre ad . th e te non an d

loc ks it tighl in the m ortise, see Step 7. (On

t he Shop S tool. I u se d a ta pe r a ng le o f3 · .)

There s one morething

to

consider abom

w edgl'S- grain d ir ec tio n. T o k eep wedg es

from br eak ing . the g r a i n should run p,1m llt 'l

to the sid es o r t he we dg e. s ee S te p 7 .

SET·lP.

T o S Ctup y ou r sa w.

fll'Sl

position

tile r ip tence so th e d is ta nc e b etw ee n tile

 

To ( lit a kr 1 ..T l r I J t  ~erta

 tl/Ol

i

till' k'l'fill l j.g

 lid

II 'u

it

IIp~id

, l U I   T il t , ~.

t U i . f . ( .

t l t ( 1(,'OI·kj}lt'Ct'..,:o

t J l e

e ••d

gmrn

oftlu:

ft ?lt) ;4 »r to th f

t t ,t tlillf.

To do this. I CU I the kerf on th e ta ble sa w

s ince mos t c arb id e -t ipped b lades

ar e

about

  ,so ·lhick.NOle: If

y o u r e

working w ith a

small tenon and n thi n kerf is required. yo u

c an c ut i t o n t h e b and saw or with a hand saw.

To determine th e d P lI l oCt he k e rf . i ns ert

the tenon in its m ortise and m ake a m ark

ne ar th e

s h o ul d er o t th e

r e n e n

wh e r e

it bo lo

t o m s o u i

in th~

m o r ti s e T h e n m a k e

su re th at

your ker f doesa ' Il l below

this

mark .

N o w that kerfsarecut in thetenGns.thefinal

s te p i s tocurandfiuhe wedges . Even though

the concep t o fa w, '< l ll ~i s s imp le. , ,, ll ing the

perfec t s ized wedR\ c aobequ it e adwlenge .

T ha t's b ecau se th er e a re thr ee

variables

10

an), wedg e: l en gt h. th ic kn es s, a nd t ap er

an d eac h one a (f . , · tst be o th er . s ec S tep 7.

Gt:IO £UNES.Fortuaaiely .th er c's a s im p le

solution 10th is pro ble m. I cru t the wedge so

its bottom i< s l ig ht ly les s than the w idth of

WEDGES

4

TI}

l fInk- a kr,.jI'/ T j.g. draw a

IlIIf

centered  ii

til.,

Ifllgt', uf   m (tJ I);prt:

  J 1 . g . ~ .

Thrn, drill a holt· centered O,l

t t ~

lifl/ It}

actl pi (lie teuo».

DalU Hau

S A M f

Dt MlTUt

A S T tN O N

O n c e

th e te non is r ot to

size the

next S tep i s

to cut a

k e r f

for a ....

e d g e

in the end of

tb e

tenon .

To

p revent t hi s wedg e f rom spl it ti ng

th e w o rk p i e c e when u s d ri ve n in . the k e rf is

cut 9 0  

to

th e

grain

d ir ect ion o f th e te n on

r ef er to S tep 5and pho to on oppos it e p ag e.

GUmEUNE$.l3esidesori~ ntirwthe

kerftu

th e grain. you11a lso need to de te rmine

th e

wid th and dept h of the kerf.

On tenons

g re at er th an V i '4 hi ck .1 c u t an lot ·w id . k e r f .

KERFING THE TENON

8/20/2019 Woodsmith - 076

26/32 

No,76

NOaUM? QUISTION

SolV Ing. problem   oJ

uvoidill&one;ntheJirstpiace)

is part of

  '.0'

proj~l. B ut

the

best solu tions aren 't

always obvious - they often

co me (ro m o ne w h o's  aced

the prob lem before.

If you have a probtem.

s olu ti0 n, q ue stio n, o r e ve n ' jo,,,l (J)I (1p Y ( J _ / 1 < 1 i

  I I J d t . a f e 1 t r i lo n t l 1 : : a g o 11 l1 t

forl.d. /3 tber« .Y   ~lythis

,ould 1 1 11 , , .

Pl t ,.d?

/ aJ

t\  ; e } n J J l

Thatcher. .~ ·I .um

W he  glue jo int failu r  0fOI5nRE CO: TENT,Q ui re

often w ood is stored outside

th en b ro ugh t in lO th e s ho p to be

work ed ,

If

th e w ood is im rm -d i

atelycut

an d glued, Il l

8/20/2019 Woodsmith - 076

27/32

TlST

PIta

If PItOHGS

OMR

MOttl tHAN '''.''.

WO OD IS C A SE kAJtolNtO

 lf the

test piece

  I,} I~dl\~erge

merv than a I t l , Itlt'11JJl1~r

il

case

h ar de ne d a nd I h ,' k il n ope r-

3tor\\1 11cont lnucw it h t hccond i

tinning proct ~ until

a

new test

pit, ~

hows

th e lumber

i>

OK.

\ f

uoJ'JllI

rh

o. i6

Lhewood is c alle-dcondit ioning.

 One way kiln olX'rator, k'

II)

see

illheir

lumbe r is

pr0p

Fig.

1.

  r 4 ~cu t

t hi s s h ap e .

th ey

make two equally

spaced

CUISthrough

the thick».... s o( the

piece

wilh

a

b an d s aw ,

 lf the lumber was

properly conditioned.

Ih e re main in g pro ng >;

 'on'l div~rge more

Ihan l lo 'h t'n Ih e c en ·

le r p ro ng is r cm ov Nl:

see Fig. 1.

properl)'

dried.

  Sin ce mo is tu re mu st le av e

a

board

Irom

the outer surfaces,

as th e

b o a r d

d rie s th e c en te r 'ill

1 1 3 V C a hlgher moisture content

than Ih e outer surtares -a cnn·

d it lonca ll ed c as e hardening, < e c

figure b e t o w .

 'rhis produce-, internal

stressesln

the

board

and the end

result mighl

be

a c ro ok or , (jg(

b en d w h en

th o

b oa rd is ripped.

  'hen

ki ln op er at or sd ry lo rn

b er , th ey im ro du ce s t eam

into

--;:;:;;;:::;;::~ ~ ~ tIii l¥= ::;;::;;;S ~he

c ha mb er o f t he

kiln

~..~ -: -. ' _-r~~>-. OSmoN ~

ON IN StJtT A W A Y

nOM lAD  THIN

SL OW tY R A IS E lU\O E

IN 6at

m eth od w ou ld

be

to

start out

wilh

a lhicker mate

rialand then

ra bbe t

the

edge, see

Fig.

3,

UTTIIE SLOT.T o cut

th e

.101

(or Ih e saw blade. start by lower

in g th e b la de co mple te ly . Th e n,

to hold the in sert in p lac e,

tighlen

d ow n th e rip f en ce o ve r

the insert

(nol

the

blade),

see

Fi g , 4 . N ow tu rn o n th e s a w

an d

810 / (1 ra ise th e b la de through

the new insert.

Or you

can use th e

original insert

as a te m p la te a n d

CuI

it to s ize with a lIusb

Irim

bit.

To add weighl an d su pp or t to

either

insert,

yo u

may want 10

glue

astiI enercur (rom I t . Ma

so n ite

10

I h~ b ouom , see

F i g . 2 .

Then

10

mak e

il

easy

10

geuhe

Insert OUI01 th e saw ta ble . d rill a

fingrrholealoneend.seepholo.

TIIlCK INSERT, Instead 01

u~lng_a

mill

material an other

aLANK_.,.-

ADDSnFf

. fX1U

h 

SVPPQitT  

~...::

 

tHSftT

ORAWOUTUNt

Of

  RtGRIIA

IHSUITON

BlANK

2

ri a ls Ih al wor k wel l: phenol ic

(8

ve ry s trong a nd d ura ble p la stic)

and a ir c ra f l p lywood.

S in ce o nly a lew pla sti cs d is

tributors sell small pieces 01

phenolic. w e're offering ~ ,

4116 .

and ....

  -th ick b la nk s, se e

page

31.

Aircraft p lywood is

ava ilable a t

1>\0$1

hobby s to re s,

cu rro

SIMP£.

To m ake an in

se n, b eg in by tracing th e o utlin e

of Ihe

ori gi nal inse rt on to Ih e

th lnbl ank. se e F ig ,

I.

Then cut I t

to s ha p e a n d f il e

or

s a n d to fi L

• \\ oodsmith n l u -«   8  t ll   1t 8

W'·t/.wk lahle, Oil ; .'ris

lila

fil

11110

ca.~1roll

I 0J 'o ', 8 11 1

  If

sa I l ha « a tJti l

s tt l l

t op ll :J li c/ t

r equ ir e s a \ Ii ;· ·t ll ic k m....1. ll

I d e a s t J J ll ,O U c«

l mo t l

  ·

H t r l t 1 1 lt t g iK J t l, tltin (Z1~dRtm g

1'imWilli.

  flallta Grorgl

The uicky part 10making a thin

in se rt is 10

lind

a m a te ria l th at's

th e c orre ct th ic kn es s

but

stil l

strong anddimensionallystable.

MAn:RlAlS .llound

two mate-

THIN TABLE SAW INSERTS

8/20/2019 Woodsmith - 076

28/32

WooJ,mllh

• rROOK -If0lt C700k is ... · r .

 lO ll ll

ha» 10np 'he board tog,(1IglII.BIl/

h r ll o a 1 'f • ripm l lg f na J r e (' n. '; t' II I Tt i)(/~rll(1/

l ri~R t n lId th t- ' h t j ( fr rl , , , rmt )k a g o i

 f

2

Nn.76

1

~ _ _ : : = _ _ •

flO

II -

/lolI' d

  /I 'd.,   f

dijpcltll

to

g I l t . ill/~) IHII'J·/~.Bin '.ftllf I J O / ( i~/t·ftoo

01'1'(T.jlattellll . b o < r r d by pl'f' l1Ig dol/on

1)/ ' t i le

j o l 711/ a J : o

//OU

  {y ttl~1l

llt

c t l t

 , p . ; ; .

BUYING WOOD

The job

of

making

a

good jom t

aClu ally star ts al the lum ber

y a r d I usually pu rc ha se l umbe r

fo r panels w ith b oth f ac es planed

smooth . ( hi.is called 52 5. or

'surfaced two sides. ) This

m ak es

it

ea sier to select boards

that have

sim ila r co lor

aodgrain pattern

WARPING .The next thing I look for is

warp . The d raw in gs b elow sho w fou r c o m -

mon .

types.

B oards w ith bow (the C aeeof a

board curls in a ·U·s ha pe a lo ng its l en gt h)

or twis t ( oppos ite

comers

curl

u p) can

be

diff icu lt 1 0u sc f or m a ki ng p an el s.

But boards thai arc crooked (Oal. bU I

c ur ve d a lo ng th eir edges) or cupped (-U

shaped across ltlcir width) call be used.

Howe ve r.th ey 'll n ee d a lo t o f w o rk to m ak e

th em sira ighl an d O a t e no ug h f or gluing-up.

I

should

mention th at

ne arly

al l

boards

ar e

a l in le w a r p e d . And y ou 'r e se ld om g oin g 1 0

find perfect

c olo r a nd g ra in . S o th er e's

usu

a ll y c omp rom is e i nv ol ve d when lo ok in g f or

hrmberthat s

easilycut straighl

and

O a t

palP llING WOO

QI fESTION:

()n ,

1' , I]fII tilt

uood.hov:

lin

J

pl'~P Tf' it fo r

.dIWi/ll/iug?

,

use a

s tra igh t- l lne r ipp ing jig o n th t>

lable

saw.

The

jig is Simply a 12 1·

w

· ide.

: y : , o th i c k

plywood

 sled:

The s to ck carl b e e it her se

cu re ly damped 10 th e sle d.ta ck ed d ow n o n

t he e nd s, o r h el d in p la ce w it h d o ub le -s id ed

carpel tape.

USISG

TIlE

JIG . To u se the jig, auach th e

s tock 10 the s led SOan edge cx tend ( lv e rl»1I '

edge oi till ' sled, s ee F ig . 1. loco set th e rip

fence 12 from lhe saw blade (the sam e

w idth as the sled), 'low . 10 r ip the edge

straigh t. sim ply push Ih,' 'j)UIsorIhejoinl opens

up. i t's a lmo st a lw ay s a t t he ends. By us ing

boards I lla larc

a bo u (3 ' l on ge r t ha n f in is he d

len gth, yo u can C UIn ut an) ' o f th ese pro b

l em s a ft er th e p an el i lued·up.

W

hal'S Ihe secret 10

gluing

up p an el s

s o th e

jojnt~ arc strong and nearly

inv is ib l~?The answer li es in the

edges. B oards w ith straight.

:m lOO th .sq ua re ed ge s g lu e u p

IntoDa tpanel swi lh s tr ong joinIs

tha, are h 1 1 r d to see.

Edge Jointing Basics

TECHNIQUESNOO L S

8/20/2019 Woodsmith - 076

29/32

8/20/2019 Woodsmith - 076

30/32

30

N o. 76,xxhmtth

  ITemS lON Uf

 NO toQVf

ON lACHO)G

-_

• A nollK 'r w ay to use a rou ter lor p r epa ri ng

s t Q C k

fOI ' e dg e-g lu in g is to

cu t

1tl11)(lIC

a n d

,, 'roove j oi nt s i n t hemalingpieces .Th .. elCtra

g luiDJ;

  rio

makesa >U 'ongjoiln . And the

joint

k ee ps th e s tu ck a lig ne d wh il~ g lu in g.

B u t m a kin g tongue an d gTOOVl  joints ca n

be t ime consum;nll . The traditional method

i s 10 lISC tw o ro uter blts, and that can take a

M otherlimitation i.

ersonal;

I don 't.l ike

tn e zig.zag look on lite ends of my

pnlject:s.

So I w o u ldn 't use this bit inm ak in g a p an el

with exposed

  cis.

O r f or m ak in g ra ise d

pane ls b ec au se

the zig.z3g jon,t would

be

s e e n

on the b t>ve l« l s u rl ar e s.

8Ull'd

use il

fo r panels  i hh idd en < 'f ld s, su c h a s f ramed

panelsor lbOSO 'willI b re a dboa rd ends .

For so ul'l :esoflltis bit. s ee A l te r na t e

Cat·

a lo g S ou rc es o n tb ~ o PlJ O 'iu : p a ge .

l ot o f tim~ to

and shapes theedS ICs

in

on e p a ss , S loephoto.

You only need one bit because  t   ~a

LOn~l1~nd a groove

on botl1

mating edges,

se e

drawing.

TIle edge .r on e board is C ut

w uh th e face side up. Then lite m atin g

edge

on

a > ; I. COnd

board

iscu t

f e

sid e down

UMITA 11() ss .A1 l hough thes e b it scu t per.

fe tlly m atche d ed ges. lite) ' d o h aY t so mc

l imitat ions. f'1I'Sl.lhe

bitscut

a limitt-d range

o f s to ck U lic kn e.'\s es . T he b il

in

t he pho to .

fo r ex ampl e. ~ \Ilsonly V I lO t ·  hickstod..

Also.titebil can be tr ic ky I O se t u p. IIha s

to

be

e xa ctly centered on the

thickn=

of

th e ,l O C k10, l (c lasm09th

panel.

EDGE GLUING ROUTER BIT

I ,

RUSH TlJM art

1

faCt'oflhe laminalcisal igncd with thcouter

m ost edge ol th e bil, '

~ ~

a.

N ow tu rn on th e rou te r a nd p ass lit e w ork

piece over

 lI C

bit im m ri~hl

LO

1< 1 1. o r l it e

best edge, do tl 1 is inasmooth. non-soppass.

This

method has

a

c ou p le l im i tB l iu n<

First , the th ick nessof the stock to Ix·joinll-d

is lim ned to the i< :n gth o r th e b it's cUlt ing

ed$:e . Also, sin ce th e le ng th n t l it r ence i s

sh ort , it's

difficult

to join l lOll pll..... '.

Y ou c an

also

use a han d-held rou ter and a

stock

like

 I,p

kn ives

of

a joint , ·r . and the

laminate

SUI 'pon S

the I1

8/20/2019 Woodsmith - 076

31/32

3 1

 Wi.lui.

iJlJ- .;G-V,, l.

.; • 'J: ,.......\1

'$~Mt

ItmI......

 

~I ~- r$in

1 1 _~rll, ...

T

. .. f

\tid...........

~~.

\ nrk..

~1~7~~~

•. l 't l, llo

W · , 1 O d c . ' r n h

1 lI · . . . .~ltS3

J.fV.rh , , . ,11Oft ,,

Int.

11 11 t ..II.,~,

r. ,.....

\\uoct. ,,1.h ProjcctSuppli  1-800-444-7002 ,..' h

f'.(), tim.

lO :i. rlO   Ii \\ood,, rIu>r ~I.lPlIl)ti

:S  1l~ O -l1K-,\,~~.St.m-

Ik~   CHrk- ,1 \

5 C ) : i ( ) 6 ~ '

\ _ ' O _ '

_ p _ ' _ ' , _ . _ h _ : I < _ ' _ ' O _ < _ . ' _ ' ' I ' . . . . . .. _ . h _   -_ \ \ _ . . . . . ._ . . . .

' ' ' ' _ , _ ; < _ . , _ , _ ~ _ , _ . . .

_ 1 ~ _ ' _ ~

_ 1 ' _ 1 _

  _ . . I  

1

tor. l:t1-h.'-tO . · f . . , . I II, -.-' • , ,-

II,. ( .},,.. I ,

.f ).

r. r I...   TO :-4 (   n ~ f

: k

R,. I.~ , ;1. lIn

  ~.l.

~• i __

 bopomlhh, llll'.

tIIJ~:.t,_SliI,

I I.._ ~ , , ,.,.,., .,. t

..£

To

o f .~ . .

1 tt

Tn. . ·ndhncto

~~/(>1-~

/. II

to

II ...

.. r,lw ylr I

.o;,lllllt. r I/~lmU'(tl'L'a ltd ~

Illjl)/II ~

nltrJIb t )t)/1 illlll1

tl ( /I,llt,tl.. t

H J

I ll til ItJ I.~.P/({(J$t' ('(III t'(lch

(VI'u

I(r II I _TorIfrntalfl(1lJr l

'tt I - laflv~/,

ALTERNATE CATALOG SOURCES

f ul s au n fin is h, \\ c w a n te d m o re

durabili ty for

t he 5 1 .0 < )1nd used

G.'n.ral F in is h e s' A r ll l· R · 5 < · al.

This b a heavv-du ty fi nish.

One pint o( _h is enough 10

fin i h th e

Night

Stand o r S hop

Stoul,

Wood.mith Projc~1

SuppJiC'~is oifcring

both

pints

andquarts,

Sealacell Sealer (Clear)

7(; ) ·50 1 85.95Piot

76J·60 1 $9.50Quar1

Royal

finish

Oil and

I re than e Top Coat (Sat in)

761·502 56045 Pint

761·602 ._

$9.95

Quart

,\n n·R ·S cal

Oil and

lrethane Top Coo . (Satin)

761·520. _ .._~ ...S6A5l'in.

76) ·620 S9.95Qu3J1

, ..au S W IN51a,s

In Talking Shop (page 21)

We

talkedabout U,llll' phenolit'p a,;·

ti c 1(1m ake a  Zt11K'It'araJlt:t in

t. rubbed on w i.h • dulit .

nll' makt-sit t as}'lOappl)' tu lltl'

llloldinR,,,fth,· NigbtStandand

III l '

do d. inlh('

S hop S iool .

(; -·nc·r:tlFiIJlshl 'Sis .a l\ \'O-s tcp

....·..1'· ', 'n,e firs t s te J) is a clea,r

tunl: uil aJ .r e -allcd S e alaceD.

..\[t,,:rU1 1 . .~-alt r dri t S . L lle sur·

fan'

. nold

be

lil :h ti y r ob be 'l l

,,;tl , 10 '.,1wool. Then th...niland

urclham' lopcoat can be added.

0 th~ N ighl S ta nd. w e u< ;ed

Gl'flCraJ Fini~h('$'R~)-all'inish

.., .h ,· lo p CO :lIT hi;;ld t ~ bt:auli·

av PHONE

For t a .> ; lcs t s< '' '' '' IS< )

our Tol l

ttW o rder IiJJ~.O X ' I' J \1 ,, 0 6ay

lh ro llith F ridar, I tO O ,\ ).1 ' 0

5 :0 0 I 'M Central Tim•.

B,,16'. (alling, have your

V1SA . :'.lastE'r Card. o r Div

(.'(1 [ Card ....,; ~••

aVMAIL

'rO

o rd e . b y m a il .

m1I '

tho [ em u

endo,....d w ith CW'T\m1 issue,

1 1 w

  rd~r

tonn

include' illtor

m atio n o n b a n d U n g and

ship'

p in g ~ h ar ge s ,

3l1d

~ 1I e > la x.

: : - . e n d

y ou r m a il o rd Fr te l'

ORDER INFORMATION

This is a high-qoality carbide

t iPIl '< bit with a V 4 shank ,

v -Groove Bit

74-1·450 V·GrooveBit.. :): 3.~·

{':()l'TFH$I'K.Tcl make the

variation of the picture franu

s how n al.Jw bo lto m 0 1 paR I '.

we sed 3 t l l)lug cuut-r- idl(l a

s ~ ial counters ink bit (]\'II.l ~I

made bv IV 1 Fuller {.U The

plug

\'''Ult~'r

and counu -r s in k 0 1 1 (

a va il ab le I rom Lllt\ i\ltc'

mate

Ca t

.1 10 1 1 .

ources

li~ t('klC

b it

>< :1

f o rd rl ll iO i : p i l t

and ,hank ho le s as we l l ii

UU'

tersinks and

cuunterbores

fer

\.;0. S

sc..ews .

Pilo t R it Set

756410 Pilot BitScI for Xn.~

S crew ~

S15.95

0(1) 1'« Brad

Po int B i.

to r

Sh a n k H oles

·0) \k Twist Ili. lor ...and,ml

~n:\-\~

• (1 ) 7ft. , T is l B it l o r 1 . .c. R o l . ) t

:-.crews

0(1)

$. C(lUn lf · r s ink /Ctoun . ..r·

bort'

0(1) Depth Collar

o

(I J

,\l l. n W rench

SHOPS'OOL

Hardwood

do\\

 I,

lor th~ leg<

and

slJ1etdll'rsoi th,'

S ho p S t.w ,1

sho wn o n p all lit

m.),

b.-avail.·

ble (rom a local lumb.r yard.

home center, or retail \'·O(Jd·

workinjl 51Ore.

B u. yo u

 1lghl

NIGHTSTAN])

Woodsmitb

Project

Supplies

i~

)r(~rinlta hardware

.;t f r

lito

Night Stand on p3gt 6.

w  

used General I1nish,,'

TWI>-~teilSy,tem t fin is h I h.

~igll' Sttlnd (we the section un

Finishes, below).

\'igh.

Stand

770,100

Night S ta nd 1 11 1J 'd ·

ware

K i l S 1 9 . 9 . = t

0(3) Solid Brass Drawer Pull

with Ceramic Rosettes. ln

eludes M oont ing

H ardware.

2lf

[ \{JfC-

0(31

Plastic Tumbuuons (for

u se a 'td raw e r s to ps )

0 1 \ 1 ' .   r Glidt, Strip.

fram~. IC,

3vailabl,'

(rummany

soon'.,., ( > C ' ( > A1tem3t~ Catalog

Sulln-es liS le d lx-I ow l o r from

\Voodsmith PI Oj«t Supplies.

Sources

SUPPL IES

ROJECT

8/20/2019 Woodsmith - 076

32/32

Sma/l detail. .\ ighl ud.Dc tml•

l i k» do t 'c .la i ltu

drtttt el l;

{t,iU,  lli ~

ptt t lllmll .~.

It

Stand etails

  l\

  d fl t  d·''''II ,l _lIJtn Ix i

filiOI

if I ( K IA :Illllh t II Sf ,rill

and ti,( ot ot t 1 /(1( , A ~CfJUfle(l-()ltt ....ect

111,tl

u ll l'4 1 1 II / x m n k» 1 1

t /I' jirl tnl,l,',

1)1,1

rllnllf

  V ' I

Oak Stool

• 7 'Jt is( 'Jtert ·y . \' IUht t:.tal,d;,'t tl~of; J'II '(1a nd b uilt

Il.JitJt rln8wic_/; tlt 'tt:-tr.J)(/-JH1 ne t (rnsf ruotum ((I/tJ(;k

• R tf fill/lUg 11, ;u I(VJOd tJ'p.~to a

ba~,

ly' ' l'. IOt l

  t

tlu lnk'if lit

Jjtf/'ptJ f/ lt:Cr

Th« ror,'flr

.' fq aJ'f'X

ra

II

Ill' ,'./the

M ~)lt 11 f)QlJ

urn ( oltllTltft itty

{ tIl

 esk Picture Frame

 inal etails

 OOS T