wood boiler plumbing schematics boiler plumbing schematics 1-800-782-9927 version 12-10 tarm biomass...

36
Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768 Wood Boiler Plumbing Schematics Solo Plus Solo Innova Froling FHG Excel Multi-Fuel

Upload: donhan

Post on 16-Mar-2018

217 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Wood Boiler Plumbing Schematics

Solo Plus

Solo Innova

Froling FHG

Excel Multi-Fuel

Page 2: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

2

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Page 3: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

3

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

TABLE OF CONTENTS Section Page

1.0 Introduction………………………………………………………………………………………..4

2.0 Plumbing Diagrams.……………………………………………………….……………..5

2.1 Plumbing Example-Solo/Excel 1..………...………………………………………..….5

2.2 Plumbing Example-Solo/Excel 1 ZV..………………………………………...……....6

2.3 Plumbing Example-Solo/Excel 1 w/Alpha Pump..…………………………………….7

2.4 Plumbing Example-Solo 2……………………………………………….…………….8

2.5 Plumbing Example-Solo 3………………………………………………………...…...9

2.6 Plumbing Example-Solo .…………………………………………………………….10

2.7 Plumbing Example-F...……….………………………………………………………11

2.8 Plumbing Example-E…………………………………………………………………12

2.9 Plumbing Example-D……………………………………………...…………………13

2.10 Plumbing Example-STSS …………………………………………………………..14

2.11 Plumbing Example-STSS.…………………………………………………………..15

2.12 Plumbing Example-Square Tank……………………………………………………16

2.13 Plumbing Example-Square Tank Large…………………………………………….17

2.14 Plumbing Diagram-PT1C...…………………………………………………………18

2.15 Plumbing Diagram-PT1ZV..………………………………………………………..19

2.16 Plumbing Diagram-PT2...…………………………………………………………...20

2.17 Plumbing Diagram-PT3……………………………………………………………..21

2.18 Plumbing Diagram-PT4……………………………………………………………..22

2.19 Plumbing Diagram-Automix Single Tank.………………………………………….23

2.20 Plumbing Diagram-Automix Multi-Tank.………………………………………….24

Appendix ……………………………………………………………………………………………..25

Appendix A-Automix Plumbing Notes…...……………………………………………...25

Appendix B-Overheat Loop: No Electricity….…………………………………………..26

Appendix C-Thermostatic Mixing Valve ……………………….…………..…………...27

Appendix D-Overheat and Circulator Aquastat Wiring Connections…….……………...28

Appendix E-Excel Wiring Schematics..….…….………………………………………...29

Appendix F-Termovar LK810 Information Sheet…...……………………….…………..32

Appendix G-Automix 10 Information Sheet……………………………………………..33

Appendix H-Termovar Loading Valve Information Sheet...……………………………..34

Appendix I-Termovar AF Bypass Valve Information Sheet……………………..………35

Notes:………………………………………………………..……………………………36

Page 4: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

4

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

1.0 Introduction

Dear Valued Tarm Biomass Customer Here at Tarm Biomass we want to make your installation as smooth as possible. This document in-

cludes a wide range of system designs that should meet your installation needs.

The systems shown in this document are only examples and they should not substitute for complete

system planning.

We reserve the right to make technical changes without prior notice.

If more information is needed, please contact your local Tarm Biomass dealer or call us directly at

1-800-782-9927.

The Tarm Biomass Team

Page 5: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

5

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r u

se

d a

s a

n O

NL

Y B

OIL

ER

No

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07

-14-2

01

0S

olo

/Ex

ce

l 1

3

SC

AL

EN

/AS

HE

ET

1 O

F 5

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

P-1

P-2

P-3

"

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-3

A

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)

TT

T

B CT

erm

ova

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

Op

tio

n B

In

clu

de

s p

um

p a

nd

bu

ilt in

ba

lan

cin

g v

alv

e.

Do

no

t

insta

ll P

um

p la

be

led

C-3

A

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p

Ne

ed

s to

be

10

% o

f W

oo

d B

oile

r O

utp

ut. A

uto

ma

g n

ee

ds to

be

in

sta

lled

in

th

e h

ori

zo

nta

l p

ositio

n.

DB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d h

alfw

ay, i.e

., a

t 4

5 d

eg

ree

s)

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

rmo

va

r T

em

pe

rin

g V

alv

e

Th

erm

osta

t

Fe

ed

B

TV

-1 P

art

#

K4

44

0A

-3

D

C

EA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r m

ost S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

E

C-3

B

Te

rmo

va

r

Op

tio

n A

Te

rmo

va

r L

oa

din

g

Un

it O

ptio

n B

(C-3

A n

ot n

ee

de

d)

TV

-1 P

art

# 4

83

2S2

3

1

Te

mp

era

ture

/Pre

ssu

re

Ga

ug

e

F

FC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e to

Pre

ve

nt G

ho

st F

low

to

He

atin

g C

ircu

its.

Circu

lato

r R

ela

y

Co

ntr

ol

SY

ST

EM

NO

TE

S:

Pa

rt #

L4

00

8B

A

AH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

on

nec

ted

to

th

e L

arg

est

Hea

tin

g C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

tro

ller

, F

roli

ng

FH

G, a

nd

So

lo I

nn

ov

a.

No

te-U

se

Wire

A fo

r

Exce

l B

oile

r

2.0 Plumbing Diagrams 2.1Plumbing Example-Solo/Excel 1

Page 6: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

6

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r u

se

d a

s a

n O

NL

Y B

OIL

ER

No

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07

-14-2

01

0S

olo

/Ex

ce

l 1

ZV

1

SC

AL

EN

/AS

HE

ET

1 O

F 5

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g.

Fin

al d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

C-1

"

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-3

A

1"

1"

"

3

Zo

ne

Va

lve

Su

pp

ly M

an

ifo

ld

TT

T

B CT

erm

ova

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

Op

tio

n B

In

clu

de

s p

um

p a

nd

bu

ilt in

ba

lan

cin

g v

alv

e.

Do

no

t

insta

ll P

um

p la

be

led

C-3

A

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p

Ne

ed

s to

be

10

% o

f W

oo

d B

oile

r O

utp

ut. A

uto

ma

g n

ee

ds to

be

in

sta

lled

in

th

e h

ori

zo

nta

l p

ositio

n.

DB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d h

alfw

ay, i.e

., a

t 4

5 d

eg

ree

s)

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

rmo

va

r T

em

pe

rin

g V

alv

e

Th

erm

osta

t

Fe

ed

B

TV

-1 P

art

#

K4

44

0A

-3

D

C

EA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r m

ost S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

E

C-3

B

Te

rmo

va

r

Op

tio

n A

Te

rmo

va

r L

oa

din

g

Un

it O

ptio

n B

(C-3

A n

ot n

ee

de

d)

TV

-1 P

art

# 4

83

2S2

3

1

Te

mp

era

ture

/Pre

ssu

re

Ga

ug

e

F

FC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e.

Zo

ne

Va

lve

Co

ntr

olle

r

SY

ST

EM

NO

TE

S:

Pa

rt #

L4

00

8B

A

AH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

on

nec

ted

to

th

e L

arg

est

Hea

tin

g C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

tro

ller

, F

roli

ng

FH

G,

an

d S

olo

In

no

va.

Zo

ne

Va

lve

Re

turn

Ma

nifo

ld

No

te-U

se

Wire

B fo

r

Exce

l B

oile

r

2.2 Plumbing Example-Solo/Excel 1 ZV

Page 7: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

7

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r u

se

d a

s a

n O

NL

Y B

OIL

ER

No

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07

-14

-20

10

So

lo/E

xc

el 1

w/A

lph

a P

um

p1

SC

AL

EN

/AS

HE

ET

1 O

F 5

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g.

Fin

al d

esig

n,

insta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

C-1

"

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-3

A

1"

1"

"

3

Zo

ne

Va

lve

Su

pp

ly M

an

ifo

ld

TT

T

B CT

erm

ova

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

Op

tio

n B

In

clu

de

s p

um

p a

nd

bu

ilt in

ba

lan

cin

g v

alv

e.

Do

no

t

insta

ll P

um

p la

be

led

C-3

A

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p

Ne

ed

s to

be

10

% o

f W

oo

d B

oile

r O

utp

ut.

Au

tom

ag

ne

ed

s to

be

in

sta

lled

in

th

e h

ori

zo

nta

l p

ositio

n.

DB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d h

alfw

ay,

i.e

., a

t 4

5 d

eg

ree

s)

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

rmo

va

r T

em

pe

rin

g V

alv

e

Th

erm

osta

t

Fe

ed

B

TV

-1 P

art

#

K4

44

0A

-3

D

C

EA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r m

ost S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

E

C-3

B

Te

rmo

va

r

Op

tio

n A

Te

rmo

va

r L

oa

din

g

Un

it O

ptio

n B

(C-3

A n

ot n

ee

de

d)

TV

-1 P

art

# 4

83

2S2

3

1

Te

mp

era

ture

/Pre

ssu

re

Ga

ug

e

F

FC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e.

Zo

ne

Va

lve

Co

ntr

olle

r

SY

ST

EM

NO

TE

S:

Pa

rt #

L4

00

8B

A

AH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

on

nec

ted

to

th

e L

arg

est

Hea

tin

g C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

tro

ller

, F

roli

ng

FH

G,

an

d S

olo

In

no

va

.

Zo

ne

Va

lve

Re

turn

Ma

nifo

ldA

uto

Ad

ap

tin

g

Cir

cu

lato

rP

art

# A

lph

a

G

Au

to A

da

ptin

g C

ircu

lato

r (A

lph

a).

Circu

lato

r is

no

t w

ire

d to

bo

iler.

G

No

te-U

se

Wire

A fo

r

Exce

l B

oile

r

2.3 Plumbing Example-Solo/Excel 1 w/Alpha Pump

Page 8: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

8

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Tw

o B

oile

r D

ire

ct

De

sig

n

No

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07-1

4-2

01

0S

olo

22

SC

AL

EN

/AS

HE

ET

1 O

F 4

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g.

Fin

al d

esig

n,

insta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

P-1

P-2

P-3

"

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-3

A

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)

TT

T

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

rmo

va

r T

em

pe

rin

g V

alv

e

Th

erm

osta

t

Fe

ed

B

TV

-1P

art

#

K4

44

0A

-3

E

D

F

C-3

B

Te

rmo

va

r

Op

tio

n A

Te

rmo

va

r

Op

tio

n B

TV

-1P

art

# 4

83

2S

23

1

Te

mp

era

ture

/Pre

ssu

re

Ga

ug

e

T T

"

Fo

ss

il F

ue

l B

oile

r

Pa

rt #

L4

00

6A

C

C

An

aq

ua

sta

t ca

n b

e u

se

d to

sw

itch

on

fo

ssil

fue

l b

oile

r. H

on

eyw

ell

aq

ua

sta

t L

40

06A

or

eq

uiv

ale

nt (s

ee

Fig

. 1

) (P

art

#L

40

06

A)

H

We

igh

ted

ch

eck v

alv

e is n

ee

de

d to

pre

ve

nt g

ho

st flo

w d

urin

g fo

ssil

fue

l o

pe

ratio

n.

R B

TT

Bu

rne

r

Co

ntr

ol

Ho

ne

yw

ell

L4

00

6A

Fig

. 1

Fe

ed

G

Te

rmo

va

r L

oa

din

g

Un

it O

ptio

n B

(C-3

A n

ot n

ee

de

d)

B DT

erm

ova

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

Op

tio

n B

In

clu

de

s p

um

p a

nd

bu

ilt in

ba

lan

cin

g v

alv

e. D

o n

ot

insta

ll P

um

p la

be

led

C-3

A

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p

Ne

ed

s to

be

10%

of W

oo

d B

oile

r O

utp

ut.

Au

tom

ag

ne

ed

s to

be

in

sta

lled

in

th

e h

ori

zo

nta

l p

ositio

n.

EB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d h

alfw

ay,

i.e.,

at

45

de

gre

es)

FA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r m

ost S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

GC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e to

Pre

ve

nt G

ho

st F

low

to

He

atin

g C

ircu

its.

SY

ST

EM

NO

TE

S:

AH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

on

nec

ted

to

th

e L

arg

est

Hea

tin

g C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

tro

ller

, F

roli

ng

FH

G,

an

d S

olo

In

no

va.

Pa

rt #

L4

00

8B

A

H

Circu

lato

r R

ela

y

Co

ntr

ol

G

2.4 Plumbing Example-Solo 2

Page 9: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

9

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Tw

o B

oile

r P

rim

ary

Se

co

nd

ary

De

sig

n

No

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07

-16

-20

10

So

lo3

1

SC

AL

EN

/AS

HE

ET

1 O

F 4

No

te:T

his

is o

nly

a c

on

ce

pt d

raw

ing.

Fin

al d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

"

Fo

ss

il F

ue

l B

oile

rIn

dir

ec

t W

ate

r

He

ate

r

TT

T

T T

P1

P2

P3

C5

C6

1 2

Wo

od

Bo

ile

r

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-3

A

1"

1"

"

3

B

TV

-1P

art

#

K4

44

0A

-3

E

D

F

C-3

B

Te

rmo

va

r

Op

tio

n A

Te

rmo

va

r

Op

tio

n B

TV

-1P

art

# 4

83

2S

23

1

"

Pa

rt #

L4

00

6A

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

rmo

va

r T

em

pe

rin

g V

alv

e

Th

erm

osta

tT

em

pe

ratu

re/P

ressu

re

Ga

ug

e

"

"

Fe

ed

Fe

ed

Te

rmo

va

r L

oa

din

g

Un

it O

ptio

n B

(C-3

A n

ot n

ee

de

d)

Pa

rt #

L4

00

8B

A

CA

n a

qu

asta

t ca

n b

e u

se

d to

sw

itch

on

fo

ssil

fue

l b

oile

r. H

on

eyw

ell

aq

ua

sta

t L

40

06

A o

r e

qu

iva

len

t (s

ee

Fig

. 1

) (P

art

#L

40

06

A)

B DT

erm

ova

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

Op

tio

n B

In

clu

de

s p

um

p a

nd

bu

ilt in

ba

lan

cin

g v

alv

e.

Do

no

t in

sta

ll P

um

p la

be

led

C-3

A

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p

Ne

ed

s to

be

10

% o

f W

oo

d B

oile

r O

utp

ut.

Au

tom

ag

ne

ed

s to

be

in

sta

lled

in

th

e h

ori

zo

nta

l p

ositio

n.

EB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d h

alfw

ay,

i.e

., a

t 4

5 d

eg

ree

s)

FA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r m

ost S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

SY

ST

EM

NO

TE

S:

AH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

onnec

ted t

o t

he

Lar

ges

t H

eati

ng C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

troll

er, F

roli

ng F

HG

, an

d S

olo

In

nova.

C

Circu

lato

r R

ela

y

Co

ntr

ol

R B

TT

Bu

rne

r

Co

ntr

ol

Ho

ne

yw

ell

L4

00

6A

Fig

. 1

2.5 Plumbing Example-Solo 3

Page 10: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

10

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Tw

o B

oile

r P

ara

lle

l D

es

ign

No

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07

-15

-20

10

So

lo 4

3

SC

AL

EN

/AS

HE

ET

1 O

F 4

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g.

Fin

al d

esig

n,

insta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-3

A

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)

TT

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

rmo

va

r T

em

pe

rin

g V

alv

e

Th

erm

osta

t

Fe

ed

B

TV

-1P

art

#

K4

44

0A

-3

E

D

F

C-3

B

Te

rmo

va

r

Op

tio

n A

Te

rmo

va

r

Op

tio

n B

TV

-1P

art

# 4

83

2S

23

1

Te

mp

era

ture

/Pre

ssu

re

Ga

ug

e

Pa

rt #

L4

00

6A

CG

Fe

ed

T T

Fo

ss

il F

ue

l B

oile

r

P-2

P-1

No

te:

Dia

gra

m is

be

st

su

ite

d f

or

ho

me

s w

ith

le

ss

th

an

th

ree

he

ati

ng

cir

cu

its

an

d/o

r th

e F

os

sil F

ue

l b

oile

r

ne

ed

s t

o b

e k

ep

t h

ot.

Th

e r

etu

rns

fro

m t

he

he

ati

ng

cir

cu

its

are

mix

ing

wit

h t

he

ho

t s

up

ply

fro

m t

he

wo

od

bo

ile

r. T

his

co

uld

ca

us

e c

old

er

wa

ter

tem

pe

ratu

res

at

the

he

ati

ng

cir

cu

its

an

d t

he

fo

ss

il f

ue

l b

oile

r.

"

"

Te

rmo

va

r L

oa

din

g

Un

it O

ptio

n B

(C-3

A n

ot n

ee

de

d)

CA

n a

qu

asta

t ca

n b

e u

se

d to

sw

itch

on

fo

ssil

fue

l b

oile

r. H

on

eyw

ell

aq

ua

sta

t L4

00

6A

or

eq

uiv

ale

nt

(se

e F

ig.

1)

(Pa

rt #

L4

00

6A

)

B DT

erm

ova

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

Op

tio

n B

In

clu

de

s p

um

p a

nd

bu

ilt in

ba

lan

cin

g v

alv

e. D

o n

ot

insta

ll P

um

p la

be

led

C-3

A

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p

Ne

ed

s to

be

10

% o

f W

oo

d B

oile

r O

utp

ut.

Au

tom

ag

ne

ed

s to

be

in

sta

lled

in

th

e h

ori

zo

nta

l p

ositio

n.

EB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d h

alfw

ay,

i.e

., a

t 4

5 d

eg

ree

s)

FA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r m

ost S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

SY

ST

EM

NO

TE

S:

AH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

onnec

ted t

o t

he

Lar

ges

t H

eati

ng C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

troll

er, F

roli

ng F

HG

, an

d S

olo

In

nova

.

Pa

rt #

L4

00

8B

A

We

igh

ted

ch

eck v

alv

e is n

ee

de

d to

pre

ve

nt g

ho

st flo

w d

urin

g fo

ssil

fue

l o

pe

ratio

n.

G

Circu

lato

r R

ela

y

Co

ntr

ol

R B

TT

Bu

rne

r

Co

ntr

ol

Ho

ne

yw

ell

L4

00

6A

Fig

. 1

2.6 Plumbing Example-Solo 4

Page 11: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

11

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

2.7 Plumbing Example-F

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ch

ec

ke

d b

y:

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (2

0K

w, 3

0K

w,

an

d 4

0K

w)

wit

h

Sq

ua

re T

an

k

Da

teD

WG

NO

RE

V

07

-16-2

01

0F

1

SC

AL

EN

/AS

HE

ET

1 O

F 3

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

12 3

P-1

P-2

P-3

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-1

*

C-3

*

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)Z

V-1

Pa

rt #

ZV

1

TT

T

Sq

ua

re H

ea

t S

tora

ge

Ta

nk

Sy

ste

m

Te

rmo

va

r O

pti

on

2

(40

Kw

bo

ile

r o

r s

ma

lle

r)

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

Te

rmo

va

r

Lo

ad

ing

Un

it

Pa

rt #

48

32

S

B

TV

-2P

art

#

K6

44

0A

-3

D

Fe

ed

A

TV

-1P

art

#

K4

44

0A

-3

E

C

A

Fe

ed

Su

pp

ly

Re

turn

Sw

itch

Co

ntr

ol

G

G

C

"

"

Wo

od

Bo

ile

r

"

"

To

Ho

us

e

Co

ld S

up

ply

DH

W C

on

ne

cti

on

s

H

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

Sw

ing

Ch

eck V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

A B C D

Te

rmo

va

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

We

igh

ted

Ch

eck V

alv

es U

se

d a

s H

ea

t T

rap

s

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10%

of W

oo

d

Bo

iler

Ou

tpu

t. T

he

Au

tom

ag

Zo

ne

Va

lve

mu

st b

e M

ou

nte

d H

orizo

nta

lly.

Te

rmo

va

r D

ive

rte

r V

alv

e-T

erm

ova

r K

it-P

art

#K

64

40A

F

SY

ST

EM

NO

TE

S:

EB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d

ha

lfw

ay, i.e.,

at 4

5 d

eg

ree

s)

F GA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r

mo

st S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

An

ti-S

ca

ld V

alv

e n

ee

ds to

be

in

sta

lled

be

low

ta

nk’s

wa

ter

line

or

sw

ing

ch

eck in

sta

lled

on

co

ld w

ate

r lin

e to

pre

ve

nt

ho

t w

ate

r fr

om

en

terin

g c

old

wa

ter

HH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

on

nec

ted

to

the

Lar

ges

t H

eati

ng

Cir

cuit

.-U

sed

wit

h t

he

So

lo P

lus

W/A

na

log

Co

ntr

oll

er,

Fro

lin

g F

HG

, a

nd

So

lo I

nn

ov

a.

F

"

Circu

lato

r R

ela

y

Co

ntr

ol

Page 12: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

12

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

2.8 Plumbing Example-E

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 1

40

,00

0)

wit

h

ST

SS

B

lad

de

r T

yp

e T

an

k

Da

teD

WG

NO

RE

V

11

-09

-20

10

E1

SC

AL

EN

/AS

HE

ET

1 O

F 3

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g.

Fin

al d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

12 3

P-1

P-2

P-3

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-1

*

C-3

*

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)Z

V-1

Pa

rt #

ZV

1

TT

T

Te

rmo

va

r O

pti

on

2

(40

Kw

bo

ile

r o

r s

ma

lle

r)

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

Te

rmo

va

r

Lo

ad

ing

Un

it

Pa

rt #

48

32S

TV

-2P

art

#

K6

44

0A

-3

D

Fe

ed

A

TV

-1P

art

#

K4

44

0A

-3

E

C

A

Fe

ed

Su

pp

ly

Re

turn

Sw

itch

Co

ntr

ol

G

G

C

"

"

Wo

od

Bo

ile

r

H

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

Sw

ing

Ch

eck V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

A B C D

Te

rmo

va

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

We

igh

ted

Ch

eck V

alv

es U

se

d a

s H

ea

t T

rap

s

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10

% o

f W

oo

d

Bo

iler

Ou

tpu

t. T

he

Au

tom

ag

Zo

ne

Va

lve

mu

st b

e M

ou

nte

d H

orizo

nta

lly.

Te

rmo

va

r D

ive

rte

r V

alv

e-T

erm

ova

r K

it-P

art

#K

64

40

AF

SY

ST

EM

NO

TE

S:

EB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d

ha

lfw

ay, i.e., a

t 4

5 d

eg

ree

s)

F GA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r

mo

st S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

An

ti-S

ca

ld V

alv

e n

ee

ds to

be

in

sta

lled

be

low

ta

nk’s

wa

ter

line

or

sw

ing

ch

eck in

sta

lled

on

co

ld w

ate

r lin

e to

pre

ve

nt

ho

t w

ate

r fr

om

en

terin

g c

old

wa

ter

"

Circu

lato

r R

ela

y

Co

ntr

ol

Ve

nt

An

ti-S

ca

ld

Mix

ing

Va

lve

ST

SS

He

at

Sto

rag

e T

an

k S

ys

tem

1"

1"

DH

W

FB

No

te-U

se

Wire

C

Fo

r E

xce

l B

oile

r

HH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

onnecte

d t

o

the L

arg

est

Heati

ng C

ircuit

.-U

sed

wit

h t

he S

olo

Plu

s W

/An

alo

g

Con

troll

er, F

roli

ng F

HG

, an

d S

olo

In

nova.

Page 13: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

13

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

2.9 Plumbing Example-D

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 1

40,0

00)

wit

h

ST

SS

B

lad

de

r T

yp

e T

an

k

Da

teD

WG

NO

RE

V

11

-09

-20

10

D1

SC

AL

EN

/AS

HE

ET

1 O

F 3

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

12 3

P-1

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-1

*

C-3

*

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)Z

V-1

Pa

rt #

ZV

1

TT

T

Te

rmo

va

r O

pti

on

2

(40K

w b

oile

r o

r s

ma

lle

r)

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

Te

rmo

va

r

Lo

ad

ing

Un

it

Pa

rt #

48

32

S

TV

-2P

art

#

K6

44

0A

-3

D

Fe

ed

A

TV

-1P

art

#

K4

44

0A

-3

E

C

A

Fe

ed

Su

pp

ly

Re

turn

Sw

itch

Co

ntr

ol

G

G

C

"

"

Wo

od

Bo

ile

r

H

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

Sw

ing

Ch

eck V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

A B C D

Te

rmo

va

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

We

igh

ted

Ch

eck V

alv

es U

se

d a

s H

ea

t T

rap

s

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10

% o

f W

oo

d

Bo

iler

Ou

tpu

t. T

he

Au

tom

ag

Zo

ne

Va

lve

mu

st b

e M

ou

nte

d H

orizo

nta

lly.

Te

rmo

va

r D

ive

rte

r V

alv

e-T

erm

ova

r K

it-P

art

#K

64

40A

F

SY

ST

EM

NO

TE

S:

EB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d

ha

lfw

ay, i.e.,

at 4

5 d

eg

ree

s)

F GA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r

mo

st S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

An

ti-S

ca

ld V

alv

e n

ee

ds to

be

in

sta

lled

be

low

ta

nk’s

wa

ter

line

or

sw

ing

ch

eck in

sta

lled

on

co

ld w

ate

r lin

e to

pre

ve

nt

ho

t w

ate

r fr

om

en

terin

g c

old

wa

ter

HH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

onnec

ted t

o

the

Lar

ges

t H

eati

ng C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g

Con

troll

er, F

roli

ng F

HG

, an

d S

olo

In

nova.

"

Circu

lato

r R

ela

y

Co

ntr

ol

Ve

nt

An

ti-S

ca

ld

Mix

ing

Va

lve

ST

SS

He

at

Sto

rag

e T

an

k S

ys

tem

1"

1"

DH

W

FB

No

te-U

se

Wire

C

Fo

r E

xce

l B

oile

r

Zo

ne

Va

lve

Su

pp

ly M

an

ifo

ld

J

I

I J

An

Au

to-A

da

ptin

g c

ircu

lato

r ca

n b

e u

se

d to

im

pro

ve

effic

ien

cy. P

art

# A

lph

a

Ch

eck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

we

igh

ted

Ch

eck V

alv

e.

Page 14: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

14

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 1

40

,00

0B

tuh

) w

ith

Fo

ss

il F

ue

l

Bo

ile

r a

nd

ST

SS

Bla

dd

er

Ty

pe

Ta

nk

Da

teD

WG

NO

RE

V

3-3

-20

09

ST

SS

18

SC

AL

EN

/AS

HE

ET

1 O

F 4

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g.

Fin

al d

esig

n,

insta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

12 3

P-1

P-2

P-3

Fo

ss

il F

ue

l B

oile

r

"

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-1

*

C-3

*

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)

ZV

-1P

art

# Z

V1

"

TT

T

T T

Ve

nt

An

ti-S

ca

ld

Mix

ing

Va

lve

ST

SS

He

at

Sto

rag

e T

an

k S

ys

tem

1"

1"

Te

rmo

va

r O

pti

on

2

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

Te

rmo

va

r

Lo

ad

ing

Un

it

Pa

rt #

48

32

S

A B C

Circu

lato

r S

witch

Re

lay-T

yp

ica

l C

on

tro

ller

D

Sw

itch

Co

ntr

ol-

Pa

rt #

BL

TC

ON

TR

OL

E

Ba

cku

p B

oile

r C

on

tro

l-H

on

eyw

ell

Aq

ua

sta

t L

40

08A

or

Eq

uiv

ale

nt

H

Te

rmo

va

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

F

We

igh

ted

Ch

eck V

alv

es U

se

d a

s H

ea

t T

rap

s

G

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10

% o

f W

oo

d

Bo

iler

Ou

tpu

t. T

he

Au

tom

ag

Zo

ne

Va

lve

mu

st b

e M

ou

nte

d H

orizo

nta

lly.

Aq

ua

sta

t-H

on

eyw

ell

L4

00

6B

Bio

He

at p

art

#L4

00

6B

- U

se

d O

nly

for

the

So

lo P

lus

Bo

ile

r w

ith

th

e A

na

log

Co

ntr

olle

r.

Te

rmo

va

r D

ive

rte

r V

alv

e-T

erm

ova

r K

it-P

art

#K

64

40

AF

SY

ST

EM

NO

TE

S:

IB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d

ha

lfw

ay, i.e., a

t 4

5 d

eg

ree

s)

J

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

Sw

ing

Ch

eck V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

F

G

Fe

ed

DH

W

C-3

an

d C

-1 C

ircu

lato

r S

izin

g:

(Mu

lti-S

pe

ed

Circu

lato

r R

eco

mm

en

de

d)

*Circu

lato

r N

ote

s:

2-1

20

' co

ils-T

aco

00

7 o

r E

qu

iva

len

t.

2-1

80

' co

ils-T

aco

01

0 o

r E

qu

iva

len

t.

3-1

80

' co

ils-T

aco

01

0 o

r E

qu

iva

len

t.

JP

art

# L

40

08

AH

C

TV

-2P

art

#

K6

44

0A

-3

E

Fe

ed

Pa

rt

# L

40

06

B

A

B

TV

-1P

art

#

K4

44

0A

-3

I

D

B

Fe

ed

Su

pp

ly

Re

turn

Sw

itch

Co

ntr

ol

KA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r

mo

st S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

K

K

A

D

An

ti-S

ca

ld V

alv

e n

ee

ds to

be

in

sta

lled

be

low

ta

nk’s

wa

ter

line

or

sw

ing

ch

eck in

sta

lled

on

co

ld w

ate

r lin

e to

pre

ve

nt

ho

t w

ate

r fr

om

en

terin

g c

old

wa

ter

"

"

Wo

od

Bo

ile

r

L

M

LH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

.

Connec

ted t

o t

he

Lar

ges

t H

eati

ng C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

troll

er, F

roli

ng F

HG

, an

d S

olo

In

nova

.

MC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e to

Pre

ve

nt G

ho

st F

low

to

He

atin

g

Circu

its.

2.10 Plumbing Example-STSS 1

Page 15: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

15

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (1

75

,00

0-2

00

,00

0B

tuh

) w

ith

Fo

ss

il F

ue

l

Bo

ile

r a

nd

ST

SS

Bla

dd

er

Ty

pe

Ta

nk

Da

teD

WG

NO

RE

V

3-3

1-2

00

9S

TS

S2

9

SC

AL

EN

/AS

HE

ET

1 O

F 4

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n,

insta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

12 3

P-1

P-2

P-3

Fo

ss

il F

ue

l B

oile

r

"

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C

D

F

C-1

*

C-3

*

1"

1"

"

3

A

He

atin

g C

ircu

its (

Typ

ica

l)

ZV

-1P

art

# Z

V1

"

TT

T

T T

E

An

ti-S

ca

ld

Mix

ing

Va

lve

Ve

nt

"

1¼"

1"

1"

SY

ST

EM

NO

TE

S:

I

G

TV

-1P

art

#

K4

44

0A

-3

B

TV

-2P

art

#

K6

44

0A

-3

Fe

ed

Sw

itch

Co

ntr

ol

HJ

C-3

an

d C

-1 C

ircu

lato

r S

izin

g:

(Mu

lti-S

pe

ed

Circu

lato

r R

eco

mm

en

de

d)

*Circu

lato

r N

ote

s:

2-1

20

' co

ils-T

aco

00

7 o

r E

qu

iva

len

t.

2-1

80

' co

ils-T

aco

01

0 o

r E

qu

iva

len

t.

3-1

80

' co

ils-T

aco

01

0 o

r E

qu

iva

len

t.

DH

W

ST

SS

He

at

Sto

rag

e T

an

k S

ys

tem

Pa

rt #

L6

00

8A

Pa

rt #

L4

00

6B

Fe

ed

KM

L

A B C

Circu

lato

r S

witch

Re

lay-T

yp

ica

l C

on

tro

ller

D

Sw

itch

Co

ntr

ol-

Pa

rt #

BL

TC

ON

TR

OL

E

Ba

cku

p B

oile

r C

on

tro

l-H

on

eyw

ell

Aq

ua

sta

t L

40

08A

or

Eq

uiv

ale

nt

H

Te

rmo

va

r M

ixin

g V

alv

e

F

We

igh

ted

Ch

eck V

alv

es U

se

d a

s H

ea

t T

rap

s

G

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10

% o

f W

oo

d

Bo

iler

Ou

tpu

t. T

he

Au

tom

ag

Zo

ne

Va

lve

mu

st b

e M

ou

nte

d H

orizo

nta

lly.

Aq

ua

sta

t-H

on

eyw

ell

L4

00

6B

Bio

He

at p

art

#L4

00

6B

- U

se

d O

nly

for

the

So

lo P

lus

Bo

ile

r w

ith

th

e A

na

log

Co

ntr

olle

r.

Te

rmo

va

r D

ive

rte

r V

alv

e-T

erm

ova

r K

it-P

art

#K

64

40

AF

IB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d

ha

lfw

ay, i.e.,

at 4

5 d

eg

ree

s)

J KA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r

mo

st S

olo

Plu

s In

sta

llatio

ns u

p to

86

ga

llon

s

An

ti-S

ca

ld V

alv

e n

ee

ds to

be

in

sta

lled

be

low

ta

nk’s

wa

ter

line

or

sw

ing

ch

eck in

sta

lled

on

co

ld w

ate

r lin

e to

pre

ve

nt

ho

t w

ate

r fr

om

en

terin

g c

old

wa

ter

LH

on

eyw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

.

Co

nn

ecte

d t

o t

he

Lar

ges

t H

eati

ng

Cir

cuit

.-U

sed

wit

h t

he S

olo

Plu

s W

/An

alo

g C

on

tro

ller,

Fro

lin

g F

HG

, a

nd

So

lo I

nn

ov

a.

MC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e to

Pre

ve

nt G

ho

st F

low

to

He

atin

g

Circu

its.C

ircu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

Sw

ing

Ch

eck V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

¾”

M

2.11 Plumbing Example-STSS 2

Page 16: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

16

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r w

ith

Fo

ss

il F

ue

l B

oile

r a

nd

Sq

ua

re B

lad

de

r T

yp

e T

an

k

Da

teD

WG

NO

RE

V

07

-16

-20

10

Sq

ua

reT

an

k3

SC

AL

EN

/AS

HE

ET

1 O

F 4

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

12 3

P-1

P-2

P-3

Fo

ss

il F

ue

l B

oile

r

"

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-1

*

C-3

A

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)

ZV

-1P

art

# Z

V1

"

TT

T

T T

Sq

ua

re H

ea

t S

tora

ge

Ta

nk

Sy

ste

m

Te

rmo

va

r O

pti

on

2

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

Te

rmo

va

r

Lo

ad

ing

Un

it

Pa

rt #

48

32

S

Fe

ed

Pa

rt #

L4

00

8A

F

C

TV

-2P

art

#

K6

44

0A

-3

E

Fe

ed

B

TV

-1P

art

#

K4

44

0A

-3

G

D

B

Fe

ed

Su

pp

ly

Re

turn

Sw

itch

Co

ntr

ol

I

I

D

"

"

Wo

od

Bo

ile

r

"

"

To

Ho

us

e

Co

ld S

up

ply

DH

W C

on

ne

cti

on

s

J

A

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

Sw

ing

Ch

eck V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

B C D E

Ba

cku

p B

oile

r C

on

tro

l-H

on

eyw

ell

Aq

ua

sta

t L4

00

8A

or

Eq

uiv

ale

nt

F

Te

rmo

va

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

We

igh

ted

Ch

eck V

alv

es U

se

d a

s H

ea

t T

rap

s

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10%

of W

oo

d

Bo

iler

Ou

tpu

t. T

he

Au

tom

ag

Zo

ne

Va

lve

mu

st b

e M

ou

nte

d H

orizo

nta

lly.

Te

rmo

va

r D

ive

rte

r V

alv

e-T

erm

ova

r K

it-P

art

#K

64

40A

F

SY

ST

EM

NO

TE

S:

GB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d h

alfw

ay,

i.e.,

at 4

5 d

eg

ree

s)

H IA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r m

ost

So

lo P

lus In

sta

llatio

ns u

p to

86

ga

llon

s

An

ti-S

ca

ld V

alv

e n

ee

ds to

be

in

sta

lled

be

low

ta

nk’s

wa

ter

line

or

sw

ing

ch

eck in

sta

lled

on

co

ld w

ate

r lin

e to

pre

ve

nt th

erm

al

sip

ho

nin

g

Ho

ne

yw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

on

nec

ted

to

the

Lar

ges

t H

eati

ng

Cir

cuit

.-U

sed

wit

h t

he

So

lo P

lus

W/A

na

log

Co

ntr

oll

er,

Fro

lin

g F

HG

, a

nd

So

lo I

nn

ov

a.

JC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e to

Pre

ve

nt G

ho

st F

low

to

He

atin

g C

ircu

its.

Circu

lato

r R

ela

y

Co

ntr

ol

A

C-3

B

H

J

2.12 Plumbing Example-Square Tank

Page 17: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

17

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (5

0-6

0K

W)

wit

h F

os

sil F

ue

l B

oile

r a

nd

Sq

ua

re B

lad

de

r T

yp

e T

an

k

Da

teD

WG

NO

RE

V

07

-16

-20

10

Sq

ua

reT

an

k (

Tw

o C

oil)

3

SC

AL

EN

/AS

HE

ET

1 O

F 4

1 2

Wo

od

Bo

ile

r

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

12 3

P-1

P-2

P-3

Fo

ss

il F

ue

l B

oile

r

"

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

C-1

*

C-3

*

1"

1"

"

3

He

atin

g C

ircu

its (

Typ

ica

l)

ZV

-1P

art

# Z

V1

"

TT

T

T T

Sq

ua

re H

ea

t S

tora

ge

Ta

nk

Sy

ste

m

Te

rmo

va

r O

pti

on

2

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

Te

rmo

va

r

Lo

ad

ing

Un

it

Pa

rt #

48

32

S

Fe

ed

Pa

rt #

L4

00

8A

F

C

TV

-2P

art

#

K6

44

0A

-3

E

Fe

ed

B

TV

-1P

art

#

K4

44

0A

-3

G

D

B

Fe

ed

Su

pp

ly

Re

turn

Sw

itch

Co

ntr

ol

I

I

D

"

"

Wo

od

Bo

ile

r

To

Ho

us

e

Co

ld S

up

ply

DH

W C

on

ne

cti

on

s

J

A

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

Sw

ing

Ch

eck V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Zo

ne

Va

lve

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

"

"

"

"

1¼"

Circu

lato

r R

ela

y

Co

ntr

ol

B C D E

Ba

cku

p B

oile

r C

on

tro

l-H

on

eyw

ell

Aq

ua

sta

t L4

00

8A

or

Eq

uiv

ale

nt

F

Te

rmo

va

r M

ixin

g V

alv

e (

2 O

ptio

ns A

va

ilab

le)

We

igh

ted

Ch

eck V

alv

es U

se

d a

s H

ea

t T

rap

s

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10%

of W

oo

d

Bo

iler

Ou

tpu

t. T

he

Au

tom

ag

Zo

ne

Va

lve

mu

st b

e M

ou

nte

d H

orizo

nta

lly.

Te

rmo

va

r D

ive

rte

r V

alv

e-T

erm

ova

r K

it-P

art

#K

64

40A

F

SY

ST

EM

NO

TE

S:

GB

ala

ncin

g V

alv

e R

eq

uire

d. (S

tart

with

Va

lve

Clo

se

d h

alfw

ay,

i.e.,

at 4

5 d

eg

ree

s)

H IA

mtr

ol 6

0 o

r E

qu

iva

len

t E

xp

an

sio

n T

an

k is S

uita

ble

fo

r m

ost

So

lo P

lus In

sta

llatio

ns u

p to

86

ga

llon

s

An

ti-S

ca

ld V

alv

e n

ee

ds to

be

in

sta

lled

be

low

ta

nk’s

wa

ter

line

or

sw

ing

ch

eck in

sta

lled

on

co

ld w

ate

r lin

e to

pre

ve

nt th

erm

al

sip

ho

nin

g

Ho

ne

yw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

on

nec

ted

to

the

Lar

ges

t H

eati

ng

Cir

cuit

.-U

sed

wit

h t

he

So

lo P

lus

W/A

na

log

Co

ntr

oll

er,

Fro

lin

g F

HG

, a

nd

So

lo I

nn

ov

a.

JC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e to

Pre

ve

nt G

ho

st F

low

to

He

atin

g C

ircu

its.

A

H

J

2.13 Plumbing Example-Square Tank Large

Page 18: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

18

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rmB

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rmB

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 2

00

,00

0B

tuh

) w

ith

Fo

ss

il F

ue

l

Bo

ile

r a

nd

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07-1

2-2

01

0P

T1

C1

SC

AL

EN

/AS

HE

ET

1 O

F 5

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n,

insta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

P-1

P-2

P-3

"

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

He

ati

ng

Cir

cu

its

(T

yp

ica

l)

ZV

-1 P

art

# Z

V1

TV

-2P

art

#

K6

44

0A

-3

Fe

ed

B

Fo

ss

il F

ue

l B

oile

r

Fe

ed

T T

Pa

rt #

L4

00

8A

C

"

"1

¼"

Pa

rt

#4

83

2S

C-3

C-1

31

2

Wo

od

Bo

ile

rP

res

su

re T

an

k T

he

rma

l S

tora

ge

Sy

ste

m

X

Y

X

Y

E

I

D

TT

Pa

rt #

BL

TC

ON

TR

OL

"

"1¼

"

Th

ree

Ta

nk

Co

nn

ec

tio

ns

Sin

gle

Ta

nk

Co

nn

ec

tio

ns

C-1

TA

NK

NO

TE

S:

Siz

ing

: 2

Ta

nks fo

r b

oile

rs u

p to

14

0,0

00

Btu

h

3

Ta

nks fo

r B

oile

rs 1

75,0

00-2

00

,00

0B

tuh

Th

e T

an

ks s

ho

uld

be

lo

ca

ted

ne

xt to

ea

ch

oth

er

an

d a

s c

lose

as p

ossib

le to

th

e b

oile

r.

Co

nn

ectio

ns to

th

e ta

nks m

ust u

se

ap

pro

xim

ate

ly th

e s

am

e le

ng

th p

ipe.

Th

is is a

cco

mp

lish

ed

by:

1

. C

on

ne

ct th

e b

oile

r co

nn

ectio

ns d

iag

on

ally

, X

-X.

2

. C

on

ne

ct th

e r

ad

iato

r co

nn

ectio

ns d

iag

on

ally

, Y

-Y.

A B

Ba

cku

p B

oile

r C

on

tro

l H

on

eyw

ell

Aq

ua

sta

t L4

00

8A

or

Eq

uiv

ale

nt. M

ou

nt se

nso

r b

ulb

on

ta

nk

su

rfa

ce

ne

ar

top

ta

pp

ing

with

eith

er

tap

e o

r str

ap.

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10

% o

f W

oo

d B

oile

r O

utp

ut. T

he

Au

tom

ag

Zo

ne

Va

lve

Mu

st b

e M

ou

nte

d H

orizo

nta

lly.

SY

ST

EM

NO

TE

S:

C D E

Te

rmo

va

r L

oa

din

g U

nit P

art

# 4

83

2S

(L

oa

din

g U

nit r

eco

mm

en

de

d,

bu

t T

erm

ova

r K

44

0A

-3

co

uld

als

o b

e U

se

d).

Te

rmo

va

r D

ive

rtin

g V

alv

e-P

art

# K

64

40

A3

Exp

an

sio

n T

an

k S

izin

g-2

Th

erm

al T

an

ks-A

mtr

ol S

X9

0V

or

Eq

uiv

ale

nt

3

Th

erm

al T

an

ks-A

mtr

ol S

X1

10

V o

r E

qu

iva

len

t

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

mp

era

ture

Ga

ug

e

X

Y

X

Y

"1

¼"

"

G

Pa

rt #

L4

00

8B

A

F

Ch

eck V

alv

e n

ee

ds to

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e to

Pre

ve

nt G

ho

st

Flo

w to

He

atin

g C

ircu

its.

Ho

ne

yw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

on

nec

ted

to

th

e L

arg

est

Hea

tin

g C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

tro

ller

, F

roli

ng

FH

G,

an

d S

olo

In

no

va.

G

Sw

ing

Ch

eck V

alv

e

T

BL

T

Sw

itc

h C

on

tro

l

Circu

lato

r R

ela

y

Co

ntr

ol

G

2.14 Plumbing Example-PT1C

Page 19: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

19

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 2

00

,00

0B

tuh

) w

ith

Fo

ss

il F

ue

l

Bo

ile

r a

nd

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07-1

2-2

01

0P

T1

ZV

1

SC

AL

EN

/AS

HE

ET

1 O

F 5

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n,

insta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

P-1

ZV

2

"

Au

tom

ag

Zo

ne

Va

lve

Part

# A

UT

OM

AG

1"

1"

He

ati

ng

Cir

cu

its

(T

yp

ica

l)

TV

-2P

art

#

K6440

A-3

Fe

ed

B

Fo

ss

il F

ue

l B

oile

r

Fe

ed

T T

Part

# L

4008

A

C

"

"1¼

"

Part

#4832

S

C-3

C-1

31

2

Wo

od

Bo

ile

r

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

Sy

ste

m

X

Y

X

Y

E

F

D

TT

"

"1¼

"

Th

ree

Ta

nk

Co

nn

ec

tio

ns

Sin

gle

Ta

nk

Co

nn

ec

tio

ns

C-1

TA

NK

NO

TE

S:

Siz

ing

: 2

Ta

nks fo

r b

oile

rs u

p to

14

0,0

00

Btu

h

3

Ta

nks fo

r B

oile

rs 1

75,0

00-2

00

,00

0B

tuh

Th

e T

an

ks s

ho

uld

be

lo

ca

ted

ne

xt to

ea

ch

oth

er

an

d a

s c

lose

as p

ossib

le to

th

e b

oile

r.

Co

nn

ectio

ns to

th

e ta

nks m

ust u

se

ap

pro

xim

ate

ly th

e s

am

e le

ng

th p

ipe.

Th

is is

acco

mp

lish

ed

by:

1

. C

on

ne

ct th

e b

oile

r co

nn

ectio

ns d

iag

on

ally

, X

-X.

2

. C

on

ne

ct th

e r

ad

iato

r co

nn

ectio

ns d

iag

on

ally

, Y

-Y.

A B

Ba

cku

p B

oile

r C

on

tro

l H

on

eyw

ell

Aq

ua

sta

t L4

00

8A

or

Eq

uiv

ale

nt. M

ou

nt se

nso

r b

ulb

on

ta

nk

su

rfa

ce

ne

ar

top

ta

pp

ing

with

eith

er

tap

e o

r str

ap.

Em

erg

en

cy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10%

of W

oo

d B

oile

r O

utp

ut.

Th

e

Au

tom

ag

Zo

ne

Va

lve

Mu

st b

e M

ou

nte

d H

orizo

nta

lly.

SY

ST

EM

NO

TE

S:

C D E

Te

rmo

va

r L

oa

din

g U

nit P

art

# 4

83

2S

(L

oa

din

g U

nit r

eco

mm

en

de

d,

bu

t T

erm

ova

r K

44

0A

-3

co

uld

als

o b

e U

se

d).

Te

rmo

va

r D

ive

rtin

g V

alv

e-P

art

# K

64

40

A3

Exp

an

sio

n T

an

k S

izin

g-2

Th

erm

al T

an

ks-A

mtr

ol S

X9

0V

or

Eq

uiv

ale

nt

3

Th

erm

al T

an

ks-A

mtr

ol S

X1

10

V o

r E

qu

iva

len

t

X

Y

X

Y

"1¼

"

"

Part

#

L4008

B

A

F

Ho

ne

yw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

onnec

ted t

o t

he

Lar

ges

t H

eati

ng C

ircu

it.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

troll

er, F

roli

ng F

HG

, an

d S

olo

In

nova.

T

ZV

3Z

V4

Zone V

alv

e R

ela

y

Contr

ol

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

mp

era

ture

Ga

ug

e

Sw

ing

Ch

eck V

alv

e

Part

#

BLT

CO

NT

RO

L

BL

T

Sw

itc

h C

on

tro

l

G

Ch

eck V

alv

e n

ee

ds to

be

a S

win

g C

he

ck a

nd

no

t a

We

igh

ted

Ch

eck V

alv

e to

Pre

ve

nt G

ho

st

Flo

w to

He

atin

g C

ircu

its.

G

G

2.15 Plumbing Example-PT1ZV

Page 20: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

20

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 2

00,0

00B

tuh

) w

ith

Fo

ss

il F

ue

l

Bo

ile

r a

nd

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

07

-12

-20

10

PT

27

SC

AL

EN

/AS

HE

ET

1 O

F 5

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

TT

T

A BE

me

rge

ncy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10

% o

f W

oo

d B

oile

r O

utp

ut. T

he

Au

tom

ag

Zo

ne

Va

lve

Mu

st b

e M

ou

nte

d H

orizo

nta

lly.

SY

ST

EM

NO

TE

S:

Fe

ed

B

Ind

ire

ct

Wa

ter

He

ate

rF

os

sil F

ue

l B

oile

r

P-1

P-2

P-3

T T

Fe

ed

Pa

rt #

L4

00

8A

He

atin

g C

ircu

its (

Typ

ica

l)

C

"

"1

¼"

Pa

rt

#4

83

2S

C-3

C-1

P-4

P-5

31

2

Wo

od

Bo

ile

rP

res

su

re T

an

k T

he

rma

l S

tora

ge

Sy

ste

m

TA

NK

NO

TE

S:

Siz

ing

: 2

Ta

nks fo

r b

oile

rs u

p to

14

0,0

00

Btu

h

3

Ta

nks fo

r B

oile

rs 1

75,0

00-2

00

,00

0B

tuh

Th

e T

an

ks s

ho

uld

be

lo

ca

ted

ne

xt to

ea

ch

oth

er

an

d a

s c

lose

as p

ossib

le to

th

e b

oile

r.

Co

nn

ectio

ns to

th

e ta

nks m

ust u

se

ap

pro

xim

ate

ly th

e s

am

e le

ng

th p

ipe

. T

his

is a

cco

mp

lish

ed

by:

1

. C

on

ne

ct th

e b

oile

r co

nn

ectio

ns d

iag

on

ally

, X

-X.

2

. C

on

ne

ct th

e r

ad

iato

r co

nn

ectio

ns d

iag

on

ally

, Y

-Y.

Fo

llow

th

e s

am

e g

uid

elin

es fo

r a

sin

gle

or

two

ta

nk c

on

fig

ura

tio

n.

X

Y

X

Y

C D E

E

F

D

Te

rmo

va

r L

oa

din

g U

nit P

art

# 4

83

2S

(L

oa

din

g U

nit R

eco

mm

en

de

d, b

ut T

erm

ova

r K

44

0A

-3

co

uld

als

o b

e u

se

d).

Te

rmo

va

r D

ive

rtin

g V

alv

e-P

art

# K

64

40A

3

Exp

an

sio

n T

an

k S

izin

g-2

Th

erm

al T

an

ks-A

mtr

ol S

X9

0V

or

Eq

uiv

ale

nt

3 T

he

rma

l T

an

ks-A

mtr

ol S

X1

10

V o

r E

qu

iva

len

t

"

ZV

-1 P

art

# Z

V1

Pa

rt #

L4

00

8B

G

Ho

ne

yw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t se

t to

20

0ºF

. C

on

necte

d t

o t

he l

arg

est

Heati

ng

Cir

cu

it-U

sed

wit

h t

he S

olo

Plu

s w

/An

alo

g c

on

tro

ller,

Fro

lin

g F

HG

, a

nd

So

lo I

nn

ov

a.

F GC

he

ck V

alv

e S

ho

uld

be

a S

win

g C

he

ck V

alv

e.

A

Ba

cku

p B

oile

r C

on

tro

l H

on

eyw

ell

Aq

ua

sta

t L4

00

8A

or

Eq

uiv

ale

nt. M

ou

nt se

nso

r b

ulb

on

ta

nk s

urf

ace

ne

ar

top

ta

pp

ing

with

eith

er

tap

e o

r str

ap

.

Circu

lato

r R

ela

y

Co

ntr

ol

Pa

rt #

BL

TC

ON

TR

OL

BL

T

Sw

itc

h C

on

tro

l

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

mp

era

ture

Ga

ug

e

Sw

ing

Ch

eck V

alv

e

2.16 Plumbing Example-PT2

Page 21: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

21

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 2

00

,00

0B

tuh

) a

nd

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

(N

o B

ac

k-u

p B

oile

r)

Da

teD

WG

NO

RE

V

07

-12

-20

10

PT

35

SC

AL

EN

/AS

HE

ET

1 O

F 5

Th

is is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n, in

sta

llatio

n a

nd

co

de

co

mp

lian

ce

de

tails

are

th

e r

esp

on

sib

ility

of th

e d

esig

ne

r/in

sta

ller

of th

e s

yste

m.

P-1

P-2

P-3

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

1"

He

ati

ng

Cir

cu

its

(T

yp

ica

l)

ZV

-1 P

art

# Z

V1

Fe

ed

B

"

"1

¼"

Pa

rt

#4

83

2S

C-3

Wo

od

Bo

ile

r

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

Sy

ste

m

X

Y

X

Y

E

D

TT

"

TA

NK

NO

TE

S:

Siz

ing

: 2

Ta

nks fo

r b

oile

rs u

p to

14

0,0

00

Btu

h

3

Ta

nks fo

r B

oile

rs 1

75,0

00-2

00

,00

0B

tuh

Th

e T

an

ks s

ho

uld

be

lo

ca

ted

ne

xt to

ea

ch

oth

er

an

d a

s c

lose

as p

ossib

le to

th

e b

oile

r.

Co

nn

ectio

ns to

th

e ta

nks m

ust u

se

ap

pro

xim

ate

ly th

e s

am

e le

ng

th p

ipe

. T

his

is

acco

mp

lish

ed

by:

1

. C

on

ne

ct th

e b

oile

r co

nn

ectio

ns d

iag

on

ally

, X

-X.

2

. C

on

ne

ct th

e r

ad

iato

r co

nn

ectio

ns d

iag

on

ally

, Y

-Y.

A BE

me

rge

ncy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10

% o

f W

oo

d B

oile

r O

utp

ut

SY

ST

EM

NO

TE

S:

D E

Te

rmo

va

r L

oa

din

g U

nit P

art

# 4

83

2S

Exp

an

sio

n T

an

k S

izin

g-2

Th

erm

al T

an

ks-A

mtr

ol S

X9

0V

or

Eq

uiv

ale

nt

3

Th

erm

al T

an

ks-A

mtr

ol S

X1

10

V o

r E

qu

iva

len

t

"

"

C

CH

on

eyw

ell

Aq

ua

sta

t 8

15

1A

Bio

He

at P

art

# E

XL

RS

P.

On

ly u

se

d w

ith

Ex

ce

l B

oile

r. P

lea

se

Re

fer

to E

xce

l’s F

ield

an

d W

irin

g D

iag

ram

s. M

ou

nt

se

nso

r b

ulb

on

ta

nk s

urf

ace

ne

ar

top

ta

pp

ing

with

ta

pe

or

str

ap.

Th

ree

Ta

nk

Co

nn

ec

tio

ns

X

Y

X

Y

"1¼

"

"1

¼"

Sin

gle

Ta

nk

Co

nn

ec

tio

ns

Pa

rt #

L4

00

8B

A

Ho

ne

yw

ell

L4

00

8B

Ove

rhe

at A

qu

asta

t se

t to

20

0ºF

. C

on

nec

ted

to

th

e la

rges

t H

eati

ng

Cir

cuit

-Use

d

wit

h t

he

So

lo P

lus

w/A

na

log

co

ntr

oll

er,

Fro

lin

g F

HG

, a

nd

So

lo I

nn

ov

a.

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

mp

era

ture

Ga

ug

e

Sw

ing

Ch

eck V

alv

e

Circu

lato

r R

ela

y

Co

ntr

ol

2.17 Plumbing Example-PT3

Page 22: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

22

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Pri

ma

ry S

ec

on

da

ry D

es

ign

wit

h P

res

su

re T

he

rma

l

Ta

nk

s

Da

teD

WG

NO

RE

V

07

-12

-20

10

PT

41

SC

AL

EN

/AS

HE

ET

1 O

F 5

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

1"

TV

-2P

art

#

K6

44

0A

-3

Fe

ed

B

Pa

rt

#4

83

2S

C-3

31

2

Wo

od

Bo

ile

rP

res

su

re T

an

k T

he

rma

l S

tora

ge

Sy

ste

m

X

Y

X

Y

D

E

C

TT

C-1

TA

NK

NO

TE

S:

Siz

ing:

2 T

an

ks fo

r b

oile

rs u

p to

14

0,0

00

Btu

h

3

Ta

nks fo

r B

oile

rs 1

75

,00

0-2

00

,00

0B

tuh

Th

e T

an

ks s

ho

uld

be

lo

ca

ted

ne

xt to

ea

ch

oth

er

an

d a

s c

lose

as p

ossib

le to

th

e b

oile

r.

Co

nn

ectio

ns to

th

e ta

nks m

ust u

se

ap

pro

xim

ate

ly th

e s

am

e le

ng

th p

ipe. T

his

is

acco

mp

lish

ed

by:

1

. C

on

ne

ct th

e b

oile

r co

nn

ectio

ns d

iag

on

ally, X

-X.

2

. C

on

ne

ct th

e r

ad

iato

r co

nn

ectio

ns d

iag

on

ally, Y

-Y.

A BE

me

rge

ncy G

ravity F

low

Ove

rhe

at L

oo

p-N

ee

ds to

be

10

% o

f W

oo

d B

oile

r O

utp

ut.

Th

e

Au

tom

ag

Zo

ne

Va

lve

Mu

st b

e M

ou

nte

d H

orizo

nta

lly.

SY

ST

EM

NO

TE

S:

C D

Te

rmo

va

r L

oa

din

g U

nit P

art

# 4

83

2S

(L

oa

din

g U

nit r

eco

mm

en

de

d,

bu

t T

erm

ova

r K

44

0A

-3

co

uld

als

o b

e U

se

d).

Te

rmo

va

r D

ive

rtin

g V

alv

e-P

art

# K

64

40A

3

Exp

an

sio

n T

an

k S

izin

g-2

Th

erm

al T

an

ks-A

mtr

ol S

X9

0V

or

Eq

uiv

ale

nt

3

Th

erm

al T

an

ks-A

mtr

ol S

X1

10

V o

r E

qu

iva

len

t

"

Pa

rt #

L4

00

8B

A

E

Ho

ne

yw

ell L

40

08

B O

ve

rhe

at A

qu

asta

t S

et to

20

0ºF

. C

onnecte

d t

o t

he L

arg

est

Heati

ng C

ircuit

.-

Use

d w

ith

th

e S

olo

Plu

s W

/An

alo

g C

on

troll

er, F

roli

ng F

HG

, an

d S

olo

In

nova.

T

"

Ind

ire

ct

Wa

ter

He

ate

r

P1

P2

P3

C6

Su

pp

ly a

nd

Re

turn

fro

m

He

ati

ng

Zo

ne

s (

typ

ica

l)

"

"

"

1"

"

Circu

lato

r R

ela

y

Co

ntr

ol

Circu

lato

r R

ela

y

Co

ntr

ol

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

Pu

rgin

g V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

r

Dra

in V

alv

e

Un

ion

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Te

mp

era

ture

Ga

ug

e

Sw

ing

Ch

eck V

alv

eT

his

is o

nly

a c

on

ce

pt

dra

win

g. F

ina

l d

esig

n, in

sta

lla

tio

n a

nd

co

de

co

mp

lia

nce

de

tails a

re th

e r

esp

on

sib

ility o

f th

e d

esig

ne

r/in

sta

lle

r o

f th

e s

yste

m.

2.18 Plumbing Example-PT4

Page 23: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

23

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 2

00

,00

0B

tuh

) w

ith

Fo

ss

il F

ue

l

Bo

ile

r a

nd

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

6-7

-20

10

Au

tom

ix S

ing

le T

an

k1

SC

AL

EN

/AS

HE

ET

1 O

F 3

Au

tom

ag

Zo

ne

Va

lve

Pa

rt #

AU

TO

MA

G

Fo

ss

il F

ue

l B

oile

r

Wo

od

Bo

ile

r T

he

rma

l S

tora

ge

Ta

nk

T T

Ve

nt

Dra

ins

C1

0

Ou

tsid

e

Se

ns

or

ZV

1

ZV

2

ZV

3Ra

dia

nt

Zo

ne

B

A

Fe

ed

1¼"Min.

1¼"Min.

"Min

.

"Min

.

"Min

.

1"Min.

1"Min.

Lo

ad

ing

Un

itP

art

# 4

83

2S

Mo

tori

ze

d M

ixin

g

Va

lve

Pa

rt #

Te

rmo

mix

D a

nd

Au

tom

ix 1

0

Ind

ire

ct

Ho

t W

ate

r

Ta

nk

Au

to A

da

pti

ng

Cir

cu

lato

rP

art

# A

lph

a

CD

E

H

C1

0M

oto

rize

d

Mix

ing

Va

lve

Pa

rt #

Te

rmo

mix

D

an

d A

uto

mix

10

Ou

tsid

e

Se

ns

or

C1

0

Ou

tsid

e

Se

ns

or

Mo

tori

ze

d

Mix

ing

Va

lve

Pa

rt #

Te

rmo

mix

D

an

d A

uto

mix

10

Su

pp

ly

Re

turn

C4

C5

C6 H

C1

0

Ou

tsid

e

Se

ns

or

Mo

tori

ze

d

Mix

ing

Va

lve

Pa

rt #

Te

rmo

mix

D

an

d A

uto

mix

10

Su

pp

ly

Re

turn

C4 H

C5

C6

Zo

ne

Va

lve

Co

ntr

olle

d Z

on

es

Op

tio

n A

Op

tio

n B

Op

tio

n C

Swing Check

Circu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

Te

mp

era

ture

Ga

ug

e

Pu

rge

Dra

in

Sw

ing

Ch

eck

T

F

G

x x

x x

T

En

d S

witch

En

d S

witch

T T

2.19 Plumbing Example-Automix Single Tank

Page 24: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

24

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 2

00

,00

0B

tuh

) w

ith

Fo

ss

il F

ue

l

Bo

ile

r a

nd

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

6-7

-20

10

Au

tom

ix M

ult

i-T

an

k1

SC

AL

EN

/AS

HE

ET

1 O

F 3

Au

tom

ag

Zo

ne

Va

lve

Part

# A

UT

OM

AG

Fo

ss

il F

ue

l B

oile

r

Wo

od

Bo

ile

r T

he

rma

l S

tora

ge

Ta

nk

s

TC

ircu

lato

r w

/ Is

ola

tio

n

Fla

ng

es

Ba

ll V

alv

e

We

igh

ted

Ch

eck V

alv

e

Ba

ckflo

w P

reve

nte

rD

rain

Va

lve

Pre

ssu

re R

elie

f V

alv

e

Pre

ssu

re R

ed

ucin

g V

alv

e

Ce

ntr

al A

ir S

ep

era

tor

Sy

mb

ol K

ey

Th

erm

osta

t

Te

mp

era

ture

Ga

ug

e

Ve

nt

Dra

ins

C1

0

Ou

tsid

e

Se

ns

or

ZV

2

ZV

3

ZV

4Ra

dia

nt

Zo

ne

B

A

Fe

ed

1¼"Min.

"Min

.

"Min

.

1"Min.

1"Min.

Mo

tori

ze

d M

ixin

g

Va

lve

Pa

rt #

Term

om

ix D

and

Auto

mix

10

Ind

ire

ct

Ho

t W

ate

r

Ta

nk

Au

to A

da

pti

ng

Cir

cu

lato

rP

art

# A

lph

a

C

D

E

F

G

H

Pu

rge

Dra

in

C1

0M

oto

rize

d

Mix

ing

Va

lve

Part

# T

erm

om

ix D

and

Au

tom

ix 1

0

Ou

tsid

e

Se

ns

or

Zo

ne

Va

lve

Co

ntr

olle

d Z

on

es

Op

tio

n A

(o

the

r o

pti

on

s a

va

ila

ble

on

Au

tom

ix d

raw

ing

)

X

Y

X

Y

"Min

.

1¼"Min.

Lo

ad

ing

Un

itP

art

# 4

832

S

Sw

ing

Ch

eck

T T

T T

MZ

V-1

24

V

Tra

nsfo

rmer

x x

x x

T T

T

En

d S

witch

En

d S

witch

J

We

igh

ted

/Flo

Ch

ec

k V

alv

e O

nly

Sw

ing

Ch

ec

k

Va

lve

On

lyS

win

g C

he

ck

Va

lve

On

ly

I

I

2.20 Plumbing Example-Automix Multi-Tank

Page 25: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

25

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s P

ipin

g L

ay

ou

t C

on

ce

pt

Dia

gra

m

Wo

od

Bo

ile

r (U

p t

o 2

00

,00

0B

tuh

) w

ith

Fo

ss

il F

ue

l

Bo

ile

r a

nd

Pre

ss

ure

Ta

nk

Th

erm

al S

tora

ge

Da

teD

WG

NO

RE

V

6-7

-20

10

Au

tom

ix N

ote

s1

SC

AL

EN

/AS

HE

ET

1 O

F 3

Sy

stem

No

tes

A

Open

Expan

sion o

pti

on. T

he

tank s

izin

g i

s 10%

of

syst

em w

ater

volu

me.

The

tank n

eeds

to b

e at

lea

st 1

0’

above

the

hig

hes

t poin

t in

the

syst

em.

Ther

e ca

nnot

be

any i

sola

tion v

alves

bet

wee

n t

he

tank a

nd s

yst

em.

The

tank s

hould

be

run t

o a

dra

in.

B

Expan

sion t

ank S

izin

g (

tank n

ot

nee

ded

wit

h o

pen

expan

sion)

400 g

allo

ns

nee

ds

an A

mtr

ol

SX

90V

or

equiv

alen

t.

600 g

allo

ns

nee

ds

an A

mtr

ol

SX

110 o

r eq

uiv

alen

t.

C

Em

ergen

cy G

ravit

y F

low

Over

hea

t L

oop-N

eeds

to b

e 10%

of

Wood B

oil

er O

utp

ut.

The

Auto

mag

Zone

Val

ve

Must

be

Mounte

d H

ori

zonta

lly.

D

Open

on r

ise

aquas

tat

to l

ock

-out

bac

k-u

p b

oil

er (

One

wit

h 3

0ºΔ

T R

ecom

men

ded

). U

sual

set

ting o

f 140-1

50 º

F.

Mount

senso

r bulb

on t

ank s

urf

ace

(or

in w

ell

tappin

g, if

avai

lable

) nea

r to

p t

appin

g w

ith e

ither

tap

e or

stra

p.

E

Ther

mal

sto

rage

tank s

izin

g-M

in. 400 g

allo

ns/

100,0

00B

tuh. T

he

tanks

should

be

inst

alle

d c

lose

to e

ach o

ther

and

to t

he

boil

er t

o t

ake

advan

tage

of

self

-cir

cula

tion d

uri

ng a

pow

er o

uta

ge.

The

retu

rn p

ipe

should

be

run l

ow

to t

he

gro

und a

nd a

load

ing u

nit

must

be

inst

alle

d w

ith t

he

bac

kfl

ow

pre

ven

ter

inst

alle

d.

F

Typic

al Z

one

Val

ve

contr

ol

or

Mult

iple

Cir

cula

tor

rela

y.

G

Typic

al D

ual

zone

swit

chin

g r

elay

.

H

LK

Aca

so A

uto

mix

10 o

utd

oor

rese

t co

ntr

ol.

I C

onnec

t th

e boil

er c

onnec

tions

to t

he

tanks

dia

gonal

ly, X

-X.

Connec

t th

e ra

dia

tor

connec

tions

to t

he

tank d

iagonal

ly, Y

-Y.

J M

oto

rize

d z

one

val

ve

or

Bal

l V

alve

size

d t

o s

yst

em p

ipin

g.

Hea

tin

g S

yst

em N

ote

s

Opti

on A

T

his

opti

on t

akes

full

advan

tage

of

the

Aca

so C

10 c

ontr

ol

and G

rundfo

s A

lpha

pum

p. T

he

C10 c

ontr

ol

wil

l au

tom

atic

ally

adju

st s

upply

wat

er t

emp

erat

ure

to r

efle

ct o

uts

ide

tem

per

ature

. T

he

Alp

ha

pum

p

conti

nuousl

y f

ine

tunes

pow

er c

onsu

mpti

on a

nd f

low

rat

es t

o t

he

nee

ds

of

the

hea

ting s

yst

em. T

his

com

bin

atio

n w

ill

save

you e

ner

gy a

nd m

oney

. T

he

hig

h t

emper

ature

zones

are

contr

oll

ed b

y z

one

val

ves

.

If t

her

e ar

e L

o-T

emper

ature

zones

(ra

dia

nt)

; a

seco

nd C

10 c

ontr

ol

can b

e uti

lize

d t

o c

ontr

ol

supply

tem

per

ature

. A

n A

lpha

pum

p i

s not

nee

ded

in t

his

appli

cati

on.

Opti

on B

H

i-T

emper

ature

zones

wit

h c

ircu

lato

rs. A

n A

lpha

pum

p i

s not

nee

ded

in t

his

appli

cati

on.

Opti

on C

L

o-T

emper

ature

zones

(ra

dia

nt)

wit

h c

ircu

lato

rs. A

n A

lpha

pum

p i

s not

nee

ded

in t

his

appli

cati

on.

A

ll t

hre

e opti

ons

uti

lizi

ng t

he

C10 c

ontr

ol

wil

l ex

tend t

he

hea

t out-

put

from

the

stora

ge

tank s

yst

em b

ecau

se t

he

hea

ting s

yst

em i

s only

tak

ing e

ner

gy r

equir

ed f

rom

the

stora

ge

tank s

yst

em.

If

inst

alle

d p

roper

ly;

stora

ge

tank s

yst

em c

an b

e uti

lize

d a

s a

pow

er-o

ut

dum

p z

one.

Sola

r ca

n e

asil

y b

e in

tegra

ted.

Gra

ph

Set

tin

gT

he

regula

ting g

raph f

or

a ce

rtai

n h

ouse

is

dep

enden

t on d

imen

sions,

loca

tion, in

sula

tion, et

c. T

her

efore

it

is n

ot

poss

ible

to

dec

ide

on a

gra

ph i

n a

dvan

ce. T

her

e is

a t

rial

and e

rror

pro

cess

. T

he

gra

ph i

s se

t w

ith k

nobs

D a

nd F

.

Init

ial

Set

tin

g

Reg

ula

ting g

raph f

or

hi-

tem

per

ature

hea

ting (

bas

eboar

d),

set

knob D

to 5

.

Reg

ula

ting g

raph f

or

lo-t

emper

ature

hea

ting (

radia

nt)

, se

t knob D

to 2

.

Room

tem

per

atu

re s

etti

ng

/para

llel

dis

pla

cem

ent

For

par

alle

l dis

pla

cem

ent/

to o

bta

in t

he

des

ired

room

tem

per

ature

use

knob F

. T

he

supply

wat

er t

emper

ature

can

be

rais

ed o

r

low

ered

in i

n 1

C s

teps

from

set

ting 0

. A

supply

wat

er t

emper

ature

of

2.5

º C

is

equiv

alen

t to

C i

n r

oom

tem

per

ature

.

Ad

just

men

ts

Should

the

room

tem

per

ature

ris

e w

ith f

alli

ng o

utd

oor

tem

per

ature

: lo

wer

knob D

r

aise

knob F

Should

the

room

tem

per

ature

fal

l w

ith f

alli

ng o

utd

oor

tem

per

ature

: r

aise

knob D

l

ow

er k

nob F

Mak

e only

min

or

chan

ges

wit

h k

nobs

D a

nd F

. W

hen

the

house

has

an e

ven

room

tem

per

ature

des

pit

e fl

uct

uat

ing o

utd

oor

tem

per

ature

, th

e co

rrec

t re

gula

ting g

raph h

as b

een o

bta

ined

.

Reg

ula

tin

g G

rap

hs

Supply

wat

er t

emper

ature

Outd

oor

tem

per

ature

Set

tin

g M

in. an

d M

ax

. S

up

ply

Wate

r T

emp

eratu

re

Min

. su

pply

wat

er t

emper

ature

can

be

set

bet

wee

n 1

C-3

C a

nd m

ax. su

pply

wat

er t

emper

ature

bet

wee

n 4

C-9

C. W

hen

min

. su

pply

wat

er t

emper

ature

is

set

to 3

C o

r bel

ow

, th

e m

ax. su

pply

wat

er t

emper

ature

wil

l

auto

mat

ical

ly b

e 40º

C. W

hen

min

. su

pply

wat

er t

emper

ature

is

set

above

30º

C, th

e m

ax. su

pply

wat

er t

emper

ature

is

auto

mat

ical

ly 4

C.

Set

ting o

f m

in. su

pply

wat

er t

emper

ature

is

use

d i

n r

adia

nt

floor

hea

ting a

ppli

cati

ons

to

obta

in a

com

fort

able

flo

or

tem

per

ature

.

Min

. su

pply

wat

er t

emper

ature

is

sele

cted

wit

h k

nob C

.

In t

he

exam

ple

gra

ph 3

has

bee

n s

elec

ted a

nd t

he

min

. su

pply

wat

er t

emper

ature

is

set

to

22º

C. M

ax. su

pply

wat

er t

emper

ature

wil

l au

tom

atic

ally

be

40º

C.

Set

ting o

f m

ax. su

pply

wat

er t

emper

ature

is

use

d i

n h

ydro

nic

rad

iato

r hea

ting s

yst

ems.

Max

. su

pply

wat

er t

emper

ature

is

sele

cted

wit

h k

nob C

.

In t

he

exam

ple

gra

ph 6

has

bee

n s

elec

ted. M

ax. su

pply

wat

er t

emper

ature

is

set

to 4

5 º

C.

C1

0 C

on

tro

l S

ettin

gs

Appendix Appendix A-Automix Plumbing Notes

Page 26: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

26

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Appendix B-Overheat Loop: No Electricity

The piping and controls must be connected to the boiler in such a way that in the event of a power fail-

ure there is one loop of radiation available for gravity circulation. This loop must not be obstructed by

any valves or other accessories which would prevent gravity circulation during a power failure. The

piping is plumbed in such a way that excessive pressure will not be developed in any portion of the

boiler or system. The loop must be large enough to dissipate at least 10% of the boiler’s maximum

rated heat output, assuming an ambient temperature of 65 °F (18 ºC) and a mean water temperature of

180 ºF (82 ºC).

The minimum pipe size for this loop is ¾” and if possible, the loop should be located and pitched to

maximize natural thermal convection of the water. The loop must be positioned above the boiler. The

design of the loop must be such that it can be made inoperative only in a deliberate manual action. If

large enough, an existing heating radiation zone may be used for the over-heat loop. The loop must be

equipped with zone valves which will open automatically during a power failure. We recommend

AUTOMAG zone valves for this application (offered as an accessory).

Automag

Zone ValvePart # AUTOMAG

1"

1"

Boiler Output Recommended Minimum Baseboard

Length¹

30kW (100,000Btuh) 18’

40kW (140,000Btuh) 26’

50kW (170,000Btuh) 32’

60kW (200,000Btuh) 36’

1

Overheat Example

Page 27: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

27

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Appendix C-Thermostatic Mixing Valve

A Thermostatic Mixing Valve or Loading Unit must be incorporated into the heating system piping as

shown in the figure below. When the Mixing Valve is used a ball valve (I) (not provided) must be in-

stalled upstream of Port 1 of valve TV-1. The valve should be set at half open (and the handle re-

moved after it is set), in order for the tempering loop to function correctly. If there are unions included

with the Mixing Valve or the Loading Unit, the internal valves must be fully open. A circulator is inte-

grated into the Loading Unit, so a circulator is not required.

1

2

Wood Boiler

Automag

Zone ValvePart # AUTOMAG

C-3A

1"

1"

1¼"

3

Feed

TV-1Part #

K4440A-3

E

C-3B

Termovar

Option A

Termovar

Option B

TV-1Part # 4832S

23

1Termovar Loading

Unit Option B

(C-3A not needed)

Page 28: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

28

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Appendix D-Overheat and Circulator Aquastat Wiring Connections

For boilers without connections for the overheat aquastat or boiler circulator, please use the connec-

tions below:

Typical Circulator or

Zone Valve Controller

Honeywell L4008B

(Overheat Control)

Set to 200ºF

Largest Heat

Zone

Thermostat

Heat/Overheat

Zone

Circulator

Overheat Aquastat Connections*

Honeywell L4006B

or equivalent

Set to 160ºF

C-3 Circulator

120 VAC

C-3 Circulator Connections**

**Used for older boilers or the Solo Plus with the Analog control.

*Used for older boilers or the Solo Plus with the Analog control, Froling FHG, and the Solo Innova.

Page 29: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

29

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Appendix E-Excel Wiring Schematics

Wire A-Used with a Heating System with Circulators T

arm

Bio

ma

ss

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s F

ield

Wir

ing

Dia

gra

m

Ex

ce

l B

oile

r F

ield

Wir

ing

Dia

gra

m

(Us

ed

wit

h P

lum

bin

g S

olo

1 C

)

Da

teD

WG

NO

RE

V

07

-14

-20

10

Wir

e A

1

SC

AL

EN

/AS

HE

ET

1 O

F 5

Ju

mp

er

Wire

Page 30: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

30

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Appendix E-Excel Wiring Schematics

Wire B-Used with a Heating System with Zone Valves

Ju

mp

er

Wire

Ta

rm B

iom

as

s

4 B

ritt

on

La

ne

Ly

me

, N

H 0

37

68

Dra

wn

by

: T

SP

Ta

rm B

iom

as

s F

ield

Wir

ing

Dia

gra

m

Ex

ce

l B

oile

r F

ield

Wir

ing

Dia

gra

m

(Us

ed

wit

h P

lum

bin

g S

olo

1 C

)

Da

teD

WG

NO

RE

V

07

-14

-20

10

Wir

e B

1

SC

AL

EN

/AS

HE

ET

1 O

F 5

Page 31: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

31

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Appendix E-Excel Wiring Schematics

Wire C-Used with a Heat Storage Tank System

Page 32: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

32

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

TERMOVAR LOADING UNIT is a pre-

fabricated, automatic, thermally operated valve

unit for solid-fuel boiler/storage tank installations,

where heating and domestic hot water are taken

from the storage tank. TERMOVAR LOADING

UNIT ensures a minimum return-water tempera-

ture into the solid-fuel boiler, which increases the

boiler efficiency, prevents tarring and considera-

bly prolongs the lifetime of the solid-fuel boiler.

TERMOVAR eliminates the risk of destructive

thermal shock caused by surges of cold water re-

turn water. TERMOVAR renders a more effective

burning and is therefore a necessary part of a solid

fuel installation with a storage tank.

Technical Data

Voltage

Power Consumption

Thermostatic Element

Max. Boiler Capacity

Max. Operating Temperature

Max. Operating Pressure

Circulation Pump

Max. Flow

Sizes

Body

Dimensions

Weight

115 VAC 60HZ

Pump speed I 60W

Pump Speed II 80W

Pump Speed III 87W

140 ºF (60 ºC)

256,000Btuh (75kW)

230ºF (110ºC)

145 psi (10 bar)

Grundfos UPS 15-58U

740 gal/h (2800 l/h)

NPT 1¼”

Brass EN 12165 CW617N

8¼” X 8¼ X 4¼” (210 X 210 X 110mm)

10.58 lbs (4.8kg)

Termovar Loading Unit

Termovar Includes:

1. Thermally operated loading valve

2. Backflow preventer

3. Circulator pump

4. Three thermometers

5. Three ball valves

6. Insulation EPP

Termovar Loading Unit has several advantages:

The pre-fabricated unit saves time and provides a quick and trouble-free installation.

The loading unit provides a constant loading temperature to the storage tank.

It can be installed on the right-hand or left-hand side of the boiler.

The loading unit is installed on the return pipe which means that the supply pipe is free for

expansion and the unit is never affected by steam in case of an overheated boiler.

Service friendly. All parts can be changed without draining the system.

Appendix F-Termovar LK810 Information Sheet

Page 33: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

33

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

AUTOMIX 10 is an advanced, compact outdoor

reset control for hydronic baseboard, radiator, and

radiant floor heating applications.

AUTOMIX 10 works continuously and propor-

tionally. Through impulses from the sensors the

control adjusts the supply water temperature as the

outdoor temperature changes.

AUTOMIX 10 includes a min. and max. limiter

for the supply water temperature and a freeze pro-

tection feature. AUTOMIX 10 is delivered factory

wired which minimizes installation problems in

the field. The main supply and all sensors have

plug-in connections. The quick and easy do-it-

yourself installation saves on labor charges.

Technical Data

Type of Control

Voltage

Power Consumption

Torque

Angle of Rotation

Heating Curve

Parallel Displacement

Min. supply water limiter

Max. supply water limiter

Freeze Protection

Manual operation

Protection class

Dimensions

Weight

PI-control with microprocessor

18 VAC 50/60HZ

3VA

5Nm

90º, electrically limited

1-9, stepless

±10ºC supply water temperature, stepless

+15ºC - +35ºC supply water temperature

+40ºC - +90ºC supply water temperature

+15ºC - +35ºC supply water temperature

Yes, when necessary

IP 40

3.15” x 3.54” x 3.66”

2.17lbs (0.6Kg)

AUTOMIX 10

Termovar Includes:

1. Valve motor with built-in electronics

2. Mounting Kit

3. Power adaptor

4. Supply water sensor T1 with 1 m wire

5. Outdoor sensor T2 with 15 m wire

AUTOMIX 10 is

mounted to Termomix

3-way Valve

Appendix G-Automix 10 Information Sheet

Page 34: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

34

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Technical Data

Opening Temperature

Max. Operating Temperature

Max. Operating Presure

Size

Flow Coefficient

Weight

Valve Body

162ºF (72ºC)

230º (110ºC)

1.0 MPa (10bar)

1¼”

12 Kvs

1.54lbs (0.7Kg)

Brass TV 15 - TV 40

Termovar Loading Valve The TERMOVAR TEMPERING VALVE is an auto-

matic thermally operated tempering valve for solid-fuel

boiler installations with or without a storage tank.

The TERMOVAR ensures a minimum return water tem-

perature to the heating boiler, which increases combus-

tion efficiency, prevents tarring and considerably pro-

longs the lifetime for the solid-fuel boiler. The TERMO-

VAR eliminates the risk of destructive thermal shock to

both steel and cast iron boilers. The TERMOVAR ther-

mally operated tempering valves render a more effective

burning and are therefore a necessary part of a solid-fuel

boiler installation.

Valve shown with Unions

Appendix H-Termovar Loading Valve Information Sheet

Page 35: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

35

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Technical Data

Opening Temperature

Max. Operating Temperature

Max. Operating Presure

Size

Flow Coefficient

Weight

Valve Body

162ºF (72ºC)

230º (110ºC)

1.0 MPa (10bar)

1¼”

12 Kvs

1.54lbs (0.7Kg)

Brass TV 15 - TV 40

Termovar AF Bypass Valve Termovar AF thermostatic 3-way bypass valves are de-

signed to change the direction of flow in hydronic heat-

ing applications.

The Termovar Bypass (diverting) valve is an automatic

thermally operated diverting valve for solid-fuel boiler

installations with storage tank.

Having a Termovar AF valve installed in your system

will improve overall efficiency and improve the effec-

tiveness of the heat storage tank system.

Appendix I-Termovar AF Bypass Valve Information Sheet

Page 36: Wood Boiler Plumbing Schematics Boiler Plumbing Schematics 1-800-782-9927 Version 12-10 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

36

Wood Boiler Plumbing Schematics 1-800-782-9927 Version 12-10

Tarm Biomass · 4 Britton Lane · Lyme, NH 03768

Notes: