wmm preso - robotics focus
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Wauseon Machine Wauseon Machine & Manufacturing, Inc.& Manufacturing, Inc.
Wauseon, OhioWauseon, Ohio
ISO 9001:2008 Certified Sept. 2000 ○ Last audit July 2015 – NEVER A MAJOR NC ○ Design, Tooling & Equipment for Tube Fabrication. ○ Production Machining & Custom Engineered Machines with Automation.
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COMPANY OVERVIEW
Wauseon Machine & Manufacturing, Inc. 2015
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•Dedicated Account Manager for each customer•Inside Sales and Support Staff•20+ Engineers and 5 Technicians•40+ Toolmakers and 25+ Machinists•120+ CNC Machining Centers
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KEY RESOURCES
Wauseon Machine & Manufacturing, Inc. 2015
•Complete Tool Room CapabilitiesComplete Tool Room Capabilities•33,000 sq. ft.33,000 sq. ft.•85 Employees85 Employees
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PLANT 1
Wauseon Machine & Manufacturing, Inc. 2015
LATHE DEPARTMENT
GRIND DEPARTMENT
MILL DEPARTMENT
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SAMPLE PARTS
Wauseon Machine & Manufacturing, Inc. 2015
Mill EquipmentMill Equipment○ CNC Vertical Mills (32)
Max. Capacity: X=121” Y=70” Z=32”
○ Horizontal Mills (3 CNC, 1 Manual)
Max. Capacity: X=64” Y=50” Z=32”
Grind EquipmentGrind Equipment○ Manual Surface Grinder (6)
Max. Capacity:8” x 18” x 12”
○ Automatic Surface Grinder (4)Max. Capacity:16” x 32” x 10”
○ O.D. Grinder (3)Max. Capacity:
10” Ø x 22” long
○ Blanchard Grinder (2)Max. Capacity:
up to 36” Ø
○ Hone (1)Max. Capacity:
up to 2 ¼”
Lathe EquipmentLathe Equipment○ CNC Lathes (16)
Max. Capacity: 27” Ø x 160” long
○ Manual Lathes (6)Max. Capacity:
16” Ø x 60” long
Misc. EquipmentMisc. Equipment○ Multi-process
machining centers (2)Max. Capacity:
X=24” Y=9” Z=42”
○ Wire EDMs (3) Max. Work Piece:
X= 31” Y=28” Z=11”
○ Ram EDMs (2)Max. Work Piece:
X=24” Y=14” Z=10”
○ Cut-off Saws (6)○ Heat Treat Ovens (5)
Max. Capacity: X=16” Y=16” Z=10”
○ Carbinite (Surface Texturing)
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PLANT 1 EQUIPMENT LIST
Max. Capacity:12” Ø x 21” long
Haas ST-20Y with Live Tooling
Max. Capacity:X=24” Y=9” Z=42”B=240° C=360°
Dual Turning Spindle
Mazak Integrex i-200S
Wauseon Machine & Manufacturing, Inc. 2015
Max. Capacity:X=17” Y=7” Z=21”B=220° C=360°
Mazak Integrex j-200
DUAL PROCESS MACHINING CENTERS
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o Saw Cuttingo Weldingo Heat Treatingo Tumblingo Sand Blastingo CMM Inspectiono Carbinite
(Surface Texturing)o Paint Booth
Steel InventoryTIG Welding
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COMPLETE TOOL ROOM SERVICE
Wauseon Machine & Manufacturing, Inc. 2015
•Started operations July Started operations July 20022002•Design and Build of Design and Build of Standard Standard and Custom Equipment and Custom Equipment•32,000 sq. ft.32,000 sq. ft.•42 Employees42 Employees
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PLANT 2
Wauseon Machine & Manufacturing, Inc. 2015
ENGINEERING SERVICES
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CUSTOM TOOL DESIGN & DEVELOPMENT
Wauseon Machine & Manufacturing, Inc. 2015
•20+ ENGINEERS AND 5 20+ ENGINEERS AND 5 TECHNICIANSTECHNICIANS
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o Mechanical designo Electrical designo Electrical controlso Concept and Development
Serviceso Prototyping
o 3D Printing Fused Deposition Modeling (FDM) Capabilities
SOFTWARE SOFTWARE UTILIZEDUTILIZED
Wauseon Machine & Manufacturing, Inc. 2015
WMM ENGINEERING SERVICES
RAPID PROTOTYPING
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3”/76.2MM NOM. Ø 2”/50.8MM NOM. Ø○ END FORMING ○ END FINISHING
3/8”/9.525MM NOM. Ø○ DECOATING○ CRIMPING
3¾”/95.25MM NOM. Ø
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STANDARD EQUIPMENT
Wauseon Machine & Manufacturing, Inc. 2015
○ DUAL END FORMING MACHINES (END FORM 1½”/38.1MM NOM. Ø)○ END FORMING/END FINISHING MACHINES (END FORM/END FINISH ¾”/19.05MM NOM. Ø)
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INTEGRATED MACHINES
Wauseon Machine & Manufacturing, Inc. 2015
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ROBOTIC WORK CELL
Wauseon Machine & Manufacturing, Inc. 2015
○ Assembly Machines○ Fixtures○ Dedicated Power Benders○ Leak Testers○ Loaders○ Hand Benders
Press Fixture Stud Assembler
Dedicated Power Bender Assembly Machine
CUSTOM MACHINES
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FANUC ROBOTICS AND WAUSEON MACHINE
LEVEL IV
• Wauseon Machine has been an Authorized Integrator of FANUC Robotics for 15 years
• In 2010, WMM reached the highest integrator status of Level IV • We have earned and maintained the following integrator
achievements by meeting and keeping current on several requirements established by FANUC Robotics:• Certified Servicing Integrator• Certified Vision Specialist
Outstanding Sales Growth Award2001, 2002, 2011
Sales Leadership Award2011, 2012, 2013
FANUC ROBOTICS AWARDS
Wauseon Machine & Manufacturing, Inc. 2015
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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Robots – FANUC and WMM will offer the best available
pricing as a Level IV Integrator
LEVEL IVWauseon Machine & Manufacturing, Inc. 2015
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ROBOTS AND COMPLETE DRESS-OUT PACKAGE RoboGuide Simulation Software Services
LEVEL IVWauseon Machine & Manufacturing, Inc. 2015
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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Design/Build End of Arm Tool (EOAT), including Cable
Management System (Dressout) & Tryout
LEVEL IVWauseon Machine & Manufacturing, Inc. 2015
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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Fabrication of Guarding & Risers/Pedestals
LEVEL IVWauseon Machine & Manufacturing, Inc. 2015
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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Electrical Engineering – Controls & Programming
LEVEL IVWauseon Machine & Manufacturing, Inc. 2015
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ROBOTS AND COMPLETE DRESS-OUT PACKAGE
LEVEL IV
Installation, Start-up, Service, & Support As a Certified Servicing Integrator, WMM is authorized
to provide warranty and repair of FANUC products
Wauseon Machine & Manufacturing, Inc. 2015
IRVISION
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FORCE SENSING
Wauseon Machine & Manufacturing, Inc. 2015
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REMOTE ACCESS TO SYSTEMS
Wauseon Machine & Manufacturing, Inc. 2015
○ Assembly○ Deburring○ Dispensing○ Press Tending○ Plastic Deflashing\Degating○ Plastic Ultrasonic Assembly Welding○ Pharmaceutical Packaging○ Machine Load\Unload○ Material Handling○ Testing & Inspection
since 1999200+ FANUC APPLICATIONS
Robotic Machine Load\Unload
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TIER 1 MACHINING AND ASSEMBLY SUPPLIER – CUSTOM MACHINE• FANUC LR Mate 200-iD robot picks
part and loads onto turn table that completes the following sequence: Center Drill, Drill, Chamfer, Tap
• Robot transfers from turn table to a Deflash station, which was built using a piece of Standard Equipment – 7120 Press
• Robot transfers from Deflash station to Roll Stamp station
• Part is released from Roll Stamp station into a dropout chute
BEFORE AFTERWauseon Machine & Manufacturing, Inc. 2015
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HONDA – AUTOMATED STORAGE CELL
• Engine Blocks exit an existing customer supplied leak testing machine and travel down a conveyor with 10 part presence sensors and 2 barcode readers that communicate whether part passed or failed the leak test station• FANUC R2000-iB/165F robot picks part and stores in one of four storage bays based on leak test station results
• Robot uses 2D iRVision to determine part location as it picks and places the Engine Blocks
Wauseon Machine & Manufacturing, Inc. 2015
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PITTSBURGH GLASS WORKS – ADHESIVE DISPENSING CELL• An LR Mate 200iD dispenses adhesive
urethane via an end of arm tool onto plastic window clips
• Capability to run multiple parts as needed
• Binary Recognition will automatically change the robot program to match the part in the nest
• Application F & R Side Windows for Ford
F-150
Wauseon Machine & Manufacturing, Inc. 2015
•Started operations January Started operations January 20042004•Production MachiningProduction Machining•30,000 sq. ft.30,000 sq. ft.•32 Employees32 Employees
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PLANT 3
Wauseon Machine & Manufacturing, Inc. 2015
Machining of a wide variety of Machining of a wide variety of shapes, sizes, and volumesshapes, sizes, and volumes
Swiss style machiningSwiss style machining
3 inches3 inches
2.6 inches2.6 inches
6 inches6 inches
Secondary machining of castingsSecondary machining of castings Secondary machining of stampingsSecondary machining of stampings
5 inches5 inches
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CNC PRODUCTION MACHINING
Core Capabilities in Production Machining: CNC Mills
○ Pallet Changers○ 4th Axis Rotary Fixtures○ Horizontal & Vertical
CNC Lathes ○ Single Spindle○ Dual Spindle, Dual Turret○ Gantry Load○ Live Tooling○ Bar Feeders○ Swiss Style
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CNC PRODUCTION MACHINING
Wauseon Machine & Manufacturing, Inc. 2015
Meeting this goal requires ALL company personnel.
Maintainability, Durability, & Reliability are committed to by Wauseon Machine through continuous improvements.
Wauseon Machine’s goal is to supply Defect Free Products to our customers.
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QUALITY POLICY
Wauseon Machine & Manufacturing, Inc. 2015
Wauseon Machine & Manufacturing, Inc. strives to be a world class supplier to the markets we serve. To accomplish our mission we will:
• Service the customers beyond their expectations.• Provide products innovative to the industry we serve.• Provide a quality product on time, emphasizing continuous
improvement.• Conduct all business with an emphasis on ethics and
integrity.• Be an outstanding employer concerned with the welfare and
development of each employee.• Be a positive influence in the communities where we live and
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OUR MISSION STATEMENT
Wauseon Machine & Manufacturing, Inc. 2015
Driven By Quality, Innovation and Customer Service
THANK YOU!THANK YOU!
Phone: 419.337.0940Fax: 419.335.1640
Email: [email protected]
www.wauseonmachine.com