wireless tank gauging sn oct07
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8/2/2019 Wireless Tank Gauging SN Oct07
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Wireless Solutions Ensure Accurate InventoryGauging in Offsite Tank Farm Locations
Most process plants have tanks that hold feedstock or finished
products. As an example, a 150Kbbl/day refinery may have more
than 50 tanks near the plant. Each of these tanks could be 50
feet wide and 60 feet high, holding approximately 25K bbl of
gasoline worth more than $2 million. These tanks may be located
from 500 feet to two miles from the process units.
Monitoring and controlling the volume of tank liquid is important
to ensure data accuracy used for financial statements and for
refinery planning and scheduling. Inaccurate measurements may
result in suboptimal capacity usage, accounting errors and even
environmental incidents through spills. The traditional work
practice of monitoring tank inventory levels involves two
operators, one in the field and one in the control room. The field
operator takes the reading from a tank level gauge and tells the
control room operator to start/stop the pumps. This practice is
expensive, resulting in hundreds of thousands of dollars every
year. In addition, it exposes the field operator to hazards,
including falls and hydrocarbon vapors.
Tank Farm Automation
Due to the costs and risks mentioned above, a plant would chose
to automate the tank farm processes. They may need to integrate
the tank level information and the tank farm pump data with a
central control room. The Honeywell Enraf SmartRadarTM
series
offers the perfect solution for measuring tank level, delivering
contact free measurement without moving parts. The accuracy of
the Enraf 976 IS SmartRadar gauge under reference conditions
is 3 mm over the entire measuring range (over 95 feet). Overall,
the device provides a wide operating range of -40oC to 80
oC and
is certified intrinsically safe for use in Class 1 Div 1 areas.
In this 50 tank example, the costs of wiring the radar level
gauges and pumps could estimate $5 million, including the cost
of laying fiber optic cables, and the project could last more than
three months to create 5,000 feet of cable trenching.
OneWireless with Honeywell Enraf 970 SmartRadar
Honeywell’s OneWireless™ infrastructure, using XYR 6000 high-
level analog input transmitters interfacing with Honeywell Enraf
970 SmartRadar gauges, offers the most effective solution for
effectively capturing needed data.
OneWireless Tank Farm Solution with Honeywell Enraf – An XYR 6000transmitter communicates with the control room through the multinodes
EnrafXYR6000
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Wireless Solutions Ensure Accurate Inventory Gauging in Offsite Refinery Locations 2
More Information
For more information on OneWireless, visit
www.honeywell.com/ps/wireless or contact
your Honeywell account manager.
Automation & Control Solutions
Process Solutions
Honeywell
2500 W. Union Hills Dr.
Phoenix, AZ 85027
Tel: +1-602-313-6665 or 877-466-3993
www.honeywell.com/ps
Using proven measurement with a wireless infrastructure
improves business performance while also saving costs. These
benefits include:
• The OneWireless network provides a flexible and long range
network, while the XYR 6000 transmitters provide reliable
and predictable battery life up to 10 years.
• Reliable and secure performance using Frequency Hopping
Spread Spectrum (FHSS).
• A network that is scalable up to 30,000 nodes and capable of
supporting multiple applications like wireless worker and
location system applications.
• Reliable network that provides redundancy both at the field
instrumentation and backbone level.
The OneWireless multi-functional network provides one
infrastructure to support multiple applications. With this
infrastructure in place, it’s now easy to equip operators with
Honeywell’s Mobile Station to provide access to critical process
information, historical data, graphics and other key field
functions. In addition, to further enhance safety, it’s easy to add
gas detectors and CCTV over that same efficient network.
SO-07-26-ENG
October 2007
© 2007 Honeywell International Inc.