why are we doing this again?

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Enginering 176 #5 Why are we doing this again? 1 - Introduction 2 - Propulsion & ∆V 3 - Attitude Control & instruments 4 - Orbits & Orbit Determination 5 - Launch Vehicles Cost & scale observations Piggyback vs. dedicated Mission $ = 3xLaunch $ The end is near? AeroAstro SPORT 6 - Power & Mechanisms 7 - Radio & Comms 8 - Thermal / Mechanical Design. FEA 9 - Reliability 10 - Digital & Software 11 - Project Management Cost / Schedule 12 - Getting Designs Done 13 - Design Presentations

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1 - Introduction 2 - Propulsion & ∆V 3 - Attitude Control & instruments 4 - Orbits & Orbit Determination 5 - Launch Vehicles Cost & scale observations Piggyback vs. dedicated Mission $ = 3xLaunch $ The end is near? AeroAstro SPORT. 6 - Power & Mechanisms 7 - Radio & Comms - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: Why are we doing this again?

Enginering 176 #5

Why are we doing this again?

• 1 - Introduction• 2 - Propulsion & ∆V• 3 - Attitude Control

& instruments

• 4 - Orbits & Orbit Determination

• 5 - Launch Vehicles– Cost & scale

observations– Piggyback vs. dedicated– Mission $ = 3xLaunch $– The end is near?– AeroAstro SPORT

• 6 - Power & Mechanisms • 7 - Radio & Comms• 8 - Thermal /

Mechanical Design. FEA

• 9 - Reliability• 10 - Digital & Software• 11 - Project

Management Cost / Schedule

• 12 - Getting Designs Done

• 13 - Design Presentations

Page 2: Why are we doing this again?

Enginering 176 #5

r

a rp

vb Hyp

erbo

lic A

sym

ptot

e

Orbiting down memory lane...• Kepler & Conics (Mostly

Elipses)• Period, Velocity, Radius, Escape• Orbit descriptions: (6)ephemerides• Orbit transfers: Hohmann• Gravity assist: M motion Matters• Harmonic, frozen, synchonous

orbits• Oblates, Prolates, J-2 and sun synch• Lagrange Points (stable & un)• GPS: 4 equations, 4 unknowns• Speaking of Oribits:

– Nutation; Precession; Nodes; Line of nodes; Semi-major axis, “The Paramter, P”, Right Ascension, Argument of Perigee, True Anomaly, Vernal Equinox, Inclination, Azimuth/Elevation/Declination, Geoid, Periapsis / Apoapsis, Julian v. Gregorian

• Sidereal day & Geosynch

Page 3: Why are we doing this again?

Enginering 176 #5

Return on Investment

-25000

-20000

-15000

-10000

-5000

0

5000

10000

0 5 10 15 20 25 30 35

Month

Month

Revenue - Investment

(revenue - investment)

Investment Value (with i)

But first, a word from our sponsor: $$$

A large number of small monthly payouts ------

…adds up to a lot of negative equity ------

…and even more with foregone interest included ------

Page 4: Why are we doing this again?

Enginering 176 #5

You Are Here

Design Roadmap

DefineMission

ConceptSolutions &Tradeoffs

ConceptualDesign

Requirements Analysis

OrbitPropulsion

/ ∆VComms

AttitudeDetermine & Control

LaunchGroundStation

Thermal /Structure

Deployables

InfoProcessing

Top Level Design

Iterate Subsystems

Suppliers / Budgets

PartsSpecs

Mass

Power

$

∆V

Link BitsMaterialsFab

Detailed DesignFinal Performance

Specs & Cost

Page 5: Why are we doing this again?

Enginering 176 #5

For next time• Requirements Doc

– Mission Requirements

– System Definition– Begin Tech

Requirements

• Launch Strategy– Primary LV and cost– The last mile

problem

• Reading– Requirements Doc

Sample– Power:

• SMAD 11.4• TLOM 14

– Mechanisms:• SMAD 11.6 (11.6.8 too)• TLOM ?

– Fill in re ACS: TLOM:• Chapt. 6 (magnets)• Chapt. 11 (ACS)

• Thinking– What can you

build?– What can you test?

Page 6: Why are we doing this again?

Enginering 176 #5

Req. # Requirements Crit. Valid. Appr. Source/Comments1. Mission1.1 Piggyback payload insertion orbit shall be dependent on primary payload orbit 3 Review1.2 Primary payload orbit shall not be affected by piggyback orbit

3Demonstration,

Analysis, Review

1.3 Piggyback payload shall be given 0.6 - 1.2 m/s separation velocity relative to the launch vehicle.Velocity vector shall be along payload longitudinal axis

2 Review

Shuttle Hitchhiker is capable of 0.3-1.2 m/s while the ASAP 5 has the maximum velocity (3 m/s) capability. This and CG data will be required for Tip-off and Collision Avoidance Analysis

1.4 Piggyback payload shall be designed for operation without special orientation or spin required atseparation from launch vehicle 2 Review

Some launch vehicles may be able to provide special attitudes and spin at separation, but commonality defines this requirement

1.5 A representative Dummy Payload shall be provided to launch vehicle provider at the beginning ofthe launch campaign

3 Delivery

1.5.1 The dummy payload shall be flight worthy 2 Demonstration1.5.2 The dummy payload shall be representative of the actual piggyback payload in terms of

mechanical interface2 Demonstration

1.5.3 The dummy payload mass shall be within .5 kg of the piggyback payload mass 2 Demonstration1.5.4 The dummy payload shall have the same CG as the actual payload 2 Demonstration1.5.5 The dummy payload shall take the actual payload's place if it is not ready for integration and

launch 3 Delivery

This allows the launch vehicle provider the maximum leeway in launching without the active piggyback payload in case of schedule delays

1.6 Only one person per piggyback payload will be allowed in launch center during launch1 Review

This is only required by Arianespace for ASAP 5. Other launch vehicle providers may be more lenient

1.7 There shall be no standard access to piggyback payload after encapsulation 2 Review1.8 Piggyback payload shall have lifting points for handling and movement of satellite during ground

operations, transport, and encapsulation1 Inspection

2. Schedule2.1 Launch schedule shall be driven by the primary payload and ONLY the primary payload 32.2 Nominal mission start shall be 40 months before launch (T- 40 months) 2 Review On some missions, notably STS, there

might be some leeway2.3 Application for piggyback use on the launchers shall be a minimum of 40 months before launch (T -

40 months)2 Review

2.4 Interface Control Document (ICD) shall be completed for review by launch vehicle provider aminimum of 25 months before launch (T - 25 months)

1 Review See Documentation section for documents that are also due at the same time

2.5 All piggyback payload testing shall be completed as required in the Validation/Testing section aminimum of 7 months before launch (T - 7 months)

2 Review

2.6 Piggyback payload shall be ready for delivery to launcher integration site for integration with launchsystem 6 months before launch (T - 6 months)

3 Review

2.7 Piggyback payload shall be fully tested, fueled and mission ready for integration with primarypayload-launcher combination a minimum of 90 days (T - 90 days) before launch. 3 Inspection

This requirement is driven by STS Hitchhiker. There may be some leeway for piggyback payload provider

2.8 If required, a Structural Integrity Verification Report shall be ready for review by launch provider atleast 13 months before scheduled launch (T - 13 months)

2 Review

This is required of piggyback payloads on Shuttle Hitchhiker. There is some leeway on Shuttle launch schedules, so delays may be negotiated with NASA. This requirement may be ignored on other launchers

Page 7: Why are we doing this again?

Enginering 176 #5

2.0 System Definition2.1 Mission Description2.2 Interface Design

2.2.1 SV-LV Interface2.2.2 SC-Experiments Interface2.2.3 Satellite Operations Center (SOC) Interface

3.0 Requirements3.1 Performance and Mission Requirements3.2 Design and Construction

3.2.1 Structure and Mechanisms3.2.2 Mass Properties3.2.3 Reliability3.2.4 Environmental Conditions

3.2.4.1 Design Load Factors3.2.4.2 SV Frequency Requirements

3.2.5 Electromagnetic Compatibility3.2.6 Contamination Control3.2.7 Telemetry, Tracking, and Commanding

(TT&C) Subsystem3.2.7.1 Frequency Allocation3.2.7.2 Commanding3.2.7.3 Tracking and Ephemeris3.2.7.4 Telemetry3.2.7.5 Contact Availability3.2.7.6 Link Margin and Data Quality

3.2.7.7 Encryption

(Some) STP-Sat Requirements

NB: this is an excerpt of the TOC - the entire doc is (or will be) on the class FTP site

Requirements & Sys Definition go together

Highly structured outline form is clearest and industry standard

Page 8: Why are we doing this again?

Enginering 176 #5

Launch Vehicles

> Review Propulsion and ∆V requirement

> Performance and staging

> Practical Considerations

>Cost & scale observations

>Piggyback vs. dedicated

>Mission $ = 3xLaunch $

>The end is near?

> AeroAstro SPORT

Page 9: Why are we doing this again?

Enginering 176 #5

∆V = gIspln(R)

∆V = ∑i {Vi∆mpi/(M(p))} => V∫{dm/M} (from M=Mo to M=Mbo)

= Vln(M/Mo) = gIsp ln(mo/mo-mp) = gIspln(mo/mbo) = gIspln(R)

Where gIsp includes pressure effects; R is the mass ratio: mass(start)/

mass(burnout)

Page 10: Why are we doing this again?

Enginering 176 #5

∆V = gIspln(R):

Staring at logarithmic

reality 3000

2000

1000

0

∆V

meters per sec

Propellant mass (kg)0 10 20 30 40 50

∆V Performance Samples: dry mass 50

kg

Isp 300 seconds

Isp 60 seconds

Staging is an

answer...

Page 11: Why are we doing this again?

Enginering 176 #5

Single vs. Two

Stage Assumptions: • R = M(i)/M(f) = 10

• ∆V required: 10 km/s

• Payload = 100 kg • Payload =10% MfSSTO: 100 kg payload

∆V = gIspln(R):

Isp = 420 (H2 / O2)

Launch mass: 12,500 kg

Structure = 1000 kg

=> R = 12.5

Stage payload Mass Fraction: 0.8%

TwoSTO: S-1 ∆V(s)=5000m/s (2 stages, equal ∆V)

S-2 mass: 505 kg

S-2 structure: 150 kg

S-2 PMF: 20%

TwoSTO: S-2 ∆V(s)=5000m/s

S-1 mass: 2595 kg

S-1 structure: 770 kg

S-2 PayMF: 20%

TwoSTO: ∑ ∆V =10000m/s

Total Mass: 3100 kg

Total PayMF: 3.2%

Page 12: Why are we doing this again?

Enginering 176 #5

Page 13: Why are we doing this again?

Enginering 176 #5

Costs of Orbital Insertion

• Naïve Observations:– Bigger rockets are

cheaper, regardless of who builds them

– ‘50s technology Scout costs @ same as ‘90s technology Pegasus

– Bringing things back from orbit and/or crewed vehicles cost more

– Marginal cost to fly a 10 kg payload is $50k.

Payload / kg

20,000

10,000

5,000

15,000

Ariane VProton

X

Delta /LLV

X

Pegasus / Scout

X

0

104103102

25,000Shuttle

(est.)

X

Page 14: Why are we doing this again?

Enginering 176 #5

Launch Costs vs. Mission Costs

• Rationale

– Add features to achieve cost parity

– Add standards to achieve cost parity

• MIL-Spec parts, testing...

– Increased launch cost motivates:• Risk Avoidance

– MIL and S-Class Parts– Redundancy– More quality control

» Staff + procedures• Higher value missions

– Multiple payloads– More capable spacecraft

» Pointing, power, data rate

– Parity between launch sponsor and spacecraft sponsor

– Ops cost = Satellite Cost = Launch Cost

• Numbers

– Satellite Cost = Launch Cost

– Scout / Pegasus Payloads• ALEXIS + REX: $24M• HETE / SAC-B: $25M• Microsats: $6M• REX / TEX: $6M• Stacksat $6M• 8 x Orbcomm $24M• MSTI-2 $14M

– Ariane ASAP class payloads• Amsat Oscar $200k (typ.)• Oscar 13 $200k• 4 x Microsats $200k• Astrid (Kosmos)$1M

– Ariane / Long March Interstage

• Freja $4M

Page 15: Why are we doing this again?

Enginering 176 #5

AMSATs piggybacked on Ariane

Oscar 13 (L) cantilevered by a marmon clamp to the payload

adapter ring and a UoSat (below) being prepared for mounting on

ASAP ring

Page 16: Why are we doing this again?

Enginering 176 #5

New Options to Orbit

• Candidates– Aircraft: carry, balloon,

tow

– SSTO: autogyro, Shuttle-like, DC-X, Suborbital

– Sea Launch

– “Cheap” Russian rockets

– Reusable rockets

– “Cheap” US, Indian, Spanish, Brazilian, Chinese or Italian rockets

• Perspectives– Jet Aircraft / Ford

(Taurus) costs over last 40+ years

– Pegasus v. Scout

– AF EELV cost goals (marginal savings)

– Labor cost distortions

– Commercial Competition: Ariane v. Long March v. Proton v. Delta

Page 17: Why are we doing this again?

Enginering 176 #5

Space Transportation’s Future

(15 year outlook)

• Per kg cost may slowly decrease (5% or 10%) - mainly due to competition from new entrants

• Reliability is key, not $/kg• Payload mass (for same

performance) decreasing by 10x per decade– (though large payloads will not

shrink)

• Space Tourism, but suborbital (excepting special cases)

• More use & availability of piggybacks and multiple payload launches

• upper stages replaced by on-board electric propulsion

• Wildcards: siting and environmental issues

• Low cost components ≠ low cost rockets:

hardware vs. reliability $

Hint: Nobody lives at the north pole, and launches won’t cost $10/kg

Page 18: Why are we doing this again?

Enginering 176 #5

The Next Generation of Microspace

Small Payload

ORbit Transfer

TM

AeroAstro Proprietary

TM

Page 19: Why are we doing this again?

Enginering 176 #5

What is SPORT?

Small PayloadORbit Transfer

SPORTMicrosatellite Going to Custom Orbit

Microsatellite Going to GTO(No SPORT)

Enc

ount

er \

SA

IC

Arianespace

Ariane 5Heavy Launcher

Upper StagePropulsion

Upper StagePropulsion

TM

Page 20: Why are we doing this again?

Enginering 176 #5

SPORT GTO to LEO Transfer

1

2

3

4

5

6

123456

Launch into GTOPerigee lowering burnAerobraking drag near perigeeApogee reduction with each passPerigee raising burnFinal circular orbit

SPORT™ Microsatellite

Page 21: Why are we doing this again?

Enginering 176 #5

Aerobraking• Highly efficient orbit transfer (over 2 km/s ∆V)

• Rarified atmosphere altitude - minimal heating

• Large deployable increases profile area ( 50)

• ~ 200 passes to lower apogee 35,000 km

• Nominal 30 day mission

1

2

3

4

5

6

1 Launch into GTO2 Perigee lowering burn3 Aerobraking drag near perigee4 Apogee reduction with each pass5 Perigee raising burn6 Final circular orbit

Page 22: Why are we doing this again?

Enginering 176 #5

SPORT Releases Microsatellite

Dispose SPORT™

Release Microsatellite in Custom Orbit

Page 23: Why are we doing this again?

Enginering 176 #5

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

0 5 10 15 20 25 30Maximum Inclination Change, deg

48 kg 41 kg 26 kg 14 kg

Initial GTO Orbit620 x 35,883 km altitude

7 deg inclinationAerobraking for Apogee Reduction

Payload Mass

Aerobraking PerformanceUtilizing the aerobraking and propulsion features of SPORT, a wide range of missions is possible.

Note: Assumes total initial mass of 100 kg.

Page 24: Why are we doing this again?

Enginering 176 #5

SPORT ™ performs a variety of orbit transfer maneuvers

GTOTo

GEO

LEO to MEO

Sun Centered

GTO to LEO

Molniyato SSO

L4

L1

L2

L5

Page 25: Why are we doing this again?

Enginering 176 #5

Molniya to SSO Transfer• Initial Orbit: Molniya

– 510 km 40,000 km and 62.8 deg

– Launch on Molniya as Secondary

• Final Orbit: – 800 km Sun Synchronous

• SPORT™ Transfer– 900 m/s ∆V Apogee Burn

• 35.8 deg Inclination Change• Lowers Perigee to 150 km

– Aerobraking • Reduces Apogee to 800 km

– 180 m/s ∆V Apogee Burn• Raises Perigee to 800 km

Nominal Payload CapabilityMicro SPORT: 20 kgMini SPORT: 60 kg

Nominal Payload CapabilityMicro SPORT: 20 kgMini SPORT: 60 kg

Page 26: Why are we doing this again?

Enginering 176 #5

LEO to MEO Transfer• Initial Orbit: Polar LEO

– 800 km 800 km and 98.6 deg

• Final Orbit: Polar MEO– 1600 km 1600 km and 98.6 deg

• SPORT™ Transfer – 190 m/s ∆V Perigee Burn

• Raises Apogee to 1600 km

– 190 m/s ∆V Apogee Burn• Raises Perigee to 1600 km

Note: no aerobraking hardware required

1

2

3

4

123

4

Launch into SSOPerigee burnApogee burn

Final circular orbit

Nominal Payload CapabilityMicro SPORT: 50 kgMini SPORT: 150 kg

Nominal Payload CapabilityMicro SPORT: 50 kgMini SPORT: 150 kg

Page 27: Why are we doing this again?

Enginering 176 #5

Direct Transfer PerformanceUtilizing just the propulsion feature of

SPORT, a wide range of missions is still possible.

Note: Assumes total initial mass of 100 kg and aerobraking hardware removed.

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0 1 2 3 4 5 6 7Inclination Change, deg

48 kg 41 kg 26 kg 14 kg

Initial Orbit400 x 400 km

Page 28: Why are we doing this again?

Enginering 176 #5

High Energy Missions• Initial Orbit: GTO

– 620 km 35,883 km and 7.0 deg– Launch on Ariane 5 in ASAP Slot

• Final Orbit Options:– Earth Escape– Lagrange Point– Lunar Transfer– Asteroid Flyby

• SPORT™ Transfer V Burn at Perigee

L4

L1 L2

L5

Nominal Payload CapabilityMicro SPORT: 20 kgMini SPORT: 60 kg

Nominal Payload CapabilityMicro SPORT: 20 kgMini SPORT: 60 kg

Page 29: Why are we doing this again?

Enginering 176 #5

SPORT Systems

Bitsy kernel• Developed for NASA and USAF• Includes core satellite capabilities

- Communications- C&DH- Power regulation- G&C

Batteries• Variety of options

based on flight proven technology

Aerobrake• Provided by proven supplier• AeroAstro patent pending• Modular per mission

Propulsion System• Modular per ∆V required• Simple spin stabilized design

Microsatellite PayloadPayload Interface Ring