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SPECIAL VEHICLES
WHEN THE GOING GETS TOUGH.Individual cooling solutions for special vehicles.
INDUSTRIAL THERMAL SYSTEMS
MORE PERFORMANCE, PRECISION, AND PASSION FOR YOUR SUCCESS.
MAHLE North AmericaMAHLE in North America ended 2017 with over 16,500 employees occupying more than 32 cities. MAHLE is represented in the region by the business units; Engine Systems and Components, Filtration and Engine Peripherals, Thermal Management and Aftermarket. Engine Systems and Components, Filtration and Engine Peripherals and Thermal Management business units also have R&D facilities in the United States.
Additionally, operating in North America is the profit center En- gineering Services. MAHLE Industries, Incorporated, the service company, covers the areas of Finance, Human Resources, Infor- mation Technology, Legal, Marketing & Communications, Sales & Application Engineering and Treasury for all locations in the USA and Canada. Likewise, a service function for Finance and Administrative support for the local companies was established in Mexico.
All light vehicle and truck OEM’s with production operations in North America are supplied by MAHLE. Beyond this, MAHLE also supplies products to other Tier 1 suppliers operating within Engine Systems and Components, Filtration and Engine Peripherals and Thermal Management.
Motorsports customers in the region are served by operations within our Engine Systems and Components and Aftermarket business units.
In North America, MAHLE also owns locations for the Compressors, Mechatronics, and Industrial Thermal Management profit centers.
The MAHLE North American Headquarters houses the companies MAHLE Industries, Incorporated, MAHLE Aftermarket Inc., Engine Components USA, Inc. and MAHLE Powertrain, LLC.
Sales of around EUR 12.8 billion 170 production locations
4 business units, 1 division, 6 profit centers 16 R&D centers
78,000 employees Founded in 1920
MAHLE WORLDWIDE: DATA & FACTS
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MAHLE Industrial Thermal Systems America was established in the year 2000, dedicated to serve the US
market with highly complex cooling solutions for the Defense industry.
OUTSTANDING SYSTEMS COMPETENCE:FOR IMPRESSIVE COOLING SOLUTIONS.
Your development partner for individual solutionsBeing ISO 9001:2015, ISO/TS 16949:2016 and ISO 14001:2015 certified, MAHLE is specialized in all aluminum cooling solutions for engines from 200kw up to 2000kw and will solve your power-train cooling needs for any Defense ground vehicle and other challenging industrial needs.
Our US location can deliver not only American made systems but also on-site program management, product engineering, prototyping and testing, as well as aftersales support with spare parts and complete systems overhauling.
MAHLE will provide individual cooling applications in the form of single components or complete cooling modules including radiators, charge air coolers, oil coolers and transmission coolers, including the matching axial or radial fan systems.
All MAHLE components are designed and produced to meet any current or future customer standards that are required.
Our service is more than customer care As a specialized service division of MAHLE, MAHLE Industrial Thermal Systems Services, produces, and distributes all of the necessary cooling and air conditioning components and spare parts for your applications. Our service experts ensure that your vehicles and installations operate reliably and economically, providing a high level of investment security – from maintenance and repairs of individual components and complete systems, to rapid spare parts supply and a long-term spare parts policy, to training for your employees. All around the world.
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Integrated radiator units (charge air cooler, radiator, condenser, oil cooler, hydraulic oil cooler)
Modules ■■ Radiator-condenser modules ■■ Integrated cooling modules ■■ Pipes and hoses
CONTINUOUS HIGH PERFORMANCE: RELIABLE COOLING FOR WHEELED AND TRACKED VEHICLES.
Customized design for the toughest conditions Our application-specific cooling components and systems for military and other special vehicles are designed to be so robust that they support the performance and reliability of engines and transmissions under any and all conditions. Compact packages
minimize the space required, while the consistent use of aluminum significantly reduces the weight of the components. At the same time, our engineers ensure that performance, efficiency, and relia-bility continue to increase.
COOLING
Engines and transmissions in wheeled and tracked vehicles must not fail, even under the toughest loads
and most adverse environments. In order to ensure continuous operation even when working under full
load or at extreme outside temperatures, MAHLE develops high-performance, durable components, cooling
modules, and complete cooling systems to meet your individual requirements.
Circular radiators
Components ■■ Radiator ■■ Charge air coolers (coolant-/air-cooled) ■■ Oil coolers for engine, transmission,
and hydraulic oil ■■ Fuel coolers ■■ Hydraulic fan drives
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OPTIMAL RESULTS EVERY TIME: WITH PROJECT SUPPORT FROM A TO Z.
TECHNOLOGY AND INNOVATIONS
As your systems partner, MAHLE provides advice and support in every phase of your project – from planning
to concept, development and design of your cooling solutions, to comprehensive functional testing, simulations,
and quality control. This guarantees that you will get the best solution for your needs.
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Extensive testing and quality inspections ensure smooth functionality under tough conditions.
Comprehensive advice in the project planning phase Our experts are there for you right from the start. Extensive experience in project planning and analysis of cooling systems, as well as up-to-date expertise and knowledge of applicable standards and specifications for special vehicles, give you maximum assurance.
Precise thermal design of your systems Using MAHLE’s thermal management design tool, heat exchangers can be precisely designed and analyzed from a thermodynamic perspective, and complete cooling systems can be simulated.
Competent development team Our experienced development experts work hand in hand with project managers to turn your requirements into individualized solutions. Technical standards are available to all employees through an in-house knowledge base, ensuring the highest level of detailed design.
Continuous ongoing development Heat exchangers, as the core of our cooling systems, are conti- nuously being developed. We are leaders in the development of novel air fins that resist contamination, innovative solutions for multicircuit heat exchangers, and low-cost, flexible cooler concepts.
Efficient fan impellers reduce noise and weight We are constantly adapting the line of fans made from composite material and aluminum, on the basis of new knowledge and requirements, and continue to develop them further. The fan family „Radial Progressline“ provides innovative solutions with high efficient radial fans.
Precise test bench measurement of coolers and fans on test benches All tests required for product validation are carried out in our own laboratory: shock and vibration tests, thermal performance measurements, thermal and pressure cycle tests, and performance measurements on complete cooling systems, all the way to complete type testing. Climate chambers and climate wind tunnels are also available for your specific specialized measurements.
FEM and CFD simulations for maximum reliability Members of the Product Validation Team within our R&D department run simulations on strength-critical components in parallel with the design process. Using CFD simulations, they determine air and heat flows, and pressure and temperature distribution on components and complete systems, even before the first part is produced.
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IMPRESSIVE REFERENCES: FOR WELL-KNOWN CUSTOMERS.
TECHNOLOGY AND INNOVATIONS
Tracked vehicles
Germany � Büffel � Gepard � Keiler � Leopard � M 113 � Marder � Puma � Roland � Wiesel
Australia � Leopard � M113
Austria � Kürassier � Leopard � Ulan
Brazil � Leopard
Canada � Leopard
Chile � Leopard
Denmark � CV 90 � Leopard
France � Leclerc
Finland � CV 90 � Leopard
Great Britain � AS 90 � Terrier
Greece � Leopard � PzH2000
India � Arjun
Indonesia � Leopard
Israel � MK4
Italy � A1 Arieté � Dardo � PzH2000
Jordan � Stallion
Korea � Flying Tiger � K1 � K2 � K9
The Netherlands � CV 90 � Leopard � PzH2000
Norway � CV 90 � Leopard
Poland � Leopard
Qatar � Leopard � PzH2000
Singapore � SAE-Singapore � Bronco � Leopard � NGAFV
Spain � AMX 30 (Retrofit) � Leopard � Pizarro
Sweden � ARVI20 � CV 90 � Leopard
Switzerland � CV 90
Turkey � Altay � Leopard
UAE � M 109 � Leclerc
USA � AAAV � MK4
Germany � AMPV � Boxer � Eagle � Fennek � Fuchs � GW � Luchs
Algeria � Fuchs
Australia � HX 40M
Austria � ÖAF 6x6 � Pandur
Belgium � Sibmas � Pandur � Piranha
Brazil � VBTP
Czech Republic � Pandur
Denmark � Piranha 5
France � Caesar � EFA � VBCI � VAB � VBR
Great Britain � HX 58 � HX 60
India � Kestrel
Indonesia � VAB
Italy � Centauro B1 � B2 � VML � VBM
Kuwait � Condor � Pandur
Malaysia � Sibmas � APC-Condor
The Netherlands � Fennek � Boxer
Portugal � Pandur
Qatar � Fennek
Spain � BMR
Switzerland � Piranha � Eagle
USA � LAV � Pandur � HUMVEE � Fuchs NBC - RS
Germany � EK 33 � FERRA-EVA
Canada � ADATS
Sweden � Ericsson Radar
shelters
Switzerland � ADATS � Eagle � Skygard
Wheeled vehicles
Radar and electronic systems
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ALWAYS THERE FOR YOU: WITH COMPETENT CONTACTS.
USA
MAHLE Industrial Thermal Systems
America, L.P.
5858 Safety Drive,
49306 Belmont , Michigan
Phone: +1 616 647-3490
Fax: +1 616 647-3491
BRANCHES AND SALES OFFICES
THERMAL SYSTEMS
MAHLE Manufacturing Management, Inc., Amherst
MAHLE Engine Components USA, Inc., Atlantic
MAHLE Aftermarket Inc., Bell
MAHLE Industrial Thermal Systems America, L.P., Belmont
MAHLE Behr Charleston Inc., Charleston
MAHLE Behr Dayton L.L.C., Dayton
MAHLE Behr Dayton L.L.C., Duncan
MAHLE Engine Components USA, Inc., Farmington Hills
MAHLE Aftermarket Inc., Farmington Hills
MAHLE Industries, Incorporated, Farmington Hills
MAHLE Behr Dayton L.L.C., Kansas City
MAHLE Behr Troy Inc., Lockport
MAHLE Engine Components USA, Inc., McConnelsville
MAHLE Engine Components USA, Inc., Morristown
MAHLE Industries, Incorporated, Morristown
MAHLE Filter Systems North America, Inc., Murfreesboro
MAHLE Engine Components USA, Inc., Muskegon
MAHLE Aftermarket Inc., Olive Branch
Behr Hella Service North America L.L.C., Peachtree City
MAHLE Powertrain, LLC, Plymouth
MAHLE Filter Systems North America, Inc., Rockford
MAHLE Engine Components USA, Inc., Russellville
MAHLE Engine Components USA, Inc., St. Johns
MAHLE Behr USA Inc., Troy
MAHLE Behr Service America L.L.C., Troy
MAHLE Filter Systems North America, Inc., Troy
Behr Service IAM USA Inc., Troy
Behr-Hella Thermocontrol Inc., Wixom
MAHLE Aftermarket Inc., York
LOCATIONS USA
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What matters to us: MAHLE cooling systems have proven themselves in countless challenging applications around the world.
www.mahle.com
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MAHLE Industrial Thermal Systems America, L.P.5858 Safety Drive49306 Belmont , MichiganPhone: +1 616 647-3490Fax: +1 616 [email protected]
MAHLE worldwide Your contacts at a glance: www.mahle.com