wheel bloc rollcompact - series rc wheel bloc system ...rc).pdf · wheel bloc rollcompact - series...
TRANSCRIPT
WHEEL BLOC ROLLCOMPACT - Series RCPage: 1
Drive unit - RC-Series
• a powerful and reliable drive unit• low maintenance cost by using standard tools• easy to replace components-like changing the spare wheel on a
motor car• dual speed as standard electronic (variable speed drive optional)• standard tropical insulation to class f, protection to lP 54• suitable for every application• direct drive hardened and polished helical gears with oil-bath
lubrication• special plastic drive wheels with 4 times better friction on steel
tracks energy absorbing buffers to protect your installation
Drive unit - RC-Series
The RC-Series (example: RC800 with guide rollers) is designed fora wheel load up to 32000 kg.As a result, this building block system enables you to modify thethe drive later on or to select a solution for special requirements.
To the left you see a drive unitRC800 with safety plate.Motors are with plug connection.
WHEEL BLOC SYSTEMROLLCOMPACT - Series RC400 - 32000 kg (wheel pressure)
Good cost-
performance ratio
Stepless
speed available
Silent wheels !
Buildingbloc
system
www.Abe-Tec.de/eaAbe-Tec East Africa Ltd. P.O. Box 1444-00606Nairobi - Kenya
Contact Abe-Tec Group - Germany - Nordring 14-16 - 24850 Schuby/Hamburg - Tel. +49-(0)40-60889-091 - Fax. +49-(0)40-60889-119
eMail:[email protected]
Tel. +254 - (0)772 - 721117 Fax. +254 - (0)20 - 551397 Mobile. +254 - (0)722 - 527440
WHEEL BLOC ROLLCOMPACT - Series RCPage: 2
APPLICATIONS OF WHEEL BLOCK SERIES RC
LIST OF CONTENTS
PAGE CONTENTS
2 APPLICATIONS OF WHEEL BLOCK ROLLCOMPACT - SERIES RC
3 CALCULATION ACCORDING TO ISO + FEM STANDARD´S
4 MODELS
5 TECHNICAL DATA
6 TRAVEL MOTOR DATA
7 SELECTION TABLE FOR MOTORS
8 SELECTION OF ROLLCOMPACT
D
H
S
N
A
E
K
O
C
G
M
R
B
F
L
P
www.Abe-Tec.de/eaAbe-Tec East Africa Ltd. P.O. Box 1444-00606Nairobi - Kenya
Contact Abe-Tec Group - Germany - Nordring 14-16 - 24850 Schuby/Hamburg - Tel. +49-(0)40-60889-091 - Fax. +49-(0)40-60889-119
eMail:[email protected]
Tel. +254 - (0)772 - 721117 Fax. +254 - (0)20 - 551397 Mobile. +254 - (0)722 - 527440
WHEEL BLOC ROLLCOMPACT - Series RCPage: 3
120
80504032
20
106,3
5
ROLLCOMPACT - PERFORMANCE DIAGRAM
1 2 3 4
2 3 4 5 6 7 8 91012 15 20 25 30 40 50 60 80 100 150 200
2 3 4 5 6 7 89 10 12 15 20 2530 40 50 60 80 100 150 200
2 3 4 5 6 7 89 10 12 15 20 25 30 40 50 60 80 100 150 200
300
200
150
100
75
50
30
20
10
5
3
2
1
400
300
200
100
60
40
20
10
6
4
2
800
600
400
200
120
80
40
20
12
8
4
800
400
240
160
80
40
24
16
8
800
480
320
160
80
48
32
16
960
640
320
160
96
64
32
120
63
40
20
12,510
8
5
120
63
40252016
10
5
1008063
40
2012,5
10
2 3 4 5 6 7 89 10 12 15 20 25 30 40 50 60 80 100 150 200
2 3 4 5 67 89 1012 15 20 2530 40 50 60 80 100 150 200
2 3 4 5 6 7 89 1012 15 20 25 30 40 50 60 80 100 150 200
FEM - STANDARD Number of runs per hour in a 8 hours period.
M31 Bm
1 Am
M4
2 m
M5
3m
M6
4m
M7
5m
M8
Fahrgeschwindigkeitm/min
90 10 TIME %
50 50 TIME %
LOAD%
LOAD%
LOAD%
LOAD%
10 40 50 TIME %
1 light
2 medium
3 heavy
4 very
heavy
16,7 16,716,7 50 TIME %
Power drives which are usually subject to very small loads and in
exceptional cases only maximum loads.
ISO - Standard M 3 M 4 M 5 M6 M7
FEM - Standard 1 Bm 1 Am 2 m 3 m 4 mOperating hours per day ‡ 2 ‡ 4 ‡ 8 ‡ 16 > 16
Total life expectancy in hours 3200 6300 12500 25000 50000 1
Power drives which are usually subject to small loads but rather
often to maximum loads.
ISO - Standard M 3 M 4 M 5 M6 M 7 M 8
FEM - Standard 1 Bm 1 Am 2 m 3 m 4 m 5 mOperating hours per day ‡ 1 ‡ 2 ‡ 4 ‡ 8 ‡ 16 > 16
Total life expectancy in hours 1600 3200 6300 12500 25000 50000 2
Power drives which are usually subject to medium loads but frequently
to maximum loads.
ISO - Standard M 3 M 4 M 5 M6 M 7 M 8
FEM - Standard 1 Bm 1 Am 2 m 3 m 4 m 5 mOperating hours per day ‡ ½ ‡ 1 ‡ 2 ‡ 4 ‡ 8 ‡ 16
Total life expectancy in hours 800 1600 3200 6300 12500 25000 3
Power drives which are usually subject to maximum or almost to
maximum loads.
ISO - Standard M 3 M 4 M 5 M6 M 7 M 8
FEM - Standard 1 Bm 1 Am 2 m 3 m 4 m 5 mOperating hours per day ‡ ¼ ‡ ½ ‡ 1 ‡ 2 ‡ 4 ‡ 8
Total life expectancy in hours 400 800 1600 3200 6300 12500 4
www.Abe-Tec.de/eaAbe-Tec East Africa Ltd. P.O. Box 1444-00606Nairobi - Kenya
Contact Abe-Tec Group - Germany - Nordring 14-16 - 24850 Schuby/Hamburg - Tel. +49-(0)40-60889-091 - Fax. +49-(0)40-60889-119
eMail:[email protected]
Tel. +254 - (0)772 - 721117 Fax. +254 - (0)20 - 551397 Mobile. +254 - (0)722 - 527440
WHEEL BLOC ROLLCOMPACT - Series RCPage: 4
MODELS
RCGA
- with motor
- without guide rolls
- without guide plate
RCBA
- with motor
- with guide plate
- without guide rolls
RCLA
- with motor
- with guide rolls
RCTA
- with motor
- with right-hand guide roll
for direct run on runway
girder flange
RCPA
- with motor
- without guide rools
- with guide plate for
direct run on runway
girder flange
RCYA
- with motor
- with two guide rolls for
direct run on runway
girder flange
RCGM
- without motor
- without guide rolls
- without guide plate
RCBM
- without motor
- with guide plate
- without guide rolls
RCLM
- without motor
- with guide rolls
RCIM
- without motor
- with left-hand guide roll
for direct run on runway
girder flange
RCPM
- without motor
- without guide rools
- with guide plate for
direct run on runway
girder flange
RCYM
- without motor
- with two guide rolls for
direct run on runway
girder flange
www.Abe-Tec.de/eaAbe-Tec East Africa Ltd. P.O. Box 1444-00606Nairobi - Kenya
Contact Abe-Tec Group - Germany - Nordring 14-16 - 24850 Schuby/Hamburg - Tel. +49-(0)40-60889-091 - Fax. +49-(0)40-60889-119
eMail:[email protected]
Tel. +254 - (0)772 - 721117 Fax. +254 - (0)20 - 551397 Mobile. +254 - (0)722 - 527440
WHEEL BLOC ROLLCOMPACT - Series RCPage: 5
Type RC RC RC RC RC RC RC400 800 1250 1600 2000 2500 3200
Wheel Æ 160 250 315 400 500 630 630RA 360 360 472 472 670 670 670RB 180 180 236 236 335 335 335RD 120 120 182 182 220 220 220RE M24 M24 M24 M24 M24 M24 M24RF 72 72 90 90 90 90 90RG 202 141 197 197 287 287 287RH 100 100 92 92 160 160 160RI 20 20 20 20 30 30 30RK 13 58 36 79 70 135 135RL 61 61 53 53 145 145 145RM 48 48 48 48 59 59 59RN 77 77 171 171 210 210 210RO --- --- 48 48 56 56 56RP 51 51 48 48 50 50 50RQ 250 295 404 447 590 655 655RR 64 64 85 85 107 107 107RS 63 63 94 94 134 134 134RT 130 130 130 130 150 150 150RU 270 315 424 467 615 685 685RV 19 19 20 20 35 35 35RW --- --- 230 230 --- --- ---RX --- --- 69 69 --- --- ---RY --- --- M20 M20 --- --- ---RZ --- --- 48 48 --- --- ---R1 152 152 152 152 152 152 152R2 275 275 275 275 280 280 280R3 304 304 304 304 304 304 304R4 55 65 80 80 85 90 90R5 115 115 125 125 150 150 170R6 80 80 100 100 125 125 125R7 40 40 80 80 110 110 110R8 21 21 38 38 52 52 52R9 25 25 25 25 25 25 25Z* Z20 Z20 Z50 Z50 Z50 Z50 Z50PA 105 105 135 135 145 145 145PB 100 100 130 130 160 160 160PC 120 120 120 120 270 270 270PU kN 70 70 160 160 240 240 290
ROLLCOMPACT - INTEGRAL BUFFERSPU kN is the total force for both buffers of the ROLLCOMPACTand the end of the runway and is worked out for maximum wheelpressure up to travel speed 40 m/min, other forces should becalculated according to the formula. For higher speed werecommend the preliminary crane travel limit switch.
Z20 96 Z50 96
RC3200123189
0,170,47
A 120100 x 50
RC2500
118183
0,170,47
A 100100 x 50
RC2000106171
0,160,42
A 100100 x 50
RC1600
5276
0,080,20A 75
80 x 40
RC1250
4771
0,070,18A 75
80 x 40
RC8002329
0,040,09A 65
60 x 30
RC4002026
0,040,08A 55
50 x 30
RCTMG RCBMG
RCLMG
RCYMG
I = Guide rollerslieft
T = Guide rollersright
Measurement (All dimensions in mm.)
"MA + MB" seetravel motor data
RCLAG
RCLMG
IdlingDrivenIdlingDrivenRail sizemm
Weightnet kg
CIF -Datam3
Rail sizes are worked out for max. wheel pressures. For reduced wheel pressure, rail sizes should be calculated acc. to formula.
www.Abe-Tec.de/eaAbe-Tec East Africa Ltd. P.O. Box 1444-00606Nairobi - Kenya
Contact Abe-Tec Group - Germany - Nordring 14-16 - 24850 Schuby/Hamburg - Tel. +49-(0)40-60889-091 - Fax. +49-(0)40-60889-119
eMail:[email protected]
Tel. +254 - (0)772 - 721117 Fax. +254 - (0)20 - 551397 Mobile. +254 - (0)722 - 527440
WHEEL BLOC ROLLCOMPACT - Series RCPage: 6
ISO Standard M 3 M 4 M 5 M6 M 7 M 8 Dimen-
FEM - Gruppe 1 Bm 1 Am 2 m 3 m 4 m 5 m Brake sions
Motor duty cycle 15/25 % 15/30 % 20/40 % 25/50 %30/60 % 30/60 % Nm ROLL- CiF
Starts/h 150 180 240 300 360 360 Stan- Alter-COMPACT MA MB
Motor rpm KW KW KW KW KW KW dard native RC mmmm kg m3
111 1400 0,30 0,28 0,25 0,20 0,18 0,18 2 5 280 130 10 0.02
112 1400 0,45 0,40 0,37 0,30 0,25 0,25 2 5 400-800 300 140 12 0.03
113 1400 0,65 0,60 0,55 0,45 0,40 0,40 5 10 300 140 13 0,03
114 2800 0,30 0,28 0,25 0,20 0,18 0,18 2 5 280 130 10 0.02
115 2800 0,45 0,40 0,37 0,30 0,25 0,25 2 5 400-800 280 130 10 0.02
116 2800 0,65 0,60 0,55 0,45 0,40 0,40 2 5 10 -z3200 300 140 12 0,03
117 2800 0,85 0,80 0,75 0,65 0,55 0,55 2 5 10 300 140 12 0,03
118 350/1400 0,07/0,30 0,07/0,28 0,06/0,25 0,05/0,200,04/0,18 0,04/0,18 2 5 10 300 140 13 0,03
119 350/1400 0,11/0,45 0,10/0,40 0,09/0,37 0,07/0,300,06/0,25 0,06/0,25 2 5 10 400-800 340 160 15 0,04
120 350/1400 0,16/0,65 0,15/0,60 0,14/0,55 0,11/0,450,10/0,40 0,10/0,40 5 10 16 340 160 16 0,04
121 700/2800 0,07/0,30 0,07/0,28 0,06/0,25 0,05/0,200,04/0,18 0,04/0,18 2 5 10 300 140 13 0,03
122 700/2800 0,11/0,45 0,10/0,40 0,09/0,37 0,07/0,300,06/0,25 0,06/0,25 2 5 10 300 140 13 0,03
123 700/2800 0,16/0,65 0,15/0,60 0,14/0,55 0,11/0,450,10/0,40 0,10/0,40 2 5 10 300 140 13 0,03
124 700/2800 0,21/0,85 0,20/0,80 0,19/0,75 0,16/0,650,14/0,55 0,14/0,55 2 5 10 400-800 340 160 15 0,04
125 2800el 0,65 0,60 0,55 0,45 0,40 0,40 2 5 10 -z3200 300 140 12 0,03
126 2800el 0,85 0,80 0,75 0,65 0,55 0,55 2 5 10 300 140 13 0,03
127 2800el 1,20 1,15 1,10 0,95 0,85 0,85 5 10 20 340 160 14 0,04
128 2800el 1,60 1,55 1,50 1,25 1,15 1,15 5 10 20 340 160 15 0,04
129 1400 0,65 0,60 0,55 0,45 0,40 0,40 5 10 300 140 13 0,03
130 1400 0,85 0,80 0,75 0,65 0,55 0,55 5 10 20 340 160 15 0,04
131 1400 1,20 1,15 1,10 0,95 0,85 0,85 10 20 340 160 15 0,04
132 1400 1,60 1,55 1,50 1,25 1,15 1,15 10 20 360 180 24 0,05
133 2800 0,85 0,80 0,75 0,65 0,55 0,55 2 5 10 300 140 12 0,03
134 2800 1,20 1,15 1,10 0,95 0,85 0,85 5 10 20 340 160 14 0,04
135 2800 1,60 1,55 1,50 1,25 1,15 1,15 5 10 20 340 160 15 0,04
136 350/1400 0,16/0,65 0,15/0,60 0,14/0,55 0,11/0,450,10/0,40 0,10/0,40 5 10 20 340 160 16 0,04
137 350/1400 0,21/0,85 0,20/0,80 0,19/0,75 0,16/0,650,14/0,55 0,14/0,55 10 20 360 180 25 0,05
138 350/1400 0,33/1,20 0,28/1,15 0,28/1,10 0,23/0,950,21/0,85 0,21/0,85 10 20 380 180 26 0,05
139 350/1400 0,40/1,60 0,38/1,55 0,37/1,50 0,31/1,250,28/1,15 0,28/1,15 10 20 40 1250 - 440 200 37 0,06
140 700/2800 0,21/0,85 0,20/0,80 0,19/0,75 0,16/0,650,14/0,55 0,14/0,55 2 5 10 3200 340 160 15 0,04
141 700/2800 0,33/1,20 0,28/1,15 0,28/1,10 0,23/0,950,21/0,85 0,21/0,85 10 20 360 180 24 0,05
142 700/2800 0,40/1,60 0,38/1,55 0,37/1,50 0,31/1,250,28/1,15 0,28/1,15 10 20 380 180 25 0,05
143 700/2800 0,57/2,30 0,56/2,25 0,55/2,20 0,45/1,800,42/1,70 0,42/1,70 10 20 40 440 200 36 0,06
144 2800el 0,85 0,80 0,75 0,65 0,55 0,55 2 5 10 300 140 12 0,03
145 2800el 1,20 1,15 1,10 0,95 0,85 0,85 5 10 20 340 160 14 0,04
146 2800el 1,60 1,55 1,50 1,25 1,15 1,15 5 10 20 340 160 15 0,04
147 2800el 2,30 2,25 2,20 1,80 1,70 1,70 10 20 360 180 24 0.05
148 2800el 3,40 3,20 3,00 2,50 2,30 2,30 10 20 380 180 25 0,05
149 2800el 4,50 4,20 4,00 3,30 3,00 3,00 20 40 60 440 200 36 0.06
150 2800el 6,50 6,00 5,50 4,40 4,00 4,00 20 40 60 470 220 43 0,07
151 2800el 8,50 8,00 7,50 6,00 5,50 5,50 40 60 80 2000- 510 260 65 0,10
152 2800el 10,50 10,00 9,20 7,00 6,50 6,50 40 60 80 3200 510 260 65 0,10
TRAVEL MOTOR DATA
www.Abe-Tec.de/eaAbe-Tec East Africa Ltd. P.O. Box 1444-00606Nairobi - Kenya
Contact Abe-Tec Group - Germany - Nordring 14-16 - 24850 Schuby/Hamburg - Tel. +49-(0)40-60889-091 - Fax. +49-(0)40-60889-119
eMail:[email protected]
Tel. +254 - (0)772 - 721117 Fax. +254 - (0)20 - 551397 Mobile. +254 - (0)722 - 527440
WHEEL BLOC ROLLCOMPACT - Series RCPage: 7
m/min Motornumber
RC RC RC RC RC RC RC
ISO - FEM 400 800 1250 1600 2000 2500 3200
M 3 -1 Bm 4000 8000 1250016000 20000 2500032000
M 4 -1 Am 3200 6300 1000012500 16000 2000025000
M 5 - 2 m 2500 5000 8000 10000 12500 1600020000
M 6 - 3 m 2000 4000 6300 8000 10000 1250016000
M 7 - 4 m 1600 3200 5000 6300 8000 1000012500
M 8 - 5 m 1250 2500 4000 5000 6300 8000 10000
5
6,3
8
10
12,5
16
20
25
31,5
40
50
63
80 128 148 149 150 151
100 148 149 150 151
120 150 151 152
131
138
132
139
143
147
148
149
134141145
135142146
143
147
148
113
120
117124126
127
130
137
131
138
134141145
135142146
143
147
111
118
112
119
115
122
116
123
125
117
124
126
117Z*
124Z*
126Z*
114Z*
121Z*
115Z*
122Z*
129
136
133
140
144
134141145
135142146
143
147
116Z*
123Z*
125Z*116Z*
123Z*
125Z*
116Z*
123Z*
125Z*
116Z*
123Z*
125Z*
131
138
132
139
143
147
148
149
150
SELECTION TABLE FOR MOTORS
SELECTION TABLE FOR MOTORS
www.Abe-Tec.de/eaAbe-Tec East Africa Ltd. P.O. Box 1444-00606Nairobi - Kenya
Contact Abe-Tec Group - Germany - Nordring 14-16 - 24850 Schuby/Hamburg - Tel. +49-(0)40-60889-091 - Fax. +49-(0)40-60889-119
eMail:[email protected]
Tel. +254 - (0)772 - 721117 Fax. +254 - (0)20 - 551397 Mobile. +254 - (0)722 - 527440
WHEEL BLOC ROLLCOMPACT - Series RCPage: 8
Our Example:
4 x 14000 kg
R = 14000 kg
N = 2
= ISO M3 / FEM 1 Bm
W = 350 N/m²
A = 4,0 m²
S = 15 °
V = 40 m/min
B = 2
L = 10 m
R*
R*W = 145x4A:2 N
= 290 kg
R*S = 0,09x14000:2 N
= 630 kg
R* = R+R*W+R*S
=14000+290+630
= 14920 kg
V = 40 m/min
R* = 14920 kg +
M3/IBm, 40 m/min
134, 141, 145
N = 2x1,2 KW
D = 400 mm
B = 2
L = 10 m
D = 30
X = RC 1600
= 2x1,2 KW
= 30
= 2x1,2:4
= 4x0,6 KW
Example of a typical ROLLCOMPACT - DRIVE calculation
TABLE 1
120
100
80
60
40
20
60 120 180 240 300 v m/min
= 20°C/70°F
= 50°C/120°F
= 75°C/170°F
=100°C/210°F
-40°C/-40°F
mm
R* = C AW 1
400
350
300
250
200
145100 50
TABLE 2
Nmw 2
m2C kg1
350
100 200 300 400 500
RC 3200
RC 2500
RC 2000
RC 1600
RC 1250RC 800
RC 400
N
.
TABLE 3kgkgC2
R* = C • RS 2
N
20 15 10 5
RC 3200
RC 2500
RC 2000
RC 1600
RC 1250
RC 800
RC 400
0,20
0,175
0,15
0,125
0,10
0,09
0,05
0,025
WHEEL
SELECTION OF ROLLCOMPACT
40
The selection of ROLLCOMPACT for special
applications. Narrower tracks or higher
temperature can be calculated according to
Hertz simplified formula below:
p = 25 F N < max p
M • D
2
F = Wheel pressure (N) NEWTON
M = Supported width of wheel
D = Wheel diameter (mm)
The rate of pressure p has to be compared
with the permissible rate of temperature and
travelling speed ( TABLE 1 )
Selection valid
for 4 wheel drive
2 powered wheels
1. Specifications
wheelload per wheel
number of drives
mechanism group
windpressure
square area
incline degrees
speed
load variation
medium travel distance
2. Formula for
equivalent
wheel load
from table 2 with
estimated RC 1600
from table 3 follows
for RC 1600
hence are equivalent
wheel load
3. Motor selection
formula for travelling
speed for examle
from table 4
follows with
motor selection
for 2 Power drives
4. Number of drives
per hour allowed
formula for load
variation for example
and medium travel
distance
following the
performance diagram:
number of
drives per hour
5. Results:
ROLLCOMPACT
motor
number of drives
per hour
by 4 powered wheels
performance
Your Example:
x kg
______________ kg
______________ pcs.
ISO M / FEM m
______________ N/m²
______________ m²
______________ °
______________ m/min
=
______________ m
______________ N
______________ kg
______________ N
______________ kg
______________
______________ kg
______________ m/min
______________ kg +
M / m, m/min
# ___________________
______________ KW
______________
#____________
______________ m
______________
RC ___________
______________ KW
______________
______________ KW
www.Abe-Tec.de/eaAbe-Tec East Africa Ltd. P.O. Box 1444-00606Nairobi - Kenya
Contact Abe-Tec Group - Germany - Nordring 14-16 - 24850 Schuby/Hamburg - Tel. +49-(0)40-60889-091 - Fax. +49-(0)40-60889-119
eMail:[email protected]
Tel. +254 - (0)772 - 721117 Fax. +254 - (0)20 - 551397 Mobile. +254 - (0)722 - 527440