what's new from siemens: automation innovations · pdf filewhat's new from siemens:...

What's New from Siemens:Automation Innovations 2016MIATTO, Detroit MI – March 23/24, 2016

usa.siemens.com© Siemens AG 2016

© Siemens AG 2016March 23-24, 2016 usa.siemens.com

TIA PortalWith Version 14 we make a major step towards Industrie 4.0, Digitalization

1ProductDesign 2

ProductionPlanning 3

ProductionEngineering 4

ProductionExecution 5

Service

Main Industrie 4.0 featureswithin TIA Portal V14

Smart Data

Digital Twin

CollaborationConnectivity

Integration Cloud


TIA Portal: Integration

Motion control becomes integralpart of TIA portal

• SIMATIC S7-1500T motion control for mid-range applications

• Motion Control and Failsafe on one PLC• Scalable motion control functions within

S7-1500 CPU Portfolio


TIA Portal: Digital Twin

Simulation for faster timeto market – PLCSIM Advanced

• Virtual S7-1500 (F/T) controller• Virtual Commissioning e.g. together

with Process Simulate

Digital Twin of S7-1500


TIA Portal V14: Cloud

Intranet

PROFINET

TIA Portal

Cloud based engineering –for maximum flexibility

• TIA Portal runs in private cloud• Central software maintenance• Zero install on engineering workplace• “Cloud connector” to enable online services

to PLC

Engineeringworkplace

PrivateCloud

Production

CloudConnector


TIA Portal: Connectivity

Flexible and open communi-cation with OPC UA

• OPC UA data server on CPU• 2nd step in TIA Portal V1x with OPC UA client• Access PLC data from any 3rd party device• Integrated security

(e.g. encrypted communication)

Maintenance hub

Production 1 Production 2


TIA Portal: Collaboration

Multiuser for boostingefficient engineering

• Collaborative Engineering• Simple merge of changes between local

project and server• Indication of edited objects

Serverproject

Localproject

Localproject

Localproject

© Siemens AG 2016March 23-24, 2016Page 9 usa.siemens.com

TIA PortalMain Industrie 4.0 features within Version V14, summer 2016

Smart DataCollaboration

Cloud

Digital Twin

PLCSIM Advanced

Cloud Connector

Connectivity

OPC UA

Multiuser Energy Suite

Option packages for Digitalization

Integration

S7-1500TMotion


Advanced ControllerSIMATIC S7-1500 Software Controller

SIMATIC S7-1500

SIMATIC New Controller GenerationAlways the appropriate Controller performance with comprehensive functionalities!

Syst

empe

rfor

man

ce

Application complexity

Distributed ControllerSIMATIC ET 200SP CPU

Basic ControllerSIMATIC S7-1200

Engineered with TIA Portal


First Basic Controller for Standard and SafetyExtended area of application with the integration of PROFIsafe

SIMATIC S7-1200 / Basic Controller

Feature / Function Benefit

• Basic Controller with SafetyIntegrated

• Connecting ext. devices viaPROFIsafe

• CPU 1212CF

τ

• One Controller, one Network andone Engineering for standard andfail-safe automation tasks

• Energy Meter ModuleSM1238 AI τ

• Central Measurement andHandling of energy data

• MRP at 2 Port CPUs 1215 / 17as client (FW 4.2)

• S7-Routing (FW 4.2)τ

• Higher flexibility in network set-up(flexible topology) and highernetwork availability

• User defined web pages as startpages (FW 4.2) τ

• Individual and easy adaption of(CPU) web pages to applications

• Backup / Restore with retaindata (FW 4.2) τ

• Protection of data loss(incl actual process values)

New

New


Advanced Controller – SIMATIC S7-1500High end CPU 1518 now with C/C++ integration

SIMATIC S7-1500 CPU 1518 ODKFunction/ Feature Benefit

Efficient engineering with TIAPortal and SIMATIC ODK 1500S(incl. Eclipse)

τ

• Existing technological know howin C/C++ code can be reused inthe S7-1500 CPU.

• High level language user programcodes can be implemented intothe STEP 7 user program code

Direct integration of Simulinkmodels in the user program withTarget 1500S

τ

• Automatic generation of PLC codewithout any C/C++ or ODK know-how necessary

High End CPU with C/C++ codeintegration

τ

• One controller for standard andC/C++ application with the bestperformance and highest capacityof program and data memory

New


Open for ideasEasy integration of PC applications and high-level languages

SIMATIC ODK1500S


• Real-time C/C++ integration in asecure runtime environment(sandbox) τ

• Know-how protection of high-levellanguage algorithms

• No influence of the controller with“corrupt” values

• Asynchronous integration ofWindows applications τ

• Increased availability thanks toisolation of Windows applications

• Ready-to-use applications formultifarious tasks (e. g. SQLintegration)

τ• No high-level language know-how

necessary• Decreased effort for testing

• Automatic generation of STEP 7blocks τ

• Intuitive engineering withoutfurther high-level language know-how

= + +

New


Advanced Controller – SIMATIC S7-1500New firmware with benefits for all Advanced Controller

Firmware version 2.0 Function/ Feature Benefit

OPC UA Data Access directly onthe Controller

ƒ Vertical connection up to theERP level

signal processing with 125microsecond PN IO clock in CPU1518 and CPU 1518 ODK

τƒ Highest I/O performance for

high-end applications

Backup and Restore viaWebserver or Display of the CPU τ

ƒ Recovery of machine stateswithout engineering tool

Trace-View directly at the Webserver of the CPU τ

ƒ Time saving whentroubleshooting withoutengineering Tool

Extended motion control functionfor 1511 and 1512 Compact CPUs(100 kHz high-speed outputs canbe used)

ƒ Simple and direct connection ofdevices, e.g. drives

New


SIMATIC S7-1500 Compact ControllersFirmware V1.8 – Advanced Controller now in compact design

Compactdesign

Integrated I/Os (digital /analog) and Technology,100Hz - 6x HSC &4x PTO/PWM

Same expansion optionsas the modular CPUs

1

2

4

Front connectors included3

Customer benefits

Space savings of up to25% compared to S7-00CPUs

Cost benefits of up to70% compared to modulardesign

Reduced spare partsinventory

+

+

+

Features


Advanced Controller - SIMATIC S7-1500 T-CPUScalable Motion Control within Advanced Controller


• Enhanced Motion Controlfunctions like gearing andcamming τ

• Sophisticated Motion Controlfunctions within the well-knownSIMATIC environment for highmachine flexibility

• Integrated Cam Editor for a easydefinition

τ

• High engineering efficiency withinthe TIA Portal trough graphical ortabular definition and optimizationof camming axis

• Consistent functionality andprogramming from S7-1500 upto S7-1500 T-CPU

τ• Seamless enhancement of

Standard PLC Motion Controlfunctionalities

• S7-1500 TF-CPU also withSafety-PLC τ

• Motion Control and SafetyFunctions on one controller

NewCPU 1511T-1 PN

CPU 1517T-3 PN/DPCPU 1517TF-3 PN/DP

CPU 1515T-2 PN


SIMATIC STEP 7 in TIA PortalController Motion Improvements - S7-1500T

S7-1

500

TS7

-150

0

Camming

Interpolation/Handling

Positioning

Output camsMeasuring input

Distributed Motion

Gearing (absolute)abs.

rel. Gearing (relative)

Speed control

Goal of S7-1500 Tƒ Leverage additional mid

range business andcapture share in pricesensitive marketsƒ Close the gap between

SIMOTION and S7-1500Motion Controlperformanceƒ Close the gap to

midrange competitorswith scalable systemsƒ Well known usability for

OEM’s used to SIMATIC

SIMOTION

S7-1500 Controller Family

Performance

High end PLCMid-range PLC

High-endapplications

S7-1511T-CPU

S7-1517T-CPU

S7-1515T-CPU

S7-15xxT with V14

V14 +1 and up


SIMATIC S7-1500SIMATIC S7-1500 “SR” engineered solution, U.S.

Further Details…

• Available now! (True S7-1500H product solution ~2018)

• Engineered solution, support by Siemens App group

• 2 customers currently working with this concept in O&G!• BOP application – using SIPLUS CPUs• PID control for hydraulic valve – using standard CPUs

• Pros:• Works in TIA Portal• Works with various CPUs in S7-1500 family

• Cons:• Not “bumpless” like S7-400H• Engineered solution – not a standard “product”• Cannot do “safety rated” applications


SIPLUS extremeAdditional protections for Harsh Environments!

Recent Updates w/ SIPLUS

• Expanding SIPLUS product line ingeneral

• Additional Ratings – IECeX,railway certifications – S7-1500(F), S7-1200, ET200SP,etc…*Marine – “certificate ofdeclaration”

• More competitive pricing

Recent Updates w/ SIPLUS

• Expanding SIPLUS product line ingeneral

• Additional Ratings – IECeX,railway certifications – S7-1500(F), S7-1200, ET200SP,etc…*Marine – “certificate ofdeclaration”

• More competitive pricing


SIPLUS Extreme- For harsh environments

Ambient conditions SIMATIC SIPLUS extreme

Climatic 0 °C to 60 °C1) -40/-25 °C to +60/+70 °C1)

Relative humidity from 10 to 95 %with out condensation

100 %Condensation and Icing allowed

Chemically active substances ISA S71.04 G3

SO2 0,5 ppmH2S 0,1 ppm

EN60721-3-3 3C4 and ISA S71.04 G1, G2, G3, GXcontinuous load limit 2)

SO2 4,8 ppm 14,8 ppmH2S 9,9 ppm 49,7 ppmCl 0,2 ppm 1,0 ppmHCl 0,66 ppm 3,3 ppmHF 0,12 ppm 2,4 ppmNH3 49 ppm 247 ppmO3 0,1 ppm 1,0 ppmNOX 5,2 ppm 10,4 ppm

Salt mist Not allowed Salt mist test (EN 60068-2-52), severity level 3

Mechanically active substances• dust (suspended solids)• dust (deposition)

EN60721-3-3 3S2

0,2 mg/m³1,5 mg/m³ Without sand

EN60721-3-3 3S4

4,0 mg/m³40 mg/m³ Sand included

Biologically active substances Not tested EN60721-3-3 3B2Growth of mold, sponge except fauna

1) For certain product ranges 2) 30 min/day


The new Generation of industrial Programmers: 2 AlternativesMore future-proof and loves to be connected – yet more system performance

Feature / Function

• Newest Intel Skylake processortechnology (6. Gen. Core i5/i7)

• Performant memory technology:DDR4-RAM, 8 up to 32 GB,up to 1 TB SSD or HDD

• Robust body with rubber bufferedcorners, retractable handle

• Viewing angle independent Full HDdisplay with high sharpness andluminance

• Integrated industry and SIMATICinterfaces: 2x Gigabit Ethernet, 1xCOM, 1x Profibus DP/MPI, SIMATICCard Reader

• USB 3.0 Technology(3x Type A, 1 x Type C)

• USB right side with charging function

Benefit

• Extremely performant engineering withreliable fast memory for plenty of data

• Always enough power for the TIAPortal

• Resistant to shock, works in harshenvironments, easy to carry

• Excellent readable display, even indifficult lighting conditions

• No additional adapter for automationinterfaces required ⇓ always ready foroperation

• Charging function, data and video inone reversible-plug connector

• Field PG (power off) as power bank

SIMATIC Field PG M5, Comfort and Advanced Configuration New


ET 200PRO: CPU 1516pro-2 PN

Feature Benefit

ƒ S7-1500 Controllerτ

ƒ Use the advantages of the S7-1500 directly in IP65

ƒ 2 PROFINET Interfaces with4 Ports τ

ƒ Network separation for an easyintegration into the plant network

ƒ Programming interface RJ45τ

ƒ Direct possibility to download thePLC project

ƒ Safety Integrated versionavailable τ

ƒ Controller and IO can coverSafety applications up toperformance Level e

New


Merkmal / Funktion Nutzen

ƒ Energy Meter 480V AC(innoviertes Energy Meter 400VAC mit remanentenZählwertspeicher) τ

ƒ Energiemessung bei höherenSpannungen z.B. Stromnetz USAƒ Sowohl mit Spannungs- als auch

Stromwandler nutzbarƒ Remanente Datenhaltung

reduziert Engineering Aufwand

ƒ Glasfaser Busadapter in 3Varianten:BA 2xLC (2 Glasfaser Ports)BA LC/RJ45 (1 Glasfaser-,1RJ45 Port)BA LC/F (1 Glasfaser,1 FastConnect Port)

τ

ƒ Überbrückung von großenStationsabständen (bis zu 3km)ƒ Flexibel in der Leitungsverlegung,

da keine Rücksicht auf EMVgenommen werden mussƒ Kostenersparnis, da keine

Zusatzhardware benötigt wird

SIMATIC ET 200SPenergy meter, Motor starters, fiberglass bus adapters, 2 channel analog


ƒ Energy meter 480V AC(Innovated energy meter 400VAC with retain count valuememory)

τ

ƒ Energy metering for US gridƒ voltage or current transformersƒ Retentive data storage

ƒ ET 200SP Motorstarter

(~April, 4kW max)

ƒ Integrated in the ET 200SPreduce the space requirementand minimize the wiring effort

ƒ FiberGLASS bus adapters: 2 x fiber 1 fiber,1 RJ45 1 fiber,1 Fast connect

τ

ƒ Longer distances (up to 3km)ƒ Flexible – no EMV worriesƒ Cost saving – no additional HW

for media changes

ƒ 2 channel analog moduleAI 2xI 2/4wire ST / AI 2xU STAQ 2xI ST / AQ 2xU ST

τ

ƒ Optimizing costs for machineswith smaller quantity structuresƒ Short update times (1ms) for

rapid processing

ET 200SP


SIMATIC ET 200ALM12 plugs and distances up to 15m


ƒ Connection system M12τ

ƒ Sensors / actuators featuring M12connectivity can be used

ƒ Up to 16 digital inputs in onemodule τ

ƒ Reducing wiring effort andrequired space at higherquantity structures

ƒ Up to 2A output currentτ

ƒ 2A input current actuators can beused

ƒ Inter-module distanceincreased from 10m to 15m

τ

ƒ Cost saving as machinesfeaturing a wide spread I/Oarchitecture do not requireadditional I/O interfaces anymore

ET 200AL (IP65 / IP67)


Fail-safe modules for SIMATIC ET 200MP…high channel modules for optimum utilization of control cabinet volume

ET 200MP


ƒ Fail-safe, digital input andoutput module for S7-1500and ET 200MP

τƒ Minimization of types and parts

via simply add of failsafemodules to the standard I/O

ƒ Reduction in module width of60% or more

τƒ Optimum utilization of control

cabinet volume

ƒ Signal-test (short-circuit, wirebreakage, …) onboard

ƒ Fault messages in plain textτ

ƒ High availability via easy andrapid localization of faults

ƒ PROFIsafe address configuredvia software and saved in thecoding module

τ

ƒ Simple commissioning andmodule replacement

ƒ 16 F-DI 24Vƒ 8 F-DQ 2A PPM


The compact PC-based controller for serial machine buildersUnique combination of a failsafe controller and modular I/Os


• Very compact system withintegrated safety functionality

• No additional safety controllernecessary

• Decreased space requirements inthe control cabinet

• Controller, visualization, centralI/Os and Windows applicationson one device

τ• Decreased spares inventory• Decreased effort for evaluation

and service

• Powerful PC-based controllerwith complete engineering in theTIA Portal

τ• Increased productivity and

reduced engineering effort

• All ET 200SP modules useable τ • Modular extension of functions

• 100% compatible withET 200SP CPU projects τ

• Fulfillment of differentperformance requirements withoutadditional effort

SIMATIC ET 200SP Open Controller – CPU 1515SP PC (F)

New


Failsafe PC-based controller independent from the operating systemThe worldwide sole software controller with integrated safety functionality

SIMATIC S7-1500 Software Controller – CPU 150xS (F)


• Integrated safety functionalityτ

• Space and cost savings as anadditional safety controller is notrequired.

• Independent software controller• Restart of Windows while

controller is operationalτ

• Increased system availability andavoidance of downtimes

• Integrated know-how andaccess protection τ

• Ensured added value• Avoidance of manipulation

• Easy integration of high-levellanguages τ

• No high-level language know-hownecessary for PLC programmer

• Engineering in the TIA Portalwithout additional Windowssettings

τ• Reduced engineering effort

New


Industrial Thin Client and Embedded Panel PCs –HMI devices for special requirements

IPC277E INOX PRO; Panel PC Ex OG and Thin Client Ex OG


Fully enclosed• INOX PRO: IP66K (stainless

steel enclosures)• Ex: intrinsically safe, IP66

(aluminum enclosure)

τ

Wide range of products from asingle source for use e.g.• in hygienic area (e.g. F&B),• explosive area e.g. ATEX zones 1

and 2 (e.g. Oil & Gas)

• Slim, attractive design inwidescreen format τ

• Innovative look & feel for themachine

• Continuous glass front withprojected capacitive touch for Exdevices

τ• Innovative operating concepts for

gesture, single- and multi-touchoperation

• Mounting to support arms orpedestals τ

• Flexible mounting conceptsoutside the cabinet

INOXPRO


Advanced touch technology for industrial applicationswith IP65 degree of protection

IPC477D PRO IFP PROIFP PRO

IFP1900 PRO and IFP2200 PRO; IPC477D 19“ and 22“


• Can be mounted on supportarm or stand

• In 19 and 22 inchτ

• Flexible mounting options directlyat the machine - without a controlcabinet

• Continuous glass front –scratch-proof and non-reflective τ

• Resistant to corrosive cleaningagents and scratching

• Service opening and removablebackplane cover, even whenpanel is installed

τ• Service-friendly: Access to

interfaces without dismantling

• Standard connectors can beused (no IP65 connectorsrequired)

τ• Financial savings due to easy

commissioning/maintenance


High performance embedded IPCs –maintenance-free and flexibly configurable

Box PC SIMATIC IPC427E and Panel PC SIMATIC IPC477E


• Highest performance inembedded class with latest Intelprocessors from Celeron up toXeon and with up to 16 GBDDR4 main memory

τ

• Powerful platform for theintegration of diverse tasks –control, visualization, imageprocessing, data management...

• Projective-capacitive andanalog-resistive displays in 15”,19” and 22” as well as dualmonitoring possibility

τ

• Realization of modern and flexibleHMI concepts

• Vast number of onboardinterfaces and variousconfiguration and expansionoptions

τ

• Best-fit for new machine conceptsand also for the easy integrationinto existing plants

• Fanless design, flash memoryand battery-free operationpossible

τ• Maintenance-free for the reliable

continuous operation and reducedservice costs


Latest technology and maximum performance for industrial applications

Rack PC SIMATIC IPC547G


• Latest technology with IntelXeon and Core processors ofthe 6th generation and with up to64 GB DDR4 main memory

τ

• Maximum performance fordemanding tasks like high-endimage processing or SCADAServer applications

• New housing concept withoptimized access to the drivesand front USB

τ• Designed for easy maintenance

and expandability

• Various RAID configurations withHDDs up to 2 TB or SSDs up to480 GB and optional redundantpower supply

τ• High system and data availability

for reliable industrial serverapplications• Rugged industrial design with

maximum performance also at40°C ambient temperature

τ


The gateway for industrial IoT solutionsCompact platform for the reliable connection of production data to the Cloud

SIMATIC IOT2000


• Compact, fanless platform withenergy-saving Intel Quarkprocessor and divers interfaces

• Various possibilities to programin high-level languages

• SIMATIC quality with highruggedness and reliability

• Easy expansion with ArduinoShields and miniPCIe cards

• Ideal for the reliable acquisition ofproduction data and the securetransfer to company-server or theconnection to the cloud

• Enables implementing stepwisesolutions to gather, analyze anduse production data –especially for existing plants

• Long-lasting industrial quality forthe maintenance-free operation inthe production environment

New


Innovative HMI Panels – Efficient to a new level

Feature / function

• central engineering-tool TIAPortal (WinCC) with innovativestyle-editor

• rugged and brilliant at once:Widescreen, 16 mio. colors,4”, 7” and 9” devices

• new connection boxes for directinstallation at the control cabinet

• illuminated emergency button• evaluation per software

(PROFIsafe) or classic viawiring

Benefit

• efficient engineering for all HMItasks, even with your ownindividual design

• high quality for every industry• detailed presentation of complex

pictures of process

• Economically priced connectionpossibilities for small machineswith minor spot offers

• flexible in use and evaluation ofsecurity method

SIMATIC HMI Mobile Panels 2nd Generation


Innovative HMI Panels – Efficient to a new level

Feature / function

• central engineering-tool TIAPortal (SIMATIC WinCC) withan innovative style-editor

• performance like Comfort Panel

• 7” and 15” daylight readableDisplay with automatic dimmingfunctionality

• UV-Protection at the front of thedevices

• extended temperature rangefrom -30°C to +60°C withmaximum humidity up to 90%

• extensive certifications like CE,EX-Zone, German Loyd, …

Benefit

• efficient engineering for all HMItasks, even with your ownindividual design

• high quality for every industry

• long-lasting and dazzle-freereadable Widescreen-Display, indarkness and at sunshine

• optimized for stationary andmobile outdoor-utilization

• usage in new branches like Oil &Gas, Marine or Cranesthanks to the meeting of norms

SIMATIC HMI Outdoor Panel

-30C

+60C


SCADA System SIMATIC WinCC V7Extremely efficient and transparent from the Engineering up to Runtime

SIMATIC WinCC V7.4


• Enhancements of the WinCCConfiguration Studio such asDrag & Drop

τ• Even more efficiency in the

engineering and intuitiveoperation

• More functionality when usingweb access by adding morecontrols and scripting to theWinCC/WebUX

τ

• Flexible, mobile web accesswithout any installation on clientside using any standardHTML5-compatible mobile device

• Enhanced connectivity by agreater number of connectionsand the integration of aDiagnose Viewer for theS7-1200/1500 PLCs

τ

• Usable to handle even biggerplant structures

• Fast and simple overview of theplant state

• Industrial Data Bridge with anew interface which is able towrite XML-files

τ• Customized solutions and simple

integration into the MES- and IT-world (SAP)

New


SCADA System SIMATIC WinCC V7Always being informed in detail using innovative solutions

SIMATIC Process Historian 2014 SP2SIMATIC Information Server 2014 SP2 Feature / Function Benefit

SIMATIC Process Historian• Automatic installation of the

software being adapted exactlyto the hardware

τ

• Simple installation of the productand increased operationalreliability by means ofautomatically optimizedparameterization

• Maintenance Dashboard formaintenance processes on thedatabase τ

• Major simplification of thedatabase maintenance

• Compatibility to different datasources with their variousversions

τ

• Central, scalable long-termarchive

SIMATIC Information Server• Compatibility with the latest

versions of WinCC, ProcessHistorian and PCS 7

τ

• Worldwide web-based creationand distribution of reports


SCADA System SIMATIC WinCC Open Architecture V3.14The modern SCADA system is scalable, mobile and flexible

Feature / Function

• Native UI for iOS and Androidwith responsive design

• Enhancements ULC UX

• OPC enhancements: OPC DAHDA , OPC UA HA, enhancedengineering

• New functions for the userinterface (Animations,customized gestures, colorschemes, …)

• Support of Simatic InformationServer, IPC 2x7 E (Nanobox),Industrial Thin Client, TCSB, …

Benefit

• Full UI functionality onmobile devices with automaticadaptation to device size

• Browser based UI without anyadditional installation on client

• Even more openness, flexibilityand intuitive engineering with theplant modell

• Increased usability and state-of-the-art look & feel

• Enhanced integration into theSiemens portfolio

SIMATIC WinCC Open Architecture


MIATTO, Detroit MI – March 23/24, 2016

Jim WilmotProduct Marketing, ManagerRC-US I IA AS FA MK-AS

5300 Triangle ParkwayNorcross, GA 30092

Phone: +1 (770) 871-3940

E-mail:[email protected]

usa.siemens.com

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