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What is a Variable Frequency Drive? How does it save energy? Jason Fahey EnSync Inc 10-12-2016

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Page 1: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

What is a Variable Frequency Drive?

How does it save energy?

Jason Fahey

EnSync Inc

10-12-2016

Page 2: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

How does a VFD Work How does a VFD Work

Fixed Voltage

Fixed Frequency

Line

Voltage

AC/DC

DC Bus

DC/PWM

Motor

Drive Block Diagram

AC AC (PWM) DC

CONVERTER INVERTER

Variable Voltage

Variable Frequency

Page 3: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

B+

B-

The VFD first CONVERTS AC to DC This is done in the “Converter Section”

Page 4: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

B+

B-

DC is then INVERTED to Pulse Width Modulation (PWM) This is done in the “Inverter Section”

Page 5: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

B+

B-

Today's VFDs are PWM style drives

Page 6: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

RECTIFIER

Positive

DC Bus

Negative

DC Bus

+

-

INVERTER

+650VDC

Page 7: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

RECTIFIER

Positive

DC Bus

Negative

DC Bus

+

-

INVERTER

0VDC

Page 8: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

RECTIFIER

Positive

DC Bus

Negative

DC Bus

+

-

INVERTER

-650VDC

Page 9: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

RECTIFIER

Positive

DC Bus

Negative

DC Bus

+

-

INVERTER

0VDC

Page 10: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

RECTIFIER

Positive

DC Bus

Negative

DC Bus

+

-

INVERTER

Page 11: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

RECTIFIER

Positive

DC Bus

Negative

DC Bus

+

-

INVERTER

Page 12: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

RECTIFIER

Positive

DC Bus

Negative

DC Bus

+

-

INVERTER

Page 13: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

RECTIFIER

Positive

DC Bus

Negative

DC Bus

+

-

INVERTER

Area Under The Square-Wave Pulses

Approximates The Area Under A Sine Wave

Frequency

Vo

lta

ge

Page 14: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

“Electric motors and the systems they drive are the single largest electrical

end‐use, consuming more than twice as much as lighting, the next largest

end‐use. It is estimated that EDMS account for between 43% and 46% of all

global electricity consumption…” Paul WaIde and Conrad U. Brunner, International Energy Agency, 2011

Page 15: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives
Page 16: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

A centrifugal fan is a mechanical device

for moving air or gases. It has a fan

wheel composed of a number of fan

blades mounted around a hub.

A centrifugal pump is a rotodynamic

pump that uses a rotating impeller to

increase the pressure of a fluid.

Page 17: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

100% Supplied 70% Needed

70% Supplied 70% Needed

Page 18: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

100% Supplied 70% Needed

70% Supplied

70% Needed

Page 19: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

Q N flow rate proportional to

rotary speed

H N2 head (pressure) proportional to

rotary speed squared

P N3 power proportional to

rotary speed cubed

Page 20: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

Large decrease in power

requirement for relatively

small decrease in flow

Page 21: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

The opportunity is significant

“In the United States, an estimated 60-65% of

electrical energy is used to supply motors,

75% of which are variable-torque fan, pump

and compressor loads.” ~Wikipedia

Page 22: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives
Page 23: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives
Page 24: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

Ameren Illinois Energy Efficiency Program Incentives:

24

• Variable Frequency Drives

• Pumps and Fans up to 500hp

• $115/hp controlled

• Visit Actonenergy.com/vfd-incentives

Page 25: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

Ameren Illinois Energy Efficiency

Program Energy Advisors

Call 1.866.800.0747

to request a consultation with an

Energy Advisor

1. Chad Whitehead [email protected] 309.620.6333 2. Steven Smith [email protected] 309.212.5831 3. Rod Rhoads [email protected] 217.649.8897 4. Mark Steinmetz [email protected] 217.670.9606 5. John Strode [email protected] 309.370.0062 6. Fred Joshu [email protected] 309.433.4316 7. Larry Erwin [email protected] 309.838.2340

Page 26: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives

Questions?

26

Jason Fahey

Vice President

En-Sync Group, Inc.

[email protected]

www.ensyncinc.com

Page 27: What is a Variable Frequency Drive? How does it save · PDF fileWhat is a Variable Frequency Drive? ... DC/PWM Motor Drive Block Diagram AC DC AC (PWM) ... • Variable Frequency Drives