what are the different types of battery connectors and …€¦ · · 2016-03-1616 connectors...

16

Connectors

Precision Die Cast – Quick® Connectors

Heavy Duty CopperTube – MagnaLug®

¬ Precise dimensions to fit battery posts for maximum contact

¬ Best balance of conductivity and durability

¬ Maximum fatigue resistance, impact strength and ductility

¬ UL and CUL listed when crimped with Quick Crimp tools

¬ Made in U.S.A.

¬ Meet RoHS standards; meets California Prop 65

¬ Permanent gauge printing for easy identification

¬ Tin plated to resist corrosion

¬ Available as standard battery clamps and lugs that can be crimped or soldered

¬ Available as Fusion connectors with solder and flux pre-loaded in the barrel for easy soldering

¬ Also available as Quick Compression connectors to make permanent repairs without specialized tools

¬ Many styles available in gauges from 8 gauge to 250 MCM

¬ Made of 100% copper, tin plated for added conductivity and to resist corrosion

¬ UL and CUL listed when crimped with Quick Crimp tools

¬ Wider and thicker pad than standard copper tube lugs for more contact area and greater strength

¬ Permanent gauge printing for easy identification

¬ Tin plated to resist corrosion

¬ RoHS compliant

¬ Available in a variety of configurations: standard lugs, bent, angled, NEMA, and as butt splice tubes

¬ Available as Fusion connectors with solder and flux preloaded in the barrel for easy soldering

¬ Many styles available in gauges from 8 to 4/0 gauge

¬ Made in U.S.A.

Designed to perform under the most demanding conditions: heat, vibration, corrosive chemicals. Quick Cable’s proprietary alloy used in our precision die cast connectors provides:

Quick Cable’s MagnaLug line is the heavy duty, high quality, high performance series of copper tube lugs, designed for trucks, buses, agriculture, construction, mining, and other severe duty installations.

What are the Different Types of Battery Connectors and Lugs?

quickfigurator.com | quickcable.com | quickhowto.com 17

Con

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ors

Copper Tube MAX™ Lugs

Brazed Seam Copper Lugs

Automotive, Marine, Military & Specialty Terminals

¬ Seamless 100% copper tube construction

¬ Most styles UL and CUL listed when crimped with Quick Crimp tools

¬ Flared barrels for easy installation on cables

¬ Stud holes from #10 to ½"

¬ Available in a variety of configurations including straight and angled lugs, and butt splice tubes

¬ Tin plated to resist corrosion, also available without plating

¬ Many styles available in gauges from 8 to 4/0

¬ RoHS compliant

¬ UL and CUL listed

¬ Crimp or solder

¬ Stud holes from #10 to ¾"

¬ Available as ring terminals, flag terminals and butt splices

¬ Many styles available in gauges from 8 to 4/0

¬ RoHS compliant

¬ Clamp-type terminals available in lead and brass, and lead with epoxy coat

¬ Military style terminals feature long bolt for additional connections

¬ Marine terminals available in lead, epoxy coated lead, and brass with plated fasteners

¬ OEM style band lead-free terminals in a variety of configurations

Quick Cable’s standard line of copper tube lugs feature seamless con-struction and quality details you don’t always find in OEM quality parts.

Brazed seam copper lugs are a great choice for certain applications and they still come with tin plating for corrosion protection and in a variety of sizes.

Quick Cable offers a variety of battery terminals for specific applications, including high-volume retail carded products.

Con

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ors

18

Connectors

Copper Precision Die Cast Connectors – Quick Connectors

¬ Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance

¬ 25 times better than SAE conductivity standard, J163 and J1811

¬ Permanent, indelible, readable gauge and polarity stamped on clamp

¬ Fasteners included

¬ Kits are available

¬ UL® STD 486A and CUL, when applied with Quick Crimp 250 (4255, 4255M, 4255R and 4255MR standard and ratchet versions)

¬ Connector is drilled, tapped and furnished with screw connection for accessory take-off

Connectors with Accessory Take-Off

The Only Battery Connectors that Exceed SAE Standards, are Listed and Made in U.S.A.

Perfectly centered bolt holes improve clamp efficiency and strengthSmooth contact

surface providesgreater conductivity

Barrel chamfered foreasy wire entry

Compatible withstandard industrycrimpers

Gauge and crimp information printed on barrel

864211/02/03/04/0250MCM

813193240506281103126

A

AWGPositive Positive Positive Positive Straight FlagNegative Negative Negative NegativeUniversal

Gauge

mm2

4008U4006U4004U4002U

––––––

4008P4006P4004P4002P4001P4010P4020P4030P4040P4060P

–4106P4104P4102P4101P4110P4120P4130P4140P4160P

–4206P4204P4202P4201P4210P4220P4230P4240P4260P

–––

4302P4301P4310P4320P4330P4340P4360P

4008N4006N4004N4002N4001N4010N4020N4030N4040N4060N

–4106N4104N4102N4101N4110N4120N4130N4140N4160N

–4206N4204N4202N4201N4210N4220N4230N4240N4260N

–––

4302N4301N4310N4320N4330N4340N4360N

Straight Clamp Right Elbow Left Elbow Flag Connector Connectors withAccessory Take-Off

––––––

4020PA–––

–––––

4310PA4320PA4330PA

––

AGauge


Con

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ors

Crimpable Side Terminal Connector

Stud Terminal/Stud Flag Stackable & Locking ¬ Safe professional method of

installing additional connectors

¬ Add-on connector stud size is 3/8"-16 x 11/16"

¬ Connect heavy duty accessories such as winches

¬ Use 3/8"-16 closed cap nut to terminate

¬ Heavy wall cast copper alloy lug

¬ Stronger than copper tube lugs

¬ Raised pad prevents shorts

¬ Tin-plated for corrosion resistance

¬ Specially formed to accept side terminal battery connectors

Add-On Connectors

Heavy Wall Copper Lugs

864211/02/03/04/0250MCM

813193240506281103126

AB B

AWG

3/8" (10 mm) Crimpable

Side Terminal Connector

Stud Flag LockingRight Left

GaugeStud Hole Stud Hole

Heavy Wall Lug Stud Terminal Locking Add-On Connector

mm2

4808H–

4804H4802H4801H4810H4820H4830H4840H4860H

––

100653F–

100655F–––––

4808E4806E4804E

–––––––

–4906F4904F4902F4901F4910F4920F4930F4940F

–

4808F4806F4804F4802F4801F4810F4820F4830F4840F4860F

–––

4902H4901H4910H4920H4930H4940H

–

–––––

3410U3420P,3420N

3430U3440P

–

–––––

3710U3720P,3720N

3730U3740P

–

–––––

4510F4520F4530F

––

5/16"(8 mm)

3/8"(10 mm)

3/8"(10 mm)

1/2"(12 mm)

1/2"(12 mm)

BA

Gauge

StudHole

A QuickCable

Exclusive

See the videos onapplying precision die

cast connectors.

¬ Use with stud batteries; enables multiple battery hook up

¬ Stackable, 36-position anti-rotation teeth bite into lead for positive hold

¬ Connectors of different cable gauge can be mixed for maximum application and layout flexibility

¬ Use 3/8"-16 closed cap nut to terminate

¬ For preassembled lugs and cable see QuickLinks™

20

Connectors

Copper Precision Die Cast Connectors

Ideal for Field Repairs, Solder and Flux Preloaded in Barrel

FUSION® Flags Are Ideally Suited for Building orRepairing Cable Harnesses

¬ Truly solderable flags are a FUSION® exclusive, no other solder connector program offers flags or has this capability

¬ FUSION® barrels are unslotted, so no wire is exposed

¬ Use with heat-shrink tubing for maximum durability

6&42&11/02/03/04/0

13&1932&40506281103

A

AWGPositive Positive Positive PositiveNegative Negative Negative Negative

Gauge

mm2

406304P406301P406310P406320P406330P406340P

486304F486301F486310F486320F486330F486340F

–436301P436310P436320P436330P436340P

–416301P416310P416320P416330P416340P

–426301P426310P426320P426330P426340P

406304N406301N406310N406320N406330N406340N

486304H486301H486310H486320H486330H486340H

–436301N436310N436320N436330N436340N

–416301N416310N416320N416330N416340N

–426301N426310N426320N426330N426340N

Straight Clamp Right Elbow Left Elbow Flag ConnectorB Stud Hole

Heavy Wall Lug

3/8"(10 mm)

1/2"(12 mm)

¬ No learning curve – if you can use a torch, you can make a quality connection

¬ Made of cast copper alloy, tin-plated for added conductivity and to resist corrosion

¬ Superior reliability for years of dependable service

¬ Up to 70% stronger than crimp method

¬ More consistent quality than any other solder method

¬ Especially good in presence of destructive vibration or corrosive chemicals

¬ Faster, less confusing and less costly than multi-component solder slug programs


¬ Kits are available

BA

Gauge

StudHole

Solder and flux precisely metered

Barrel chamfered for easier cable entry

Relative Pull-Out StrengthComparison

6 Ga.

4 Ga.

2 Ga.

1 Ga.

1/0 Ga.

2/0 Ga.

3/0 Ga.

4/0 Ga.

250 MCM

Pull test pounds

Cablesize

5004003002001000 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400

Connectors

Quick® Connectors & Fusion® points represent average values

Crimp

Metallurgical bond occurs between copper connector and copper wire


Con

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ors

Compression Copper Precision Die Cast ConnectorsIdeal for Field Repairs, No Special Tools Required

642&11/02/03/04/0

131932&40506281103

A

AWGPositive Positive Positive PositiveNegative Universal Negative Negative Negative Universal

Gauge

mm2

5006P5004P5002P5010P5020P5030P5040P

5806F5804F5802F5810F5820F5830F5840F

–5304P5302P5310P5320P5330P5340P

–5104P5102P5110P5120P5130P

–

–5204P5202P5210P5220P5230P

–

5006N5004N5002N5010N5020N5030N5040N

5006U5004U5002U5010U5020U5030U5040U

5806H5804H5802H5810H5820H5830H5840H

–5304N5302N5310N5320N5330N5340N

–5304U5302U5310U5320U5330U5340U

–5104N5102N5110N5120N5130N

–

–5204N5202N5210N5220N5230N

–

Straight Clamp Right Elbow Left Elbow Flag ConnectorB Stud Hole

Heavy Wall Lug

3/8"(10 mm)

1/2"(12 mm)

BA

Gauge

StudHole

2. Insert bare wire into compression nut.

3. Thread connector on compression nut.

4. Hold compres-sion nut using wrench. Rotate connector down until the compression nut is seated.

Four Easy StepsQuick Installation Uses Ordinary Hand Tools

642&11/02/03/04/0

131932&40506281103

AAWG

Part No.

Compression Nut

Gauge

mm2

6106610461026110612061306140

¬ Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance

¬ All clamps, lugs, compression nuts and fasteners are tin-plated

¬ Compression nuts color coded to industry standard


¬ Made in U.S.A. Compression nuts color-coded to cable stripes

Bolt hole perfectly centered, stronger, longer life

Clamp full height of battery post for maximum electrical contact

1. Strip 7/8" (22 mm) of insula-tion from the cable end. (1-1/8" for 3/0 and 4/0 gauge.)

See the videos onapplying Fusion and

Compression connectors.

22

Connectors

642&11/02/03/04/0

131932&40506281103

6308F6309F6310F6311F6312F6313F6314F*

–680468016810682068306840

6318F6319F6320F6321F6322F6323F6324F*

–102455102456102457102458102459102460

–––

102560102570102580

–

–––

102660102670102680

–

AWG

A Gauge

B Stud Hole B Stud Hole

Right Elbow Retro FitEnd Terminal

Retro FitDual Cable

Left Elbow Butt Splice

mm2

3/8" (10 mm)Regular3/8" (10 mm)ExtraLong

8642&11/02/03/04/0

8131932&40506281103

AWG

A GaugeStud Hole B Stud Hole

B Stud Hole

Starter/Ground Lug 45° Lug 90° LugDualSingle

Locking, Anti-Rotating Stackable LugSingle

mm2

6408F6406F6404F6401F6410F6420F6430F6440F

6408FL6406FL6404FL6401FL6410FL6420FL6430FL6440FL

––––

6510F6520F6530F6540F

–––

6201F6210F6220F6230F6240F

–6206E6204E6201E

––––

6408D6406D6404D6401D6410D6420D6430D6440D

6408FV6406FV6404FV6401FV6410FV6420FV6430FV6440FV

6408E6406E6404E6401E6410E6420E6430E6440E

––

6404HV6401HV6410HV6420HV6430HV6440HV

––

6404H6401H6410H6420H6430H6440H

––

6404HL6401HL6410HL6420HL6430HL6440HL

1/4"(6 mm)

3/8"(10 mm)

5/16"(8 mm)

1/2"(13 mm)

1/2"(12 mm)

1/2"(12 mm)

3/8"(10 mm)

3/8"(10 mm) 3/8" (10 mm)3/8" (10 mm)5/16" (8 mm)

BA

Gauge

StudHole

MagnaLug® –Heavy Duty Copper Tubefor Truck, Bus, Farm and Construction Equipment

Retro Fit EndConnectors and In-Line Dual Cable

¬ Made of 100% copper, tin-plated for added conductivity and to resist corrosion

¬ Heavy wall copper lugs have heavier wall than standard lugs

¬ Wider pad for better electrical contact and thicker pad for greater strength and conductivity

¬ Elbows and bent lugs are designed to reduce cable stress in confined space

¬ Excellent for commercial and industrial applications

¬ Exceeds SAE conductivity standards J163 and J1811

¬ Conforms to TMC Recommended Practice RO104A, American Trucking

Association, for closed eyelet terminals with anti-rotation feature (6200 and 6500 series)

¬ MagnaLugs® are listed by UL/CUL (UL STD 486A) when applied with Quick Cable crimp tools 4255, 4255R, 4255MR and 4255M

*Available with 5/16" hole, see price list

Standard tube lug

Terminals color matched with battery cable and crimp dies 100% copper, tin-plated

for corrosion resistance

Chamfered for easy cable entry

Gauge stamped on every MagnaLug

ThickerLonger W

ider

See the videos featuring MagnaLug connectors.

¬ Replacement terminal for threaded stud or side terminal batteries

¬ Available as dual cable or end terminal

¬ 3/8" stud hole

¬ Use with closed cap nuts for stud battery applications or 3/8" flange bolt for side terminal batteries


Con

nect

ors

MagnaLug® Industrial Style –Heavy Duty Copper Tubefor Commercial and Electrical Equipment

Heavy Wall MCM Lugs –for Stationary Battery Installations, Telecom, UPS, Utility

¬ For telecom, UPS, utilities and electric generators

¬ For fire, rescue, ambulance and other emergency vehicles

¬ Ideal for industrial applications, lift trucks and terminal blocks

1932&40506281103

AWG

A GaugeB Stud Hole B Stud Hole

B Stud Hole

IND Sight Hole Lug Starter/Ground Lug NEMA Two Hole Lug –1-3/4" Center-to-Center

mm2

––

102717102718102719102720

––

102707102708102709102710

8904D8901D8910D8920D8930D8940D

8904E8901E8910E8920E8930E8940E

8904F8901F8910F8920F8930F8940F

8904H8901H8910H8920H8930H8940H

8804D8801D8810D8820D8830D8840D

8804E8801E8810E8820E8830E8840E

8804F8801F8810F8820F8830F8840F

8804H8801H8810H8820H8830H8840H

1/4"(6 mm)

1/4"(6 mm)

5/16"(8 mm)

5/16"(8 mm)

1/2"(12 mm)

1/2"(12 mm)

3/8"(10 mm)

3/8"(10 mm) 3/8" (10 mm) 1/2" (12 mm)

BA

Gauge

StudHole

42&11/02/03/04/0

126.6132.7158.9177.3188.9253.4271.1393.7

AWG

A Gauge

B Stud Hole B Stud Hole B Stud Hole

Single HoleTwo Hole Lug –

1" Center-to-CenterTwo Hole Lug –

1-3/4" Center-to-Center

mm2

645250645260645280645290645300645320645330645370

645251645261645281645291645301645321645331645371

645252645262645282645292645302645322645332645372

3/8" (10 mm) 3/8" (10 mm) 1/2" (13 mm)250MCM262MCM313MCM350MCM373MCM500MCM535MCM777MCM

Square pad for maximum contact

Wider and thicker

Gauge and size clearly marked

Two hole design resists loosening due to vibration or cable tugging

Sight Hole for cable inspection and “weep hole” for solder dipping

Longer barrel allows 3 crimps 1-3/4" center to center

Chamfered for easy cable entry

¬ Long barrel design for 2 crimp locations

¬ Designed specifically for fine stranded cables

¬ Has sight hole and flared barrel end for easier fitting on cable

¬ Bright tin plating to resist corrosion

¬ Permanent printing for die requirement, gauge size

24

Connectors

Solder MagnaLugs®

2&11/02/03/04/0

32&40506281103

AWG

A GaugeB Stud Hole B Stud Hole B Stud Hole

Starter/Ground Lug Right Elbow

Butt Splice

Left ElbowDual Cable

Locking, Anti-Rotating LugEnd Terminal

mm2

141126141127141128141129141130

–141217141218141219141220

–141410141420141430141440

–141307141308141309141310

141316141317141318141319141320

141106141107141108141109141110

–141207141208141209141210

141116141117141118141119141120

141136141137141138141139141140

1/4"(6 mm) 3/8" (10 mm) 3/8" (10 mm)

5/16"(8 mm)

1/2"(12 mm)

3/8"(10 mm) 3/8" (10 mm)3/8" (10 mm)

BA

Gauge

StudHole

Ideal for Field Repairs, Solder and Flux Preloaded in Barrel

¬ No learning curve – if you can use a torch, you can make a quality connection

¬ Made of heavy wall 100% copper tube for added conductivity and to resist corrosion

¬ Wider pad for better electrical contact and thicker pad for greater strength and conductivity

¬ Up to 70% stronger than crimp method

¬ More consistent quality than any other solder method

¬ Especially good in presence of destructive vibration or corrosive chemicals

¬ Faster, less confusing and less costly than multi-component solder slug programs

¬ Kits available

Relative Pull-Out Strength Comparison

6 Ga.

4 Ga.

2 Ga.

1 Ga.

1/0 Ga.

2/0 Ga.

3/0 Ga.

4/0 Ga.

250 MCM

Pull test pounds

Cablesize

5004003002001000 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400

Connectors

Quick® Connectors & Fusion® points represent average values

Crimp

Metallurgical bond occurs between copper connector and copper wire

See the video onapplying Fusion

connectors.

Solder and flux precisely metered


Con

nect

ors

¬ Seamless 100% copper tube construction

¬ Flared barrels can be crimped or soldered

¬ Ideal for general wiring as well as starter or ground connections

100% Copper Tube ConstructionCopper Tube Lugs

Stud Size Guide

1/2"12.0mm

0.50"

3/8"10.5mm

0.38"

5/16"8.4mm

0.31"

1/4"6.4mm

0.25"

#105.3mm

0.19"

Brazed Seam –Non-Insulated Lugs¬ Serrated barrel increases pullout strength

¬ Ideally suited for solder dipping applications

¬ 100% copper, tin-plated

Brazed Seam –Flag Connectors¬ 100% copper,

tin-plated

¬ Non-insulated

¬ Ideally suited for solder dipping applications

864211/02/03/04/0

864211/02/03/04/0

86421/02/03/04/0

6421/02/03/0

813193240506281103

813193240506281103

8131932506281103

131932506281

AWG

AWG

AWG

AWG

A Gauge

A Gauge

A Gauge

A Gauge

B Stud Hole

B Stud Hole

B Stud Hole

B Stud Hole

B Stud Hole B Stud Hole

Straight Lugs – Tin Plated

Straight Lugs – Unplated

Ring Terminal – Tin Plated

Brazed Seam Flag Connectors

45° Lugs – Tin Plated

Copper ButtSplice – Tin

Plated

ButtSplice

90° Lugs – Tin Plated

mm2

mm2

mm2

mm2

5950E5951E5952E5953E5954E5955E5956E5957E5958E

105017105037105057105077105097105117105137105157105177

107131107132107133107134107136107137

––

––––––

107228107229

––

107436107446107456107466

5950H5951H5952H5953H5954H5955H5956H5957H5958H

105019105039105059105079105099105119105139105159105179

––––

107186107187107188

–

––

5952FV5953FV5954FV5955FV5956FV5957FV5958FV

––

5952FL5953FL5954FL5955FL5956FL5957FL5958FL

5950C5951C5952C

––––––

105015105035

–––––––

107101107102

––––––

107412107422107432107442

––

5950DV5951DV5952DV5953DV5954DV5955DV5956DV5957DV5958DV

664966506651665266536654665566566657

107241107242107243107244107246107247107248107249

5950DL5951DL5952DL5953DL5954DL5955DL5956DL5957DL5958DL

5950D5951D5952D5953D5954D5955D5956D5957D5958D

105016105036105056105076105096105116105136105156105176

107111107112107113107114107116107117

––

–107202107203107204107206107207107208107209

107415107425107435107445107455

–

––

5952EV5953EV5954EV5955EV5956EV5957EV5958EV

––

5952EL5953EL5954EL5955EL5956EL5957EL5958EL

5950F5951F5952F5953F5954F5955F5956F5957F5958F

105018105038105058105078105098105118105138105158105178

107161107162107163107164107166107167107168107169

–––

107447107457107467

––

5952HV5953HV5954HV5955HV5956HV5957HV5958HV

––

5952HL5953HL5954HL5955HL5956HL5957HL5958HL

#10

#10

#10

1/4"(6 mm)

1/4"(6 mm)

1/4"(6 mm)

1/4"(6 mm)

1/4"(6 mm)

1/2"(12 mm)

1/4"(6 mm)

5/16"(8 mm)

5/16"(8 mm)

3/8"(10 mm)

3/8"(10 mm)

3/8"(10 mm)

3/8"(10 mm)

1/2"(12 mm)

1/2"(12 mm)

1/2"(12 mm)

5/16"(8 mm)

5/16"(8 mm)

5/16"(8 mm)

3/4"(20 mm)

5/16"(8 mm)

1/2"(12 mm)

1/2"(12 mm)

7/16"(12 mm)

3/8"(10 mm)

3/8"(10 mm)

BA

Gauge

StudHole

26

Connectors

Battery ConnectorsAutomotive, Heavy Duty and Lead-Free

¬ Accepts 6 to 2/0 gauge cable sizes

¬ Brass or lead construction with fasteners included

Automotive

Heavy Duty5588-2010U

5088U

5588B

5577-2007U

5588R

5566U

5067P

Lead-Free Connectors

¬ Clamps designed for truck, bus, construction, agriculture and industrial applications

¬ Brass or lead construction, fasteners included

5577U

Lead Free with Auxiliary Take-Off

Lead Free

850105

Leadsideterminal–3/8"studholeBrassclampLeadclampLeadclampw/blackepoxypaintLeadclampw/redepoxypaint

5577U5088U5588U5588B5588R

Description Polarity Part No.

NegativePositive

Universal

UniversalUniversal

¬ OEM style replacement ideal for recreational, light and medium duty applications

¬ Tin-plated copper alloy resists corrosion

¬ Polarity specific to exact fit on battery post

¬ Two sizes handle 6 to 1 gauge cable

850109P 850109N

Brassclamp–accepts6to2/0ga.Brassclamp–accepts6to2/0ga.Leadclamp–accepts1to4/0ga.

5066P5067N5566U


NegativePositive

Universal

6&42&1

850109P850211P

850109N850211N

Gauge Positive Negative

8,6,4,2,1 Universal–5/16"stud 850105Gauge Stud Size Part No.

4-6 GaugeLeft Flag4-6 Gauge Ring

4-6 Ga. Right Flag

1-2 Gauge Ring1-2 GaugeRight Flag

1-2 GaugeLeft Flag

5588U

Serrated flange

850240D850240E850240F850240H

1/4"5/16"3/8"1/2"

Part No. Stud Hole

850230D850230E850230F850230H

Part No.

1/4"5/16"3/8"1/2"

Stud Hole

850130D850130E850130F850130H

Part No.

1/4"5/16"3/8"1/2"

Stud Hole

850220D850220E850220F850220H

Part No.

1/4"5/16"3/8"1/2"

Stud Hole

850120D850120E850120F850120H

Part No.

1/4"5/16"3/8"1/2"

Stud Hole

850140D850140E850140F850140H

Part No.

1/4"5/16"3/8"1/2"

Stud Hole

NEW

NEW

B-CrimpingTool

Crimp with our

See page 77

5566-2007U


Con

nect

ors

5349N

¬ Converts battery post to stud connector

¬ Permits quick disconnection from battery

¬ Polarity specific – meets U.S. Coast Guard regulations

¬ Brass or lead construction, fasteners included

Heavy Duty Marine Connectors

Quick® Disconnect ¬ 1/4 turn of knob disconnects battery power

¬ Side terminal style fits positive or negative

¬ Clamp style fits negative top post

850118

850112

5517N

5517P

Polarity Part No.

Positive

Negative

5013P

5014P

5015N

5516P

5518N

5516R

5518B

Description Polarity Part No.Toppostto5/16"stud,brasswithtinplatedsteelfastenerToppostto3/8"stud,brasswithtinplatedsteelfastenerToppostto5/16"studbrasswithtinplatedsteelfastenerToppostto3/8"stud,leadwithzincplatedsteelfastener

Toppostto5/16"stud,leadwithtinplatedsteelfastener

Toppostto3/8"stud,leadw/epoxypaint,zincplatedsteelfastenerToppostto5/16"stud,leadw/epoxypaint,zincplatedsteelfastener

Positive

Positive

Positive

Positive

Negative

Negative

Negative

Toppost,copper,brassplatedzincplated,steelfastenerSideterminal,copper,brassplatedzincplated,steelfastenerToppost,copper,brighttinplating,steelfastenerSideterminal,copper,brighttinplating,steelfastener

Universal

Universal

850112

850113

850118

850119


Negative

Negative

Military Style Connectors ¬ Low profile design measures only 3/4" high, long bolt permits additional power connections

¬ Polarity specific lead construction, zinc-plated steel fasteners included

¬ Complies with military spec, positive #A52425-1 and negative A52425-2

¬ Clamp style lead connectors

¬ For versatile field replacement

¬ Easily connect multiple batteries with a single cable using right angle terminals

Lead,militarystyleconnectorwithzincplated,steelfastenerLead,militarystyleconnectorwithzincplated,steelfastener

5349N

5350P


Negative

Positive

Polarity6-1ga.3-waytoppostconnector2-4/0ga.3-waytoppostconnector6-1ga.3-waytoppostconnector2-4/0ga.3-waytoppostconnector

850151850161850150850160

Description Part No.

Negative

Positive2ga.-2/0rightangleHDbrassterminal

2ga.-2/0rightangleHDbrassterminal

5567N

5567P


NegativePositive

5350P

850151

Leadclampwithzincplated,steelfastenerLeadsideterminalwithzincplated,steelfastener–3/8"studhole

Universal

Universal

5502U

5510U


Set Screw

3-Way Connectors Right Angle Heavy Duty Brass Terminals

Tie Bolt¬ Universal polarity, clamp or side

terminal

¬ Lead construction, zinc-plated steel setscrew and fasteners included, accepts 8 to 1 ga. cable

¬ Patented design makes total wire contact

¬ Universal polarity clamp or side terminal

¬ Lead construction, tin-plated steel tie bolt and zinc-plated fasteners included, accepts 6 to 1 gauge cable

5506U

5507U

Leadclampwithzincplated,steelfastenerLeadsideterminalwithzincplated,steelfastener–3/8"studhole

Universal

Universal

5506U

5507U


5502U

5510U

850119

850113

850161

5516P

5516R5518B5015N

Brass Marine Terminals

28

Connectors

Top Post-to-Side Terminal Connectors

Battery Post Shims

Side Terminal-to-Post Conversion¬ Converts side terminal

to side post

¬ Polarity specific

¬ Rebuild worn battery posts

¬ Sold as each

Stud-to-Post Conversion¬ Converts stud to

top post

¬ With steel insert

¬ Tin plated brass

Battery Terminal Adapters

6007 6008 6024 6025 6029

Adapter for JIS (Pencil Post)

Adapter Bolts and Nuts

Specialty Terminal with Pole-to-Top Post

SAE to JIS (Pencil Post) Conversion

¬ Allows use of SAE connectors on pencil post

¬ Creates metal to metal contact, sold in pairs

¬ Converts flag terminal to top post

¬ Not polarity specific

¬ Sold in pairs

¬ Precision-machined from solid brass, includes zinc-plated steel nut and washer

¬ Adapter bolts available in single (6007) and dual (6008) power leads

¬ Dual power leads (6008) require use of #6706 lead spacer

Accessory adapter bolts #6007 & 6008

Accessory adapter nut #6024/6025/6029

Accessory adapter bolts 6007 and 6008

Accessory adapter bolts #6007 & 6008

Accessory adapter nut #6024/6025/6029Accessory adapter nut 6024/6025/6029

¬ Converts top post to side terminal

¬ With steel insert

¬ Polarity specific, fasteners included

6007

6008

6024

6025

6029

Accessory PostAdapter Descriptions Measurements Material Part No.

Adapterbolt,sideterminalaccessorypostforsinglepowerlead

Adapterbolt,sideterminalaccessorypostfordoublepowerlead

Adapternut,topterminalaccessorypost



3/8"-16x3/8"accessorystud:5/16"-18x1/2"

Brass;zincplatedsteelfastener





3/8"-16x15/16"accessorystud:5/16"-18x1/2"

5/16"-18x9/16",insidethread;accessorystud:5/16"-18x9/16"



108406

Description Polarity Part No.BatterypostadapterforJIS("pencilpost")

Negative/Positive

5/16"conversion–setofpos.&neg.3/8"conversion–setofpos.&neg.

55135514

Description Part No. Conversion–setofpos.&neg.Conversion–brass,setofpos.&neg.(for5mmsideterminalconversion)

5515

5512


SAEtopencilpostconversion–neg.SAEtopencilpostconversion–pos.

850250850350


Batterypostshims 850115


Flagtotoppostconversion 850116


¬ Allows smaller cable to fit larger terminals

¬ Not polarity specific

¬ Copper alloy, tin-plated

Adapter Bushings

4gauge2gauge1gauge

2/02/02/0

605360546055

Bushing Size Fits Terminal Part No.

TPtoSTconnector–negativeTPtoSTconnector–positive

55195521


5515

5512

NEW

¬ Used to charge batteries in series

¬10gaugeUL90˚Cwire (UL style 3046)

¬ Polarity-specific lead ends

¬ Custom jumpers available

¬ 16" (40 cm) long, center-to-center

¬ Fine-stranded copper conductor

Cup Jumpers/Formation Cables

10gauge16"(40cm)cupjumpers

213910



Con

nect

ors

¬ Complete selection of standard and heavy duty battery related hardware

¬ Hardware meets or exceeds OEM, SAE or Mil specifications, where relevant

Fastener Hardwarefor Battery Applications

1

3a 3b4 5

6 7

8 9 10

11 12

13a 13b

14 15

16

17 18

19

20

21

22

13c

2a 2b

2c

Spacerfor6704dualpowerlead,sideterminalboltAlsofits6008dualpowerleadaccessorypostadapter1/4"washerFender,Usewith6734wingnutforhold-downapplications

5/16"washerzinc-plated

3/8"washerzinc-plated

6706

6753

6756

6758

Lead

Steel

Steel

Steel

19

20

21

22

3/8"-16nut,selflockingFlange,zinc-plated5/16"-18nutShoulder,tin-plated3/8"-16nutClosedcap,stainlesssteel3/8"-16,rednutClosedcap,powdercoated3/8"-16,blacknutClosedcap,powdercoated1/4"-20,wingnutForhold-downbolt,zinc-plated5/16"-18,wingnutForgedsteel,tin-plated3/8"-16,wingnutForgedsteel,tin-plated5/16"-18,hexnutSteel,zinc-plated3/8"-16,hexnutSteel,zinc-plated

6708

6701T

6015

6016R

6016B

6734

106115

106116

106125

106126

Steel

Steel

Steel

Steel

Steel

Steel

Steel

StainlesssteelStainlesssteelStainlesssteel

11

12

13a

13b

13c

14

15

16

17

18

3/8"-16x15/32"Bolt,sideterminal,forsinglepowerlead,zinc-plated3/8"-16x13/32"Bolt,sideterminal,forsinglepowerlead,OEMtype,zinc-plated3/8"-16x1"Bolt,sideterminal,fordualpowerlead,OEMtype,zinc-plated

6733

6703

6704

Steel

Steel

Steel

8

9

10

1/4"-20x1-5/8",OEMtypeBolt,squarehead&shouldernut,oil-treated5/16"-18x1-1/4"Bolt,squarehead&shouldernut,tin-plated5/16"-18x1-1/4"Bolt,squarehead&nut,zinc-plated1/4"-20x3/4"Bolt,hexhead&nut,zinc-plated5/16"-18x1-1/4",RedBolt,squarehead&shouldernut,QuickCote™treated5/16"-18x1-1/4",BlackBolt,squarehead&shouldernut,QuickCote™treated5/16"-18x1-1/2"Bolt,squarehead&shouldernut,zinc-plated3/8"-16x2",MilspecBolt,squarehead&nut,tin-plated1-1/8"x5/16"x18Bolt,squarehead&hexnut,tin-plated1-1/8"x5/16"x18Bolt,squarehead&hexnut,zinc-plated

6011

6014

6000

106200

6698R

6698B

6712

6019

6002

6006

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

1

2a

2b

2c

3a

3b

4

5

6

7

DescriptionItem Part No.Material

30

Connectors

Heat-shrink tube

Meltablesealant

Crimp

Tin-plated copper

¬ Controlled soldering combined with heat-shrink tubing in one step

¬Rated600V,230˚F(110˚C)

¬ Transparent sleeves with color-coded sealing rings easy to inspect

Terminals for Abusive EnvironmentsSolderless

Ring

Spade

Female Disconnect

Male Disconnect

Butt Connectors

Fully Insulated Female Disconnect

Fully Insulated Male Disconnect

Female Bullet

Butt Connector

Gardian™ Terminal Assortment

Fusion SolderHeat-Shrink Butt Connector Kit

650piecesofGardianandPVC33piecesof11stylesofterminal

65piecesof10stylesofterminal125piecesof3stylesofbuttconnector

164900164901

164902164905


.250

.250

.250

22-1816-1412-10

164153164253164453

Stud TabSize Wire Gauge Color Part No.

RedBlue

Yellow

#6#8#10#6#8#10#8#101/4"

22-1822-1822-1816-1416-1416-1412-1012-1012-10

164124164125164126164224164225164226164425164426164427


Red

RedRed

BlueBlue

BlueYellow

YellowYellow

#6#8#101/4"5/16"3/8"#6#8#101/4"5/16"3/8"#8#101/4"5/16"3/8"1/2"

22-1822-1822-1822-1822-1822-1816-1416-1416-1416-1416-1416-1412-1012-1012-1012-1012-1012-10

164102164103164104164105164106164107164202164203164204164205164206164207164403164404164405164406164407164408


Red

Red

Red

Red

Red

Red

Blue

Blue

Blue

Blue

Blue

Blue

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

.250

.250

.250

22-1816-1412-10

164148164248164448


RedBlue

Yellow

22-1816-1412-10

165181165281165481

Wire Gauge Color Part No.

RedBlue

Yellow

125piecesof3stylesofFusion™buttconnectors 165905


See the video onapplying Gardian

Terminals.

¬ Rated 600V, +167°F (+75°C)

¬ Highest quality heat-shrink solderless termi-nals for use in demanding auto, truck, bus, agri-culture, construction or industrial applications

¬ Polyolefin heat-shrink insulation provides long lasting strain relief from vibration

¬ Integral meltable sealant locks out moisture, cor-rosive salts and fumes

22-1816-1412-108

164180164280164480164580

Wire Gauge Color Part No.Red

Red

BlueYellow

Male Bullet

.157

.157

.195

.195

22-1816-1416-1412-10

164170164270164272164472

Stud Tabsize Wire Gauge Color Part No.

RedBlueBlue

Yellow

.157

.157

.195

.195

22-1816-1416-1412-10

164166164266164268164468

Stud Tabsize Wire Gauge Color Part No.

RedBlueBlue

Yellow

.250

.250

.250

22-1816-1412-10

164160164260164460

Stud TabSize Wire Gauge End View Color Part No.

RedBlue

Yellow

.250

.250

.250

22-1816-1412-10

164158164258164458


RedBlue

Yellow

Fusion® Solder Heat-Shrink Butt Connector Kits


Con

nect

ors

Crimp

Tin-plated copper

Premium Nylon SolderlessRing Double Crimp Nylon

Spade Double Crimp

Butt Connector

Female Disconnect

Male Disconnect

Insulated Female Disconnect

Insulated Male Disconnect

Insulated Bullet Female

Insulated Bullet Male

Premium Nylon Solderless Kit

.250

.250

.250

22-1816-1412-10

163153163253163453


RedBlue

Yellow

.250

.250

.250

22-1816-1412-10

163160163260163460


RedBlue

Yellow

.078

.157

.157

22-1822-1816-14

163069163166163266


RedBlue

Natural

.078

.157

.157

22-1822-1816-14

163073163170163270


RedBlue

Natural

.110

.187

.250

.187

.250

.250

22-1822-1822-1816-1416-1412-10

163145163146163148163246163248163448


Red

RedRed

BlueBlue

Yellow

.187

.250

.187

.250

.250

22-1822-1816-1416-1412-10

163157163158163257163258163458


RedRed

BlueBlue

Yellow

22-1816-1412-10

163180163280163480


RedBlue

Yellow

600pieces/doublecrimp24types 163900


8810810

22-1816-1416-1412-1012-10

163125163225163226163425163426


RedBlueBlue

YellowYellow

#4-6#8#101/4"5/16"#6#8#101/4"5/16"3/8"#8#101/4"5/16"3/8"1/2"

22-1822-1822-1822-1822-1816-1416-1416-1416-1416-1416-1412-1012-1012-1012-1012-1012-10

163102163103163104163105163106163202163203163204163205163206163207163403163404163405163406163407163408


Red

RedRed

RedRed

Blue

BlueBlue

BlueBlue

Blue

Yellow

YellowYellow

YellowYellow

Yellow

See the video onapplying double crimp

Terminals.

¬ Designed for heavy duty applications to resist vibration and moisture

¬ Tin-plated, annealed copper for improved corrosion resistance, max conductivity and crimp strength

¬ 3-part construction contains inner lug, additional copper sleeve for added strength, crimpability and seamless outer nylon cover

¬ Serrated barrel for greater wire retention/ pullout strength

¬ Operating temperature range from -67˚Fto+221˚F(-55˚Cto+105˚C)

¬ Rated 600V

32

Connectors

PVC Solderlessfor General Purpose Applications

Crimp Tin-plated copper

Spade

Flange Spade

#6#10#6#8#10#6#8#10

22-1822-1816-1416-1416-1412-1012-1012-10

160124160126160224160225160226160424160425160426


RedRed

Blue

BlueBlue

Yellow

YellowYellow

Bullet Male

Heavy Duty Ring

Multi-Stud Ring

Bullet Female

Ring

¬Rated600V,+167˚F(+75˚C)¬ Disconnects, M/F bullets and piggyback 300V, +167˚F(+75˚C)

¬ Quality terminals for years of dependable service

¬ Tin-plated, annealed copper for improved corrosion resistance, max conductivity and crimp strength

¬ Serrated barrels for greater wire retention/pullout strength

¬ Ridged PVC sleeves for improved abrasion resistance

22-1816-1412-10

160112160212160412


RedBlue

Yellow

#6,#8,#10#6,#8,#10#6,#8,#10

#8#101/4"

14-1214-1214-12

160303160304160305


BlackBlackBlack

#4#6#8#101/4"5/16"3/8"#4#6#8#101/4"5/16"3/8"1/2"#6#8#101/4"5/16"3/8"1/2"#101/4"5/16"3/8"#101/4"5/16"3/8"

22-1822-1822-1822-1822-1822-1822-1816-1416-1416-1416-1416-1416-1416-1416-1412-1012-1012-1012-1012-1012-1012-1088886666

160101160102160103160104160105160106160107160201160202160203160204160205160206160207160208160402160403160404160405160406160407160408160504160505160506160507160604160605160606160607


Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

.157

.180

.157

.180

.195

.195

22-1822-1816-1416-1416-1412-10

160166160167160266160267160268160468


RedRed

BlueBlue

BlueYellow

.157

.180

.157

.180

.195

.195

22-1822-1816-1416-1416-1412-10

160170160171160270160271160272160472


RedRed

BlueBlue

BlueYellow

Hook

#6#8#10#6#8#10#8#10

22-1822-1822-1816-1416-1416-1412-1012-10

160138160139160140160238160239160240160439160440


RedRedRed

BlueBlue

Blue

YellowYellow

#6#8#10#6#8#10#8#10

22-1822-1822-1816-1416-1416-1412-1012-10

160134160135160136160234160235160236160435160436


RedRedRed

BlueBlue

Blue

YellowYellow

Locking Spade

Yellow

#6#8#10#6#8#10#8#10

22-1822-1822-1816-1416-1416-1412-1012-10

160130160131160132160230160231160232160431160432


RedRedRed

BlueBlue

Blue

Yellow


Con

nect

ors

Female Disconnect

Male Disconnect

Piggyback Disconnect

Pin Terminal

3-Way Connector

4-Way Connector

Butt Connector

Quick Tap Connector

Parallel Butt Connector

Bullet Tap Splice – .250

T-Tap Connector – .250

Stepdown Butt Connector

*With no stop.

160903

¬ Quality terminals for years of dependable service¬ Tin-plated, annealed copper for

improved corrosion resistance, max conductivity and crimp strength¬ Ridged PVC sleeves for improved

abrasion resistance

PVC Solderless Connector Kits

175pieces,notool,18typesofterminals600pieces,24typesofterminals,notool

295pcs.,includestool/18typesofterminals250pcs.,3stylesofbuttconnectors/notool

160900160901

160902160903

160904160905


1675pieces,fullassortmentofPVCterminals100pieces,includestool,16typesofterminals

16-14 160289Wire Gauge Color Part No.

Blue

22-1816-1416-1412-10/18-1412-10

160185160285

160286*160287160485


Red

Brown

Blue

Yellow

White

16-14/18-2212-10/16-148/12-10

160183160283160483

Wire Gauge Part No.

22-1816-1412-10

160181160281160481


RedBlue

Yellow

22-1816-1412-1086

160180160280160480160580160680

Wire Gauge Color Part No.Red

Red

Blue

Blue

Yellow

22-1816-1412-10

160179160279160479


RedBlue

Yellow

22-1816-1412-10

160178160278160478

Wire Gauge Color Part No.RedBlue

Yellow

22-1816-1412-10

160188160288160488


Yellow

.075

.075

.075

22-1816-1412-10

160175160275160475


RedBlue

Yellow

.250

.250

.250

22-1816-1412-10

160163160263160463


RedBlue

Yellow

.110

.187

.250

.187

.250

.250

22-1822-1822-1816-1416-1412-10

160150160151160153160251160253160453


Red

RedRed

BlueBlue

Yellow

See the videoon applying PVC

solderless Terminals.

160904

22-1822-1822-1822-1816-1416-1416-1416-1416-1412-1012-1012-10

160145160146160147160148160245160246160247160248160249160446160448160449

Stud tabSize Wire Gauge Color Part No.

Red

RedRed

Red

Blue

BlueBlue

BlueBlue

Yellow

YellowYellow

.110

.187

.205

.250

.110

.187

.205

.250

.375

.187

.250

.375

160902

34

Connectors

Nylon Solderless

Wire Connectors for Copper Wire¬ Use on solid or stranded copper wire

¬ Threaded steel insert permits positive bite

¬ Can be used with multiple wires

¬ UL/CSA listed where applicable

¬ Gray and blue rated 300V; orange, yellow and red rated 600V

¬ Designed for heavy duty applications and superior performance

¬ Tin-plated, annealed copper for improved corrosion resistance, maximum conductivity and crimp strength

¬ Serrated barrel for greater wire retention/pullout strength

¬Operatingtemperaturerangefrom–67˚Fto+221˚F(–55˚Cto+105˚C)

¬ Rated 300V


¬ Closed connectors for multi-wire use

¬ Made of nylon


Specialty Terminals and Connectors

Nylon Insulated Male Disconnect

Nylon Butt Connector – Flared Ends

Nylon Insulated Female Disconnect

Flag Terminal Insulated

22-1816-1412-10

162180162280162480


Yellow

.250

.25022-1816-14

162165162265

Stud TabSize Wire gauge Color Part No.

RedBlue

.250

.250

.250

22-1816-1412-10

162160162260162460


RedBlue

Yellow

.250

.250

.250

22-1816-1412-10

162158162258162458


RedBlue

Yellow

24-1622-1420-1418-1218-10

169116169117169118169119169120


Gray

Red

BlueOrange

Yellow

.156

.25022-1816-1412-10822-1816-1412-10

2-wayfemalereceptacleDoublemaletabreceptacleClosedendflatconnectorClosedendflatconnectorClosedendflatconnectorClosedendconnectorClosedendconnectorClosedendconnectorClosedendconnector

169101169103169105169106169107169108169110169111169112

Wire Gauge Description Part No.169101

169103

169105, 169107

169108, 169112


Con

nect

ors

Non-Insulated Solderless¬ Tin-plated, annealed copper for improved corrosion resistance,

maximum conductivity and crimp strength

¬ Serrated barrels for greater wire retention/pullout strength

Male Disconnect

Flag Terminal

Butt Connector

Seamless Butt Connector

Female Disconnect

Disconnect Adapters

Ring

Spade

Weather PackOEM Terminals, Housings and Seals

Female connector

Male connector

Male terminal

Female terminal

Seal

Tool

¬ Ideal for engine compartment and other harsh environment use

¬ Seals out water and moisture

¬Nylonhousingsratedat-50˚Fto+262˚F(-46˚Cto+128˚C)

¬ Terminals have lock tabs that snap into housing cavity and are tin-plated

¬ Silicone seals and plugs have multiple ribs to form positive seal in housing cavity

OEM Terminals & Housings

.250

.250

.250

22-1816-1412-10

166148166248166448

Stud/Tab Size Wire Gauge Part No.

#8#10#8#10#8#10

22-1822-1816-1416-1412-1012-10

166125166126166225166226166425166426


.250

.250/#10

.250250/#10.250

Male/female/maleMale/#10studholeFemale/dualmaleMale/#10studholeDualmale/90°/female

169135169137169136169138169139

Stud/Tab Size Description Part No.

22-1816-1412-10

167180167280167480

Wire Gauge Part No.

22-1816-1412-10

166180166280166480

Wire Gauge Part No.

.250

.25022-1816-14

166165166265


.250

.250

.250

22-1816-1412-10

166153166253166453


#6#8#101/4"5/16"#6#8#101/4"5/16"3/8"#8#101/4"5/16"3/8"

22-1822-1822-1822-1822-1816-1416-1416-1416-1416-1416-1412-1012-1012-1012-1012-10

166102166103166104166105166106166202166203166204166205166206166207166403166404166405166406166407


1-wayfemaleconnector1-waymaleconnector2-wayfemaleconnector2-waymaleconnector3-wayfemaleconnector3-waymaleconnector4-wayfemaleconnector4-waymaleconnector6-wayfemaleconnector6-waymaleconnector

6150615161526153615461556156615761586159

Description Part No. 20-18gauge,maleterminal20-18gauge,femaleterminal16-14gauge,maleterminal16-14gauge,femaleterminal12gauge,maleterminal12gauge,femaleterminal20-18gauge,seal16-14gauge,seal12gauge,sealPlug

OEMterminalextractortool

6160616161626163616461656166616761686169

420191


Plug

169135

169137

169136

169138

169139

what are the different types of battery connectors and …€¦ · · 2016-03-1616 connectors...

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