westfälische drahtindustrie lische drahtindustrie gmbh can trace their company origins to a...
TRANSCRIPT
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Production- andDelivery Programme
WIRE
Westfälische Drahtindustrie GmbH
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THE COMPANYWestfälische Drahtindustrie GmbH can trace their company origins to a works for wire fabrication founded in the year 1856, which was operated as an incorporated firm (AG) as early as in the year 1872 and from 1890 under the present name WDI.
For more than 150 years the company has occupied an important position in Germany, as well as internationally, in the wire industry. Following a group merger (Krupp/Kloeckner) in the meantime, the company has been active on the market since 1st October 1987, again under the company name Westfälische Drahtindustrie GmbH.
Today Westfälische Drahtindustrie GmbH, with company headquarters in Hamm, is the largest group-free wire producer in Europe. Finished products are manufactured at 17 locations in Europe, at the following production facilities in the business sectors:
Westfälische Drahtindustrie GmbH
Hamm, Rothenburg/Saale, Iserlohn, Brotterode, Gelsenkirchen, Brandenburg
Dortmund, Syke, Wurzen, ZwickauUNIROPE Ltd. Mississauga (Canada)
Salzgitter, Brandenburg Nedri Spanstaal B.V., Venlo (NL),Hamm
Hamm, Schwerte, Zweibrücken
Hamm, Rothenburg/Saale
Headquarters Hamm
Rothenburg/Saale, Berlin Bad Gandersheim, Staßfurt
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Productions- and Delivery ProgrammeWIRE
Productions- and Delivery Programme
Wettin/Löbejün • Werk Rothenburg
Steel Wire
Steel Wire for Ropes ...................................................................... 4
Steel Wire for Overhead Powerline ................................................. 5
Spring Steel Wire ........................................................................... 6
Mattress Spring Steel Wire .................................................................7
Cold Heading Wire
Cold Heading Wire / Cold Extruding Steel Wire ........................... 8-9
Spring Steel Wire ......................................................................... 10
Chain Steel Wire .......................................................................... 11
- Process .................................................................... 12
Machining Steel Wire ............................................................................... 13
Low Carbon Steel Wire / Fabrication Wire .......................................... 14-15
Cold Rolled Profile and Flat Steels .......................................................... 16
Aluminium Wire ....................................................................................... 17
Overhead Powerline Ropes ................................................................ 18-19
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General
Products
Steel wire for ropes Round wire for crane cables, elevator cables, lift systems, mining cables, forestry applications, architecturalcables, cables for the automotive and aviation sectors, special cables for the offshore technology area, pro-filed wires for special applications, fully-closed/half-closed cables for guy wire systems, mountain railways,transport systems, profiled wires for reinforcements in the offshore technology sector
Steel wire for ropes to EN 10264
Materials / DIN ENunalloyd steel to EN 10016 / EN ISO 16120
Dimension rangestensil grade (N/mm²)
bright(mm Ø)
galvanized(mm Ø)
heavy galvanized(mm Ø)
ZnAl coated(mm Ø)
1370 0,24 - 8,00 0,24 - 6,00 0,70 - 4,00 0,60 – 5,00
1570 0,24 - 8,00 0,24 - 6,00 0,70 - 4,00 0,60 – 5,00
1770 0,20 - 6,50 0,20 - 5,50 0,70 - 4,00 0,60 – 4,00
1960 0,18 - 5,00 0,18 – 4,30 0,60 – 3,00
2160 0,18 - 4,00 0,18 - 3,55 0,60 – 2,50
2260 0,18 - 3,40 0,18 – 3,20
2360 0,18 - 2,00 0,18 - 0,80
2460 0,18 – 0,50 0,18 - 0,50
2800 0,18 - 0,30
Surfaces
Packaging / Delivery form
bright, galvanized drawn, heavy galvanized drawn, final galvanised, ZnAl coated
• Z-2 Coils with 350 - 500 kg• Z-3 Coils (with/without cardboard core) with 500 - 2.500 kg• Steel and Plastic spools• customer spools by arrangement
Steel wire for ropes
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General
Products
Steel wire for overhead powerline
Steel wire for overhead powerlineEN 50189 • IEC 888 • ASTM B 498SS 424 08 05 • NFC 34-113
Materials / DIN ENunalloyd steel to EN 10016 / EN ISO 16120
wire diameter: 1,25 - 6,00 mm
Dimension rangesSurfaces
Packaging / Delivery form
hot galvanized
• wooden drums or steel spools up to max. 800 mm flange diameter• Z-2 Coils (wire diameter 1,25 - 3,00 mm)• wound coils
Steel wire for overhead powerline
Westfälische Drahtindustrie GmbHSite HammWilhelmstr. 7 • 59067 HammPhone: +49 (0) 2381 / 276-0Fax: +49 (0) 2381 / 276-211E-Mail: [email protected]
Westfälische Drahtindustrie GmbHSite RothenburgOT Rothenburg • Friedensstr. 2106193 Wettin-LöbejünPhone: +49 (0) 34 691-41-291Fax: +49 (0) 34 691-41-206E-Mail: [email protected]
Production sitesSteel wire for ropes Steel wire for overhead powerline
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General
Products
Spring steel wireAutomobiles, mechanical engineering, window and gate equipment, agricultural technology, furniture industry,filter wire for the filter industry and various industrial products
Spring steel wire for technical springs EN 10270-1
Materials / DIN ENunalloyd steel to EN 10016 / EN ISO 16120
Dimension ranges
SurfacesPackaging / Delivery formbright-grey, phosphated, galvanized,
dry reddish, bright-wet coppered, ZnAl - coated • fabrication coils
• Z-2 Coils 350 - 500 kg
• Z-3 Coils (with/without cardboard core) 750 - 1.000 kg
• Coils (without cardboard core) 1.000 - 2.500 kg
• Spider 750 - 2.500 kg
• rosette laid coils (with cardboard core) 750 - 1.200 kg
• metal and plastic spools
• rods (straightened and cutted) up to max. 6.000 mm
length, depending on size
Spring steel wire
Type SL
bright / phosphated 1,00 - 10,00 mm
galvanized 0,60 - 10,00 mm
ZnAl coated 0,60 - 4,50 mm
Type SM/DM
bright / phosphated 0,60 - 20,00 mm
galvanized 0,60 - 11,00 mm
ZnAl coated 0,60 - 4,00 mm
Type SH/DH
bright / phosphated 0,60 - 20,00 mm
galvanized 0,60 - 11,00 mm
ZnAl coated 0,60 - 3,50 mm
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General
Products
Mattress spring steel wireFurniture industry, Automotive
Mattress spring steel wiretailor-made Materials / DIN EN
unalloyed high carbon steel EN 10016 / EN ISO 16120
0,8mm - 5,00 mm
Dimension rangesSurfaces
Packaging / Delivery form
bright-grey, phosphated, galvanised
• metal spools 350 – 500 kg
• Z-2 Coils 350 - 500 kg
• Z-3 Coils (with/without cardboard core) mit 500 - 1.500 kg
• formers 750 - 1.500 kg
• rosette laid coils with cardboard core 750 - 1.200 kg
Mattress spring steel wire
Westfälische Drahtindustrie GmbHSite HammWilhelmstr. 7 • 59067 HammPhone: +49 (0) 2381 / 276-0Fax: +49 (0) 2381 / 276-211E-Mail: [email protected]
Westfälische Drahtindustrie GmbHSite RothenburgOT Rothenburg • Friedensstr. 2106193 Wettin-LöbejünPhone: +49 (0) 34 691-41-291Fax: +49 (0) 34 691-41-206E-Mail: [email protected]
Production sites
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General
Products
Consistent customer-orientation, a high level of readiness to adopt innovation, continuous investment andqualified employees form the basis for the leading position of WDI for cold heading wires.
Our products find application in all industrial production sectors. In particular, in the automotive industry,mechanical engineering and the building industry through to the electrical industry. The leading manufacturerswithin the respective sectors number among our customers.
We supply the European and international market with cold heading wires in the dimension range1.5 mm - 42.0 mm.
• Cold Heading Wire / Cold extruding steel
• Tempering steel • Chain steel
• Roller bearing steel • Tooling steel
• AFP steel • Case-hardened steel
• Special analyses
Cold Heading Wire
The locations Hamm and Iserlohn are the basis of the manufacture, with focus on the following products:
We are the professionalsfor cold heading wire
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Cold Extruding Steel
Products• Cold Heading Wire / Cold extruding steel• Tempering steel • AFP steel• Case-hardened steel
Materials / DIN EN
Surfaces
• according to DIN EN 10263 Part 2-4• according to DIN EN 10267• Special analysis on request
• phosphated • polymer coated • thermo coated • copper-plated • bright• (wire diameter: 1,5 – 5,5mm) see also page 12
Treatment conditions
Dimension ranges
Packaging / Delivery form
+U+C +AC+U+C+AC+AC+C
Site Hamm: 1,5 mm – 30 mmSite Iserlohn: 6,0 mm – 42 mm Profiles on request
Formers • in parallel or layered / layered coilsReels • Tailor-made
+A+C+AC+U+C+AC+LC +A+C+AC+LC
Production sitesWestfälische Drahtindustrie GmbHSite Hamm • Cold Heading WireWilhelmstr. 7 • 59067 HammPhone: +49 (0) 2381 / 276-283Fax: +49 (0) 2381 / 276-204E-Mail: [email protected]
Westfälische Drahtindustrie GmbHSite IserlohnMühlenstr. 15 • 58640 IserlohnPhone: +49 (0) 2371 / 94 92-0Fax: +49 (0) 2371 / 94 92-50E-Mail: [email protected]
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Spring Steel Wire
General
Products
Spring Steel Wire
Tempering Steel for technical springsMaterials / DIN EN• according to DIN EN 10089• Special analysis on request
Dimension ranges
Surfaces
Packaging / Delivery form
• phosphated • polymer-coated • thermo-coated
• Reels• Tailor-made
Site Iserlohnwire diameter: 7,0 mm – 40 mm
Treatment conditions+AC +AC+C+AC+SH +AC+SH+C
Production siteWestfälische Drahtindustrie GmbHSite IserlohnMühlenstr. 15 • 58640 IserlohnPhone: +49 (0) 2371 / 94 92-0Fax: +49 (0) 2371 / 94 92-50E-Mail: [email protected]
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General
Products
Chain Steel Wire
unalloyd and alloyed Chain Steel Wire
Materials / DIN EN• according to DIN EN 17115• Special analysis on request
Surfaces Packaging / Delivery form• thermo-coated• limed• bright-light / bright
• Formers • in parallel or layered / layered coils• Reels• Tailor-made
Chain Steel Wire
Dimension ranges
Treatment conditions+U+C +AC+C+A+C+AC+U+C+AC+LC +A+C+AC+LC
Production siteWestfälische Drahtindustrie GmbHSite IserlohnMühlenstr. 15 • 58640 IserlohnPhone: +49 (0) 2371 / 94 92-0Fax: +49 (0) 2371 / 94 92-50E-Mail: [email protected]
Site Iserlohn wire diameter: 4,0 mm – 25 mm
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WDImer-Process
Westfälische Drahtindustrie GmbHSite Hamm • Cold Heading Wire DivisionWilhelmstr. 7 • 59067 HammPhone: +49 (0) 2381 / 276-283Fax: +49 (0) 2381 / 276-204E-Mail: [email protected]
Production site
-technology is for: Higher environmental compatibility - lower costs• Aggressive re-phosphating chemicals can be substituted with -technology by more environmental acceptable mediums. • Coating free of phosphatelong life of
cold forging oillife
of toolslife
of cleaning
mediums
cleansing
expenditure
of oil-system
phosphatemud
Phosphate Contains no dangerous contents materialsabove the limit values according to
(EG) No. 1907/2006Free of Borat and Nickel
Achievement spectrum: • for cold heading wires ≤ 5,5mm
• High processing qualities with diminished layer weight
• lower tool wear
• is well acceptable with all cold forging oils
• Long life of cold forging oils by lower wear
• steady, optimum layer stamping with
-technology about the whole wire vein
• Improved machine terms by reduced soiling of the
cold forging tools
The full phosphatelayer substitute.
We are the professionalsfor cold heading wire
www.wdimer.de
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Machining Steel Wire
General
Packaging / Delivery form
Production sites
As an extension to our comprehensive bright-steel product range, we also offer all the usual free cutting steels in thefollowing implementations:
• Coils up to 2.500kg• Reels Tailor-made• Formers Tailor-made
+U+C K cold drawn
+A+C GK soft-annealed and cold-drawn
+AC+C GKZK annealed and cold-drawn
+U+C+AC+LC KGK cold-drawn and annealed andcold-drawn
Westfälische Drahtindustrie GmbHBright Steel • Site SchwerteBinnerheide 23 • 58239 Schwerte Phone: +49 (0) 23 04-94 112-0Fax: +49 (0) 23 04-94 112-88E-Mail: [email protected]
Nedri Industriedraht GmbHAugust-Thyssen-Str. 259067 HammPhone: +49 (0) 2381 / 271-03Fax: +49 (0) 2381 / 271-365E-Mail: [email protected]
Materials / DIN EN 10277
Treatment conditions
• with and without Pb• with and without Te• Special Qualities on request
Dimension ranges• Coils 2 - 15 mm Ø• Reels 2 - 12 mm Ø • Formers 2 - 10 mm Ø • Profiles such as: square, hexagonal, half-rounded• Special Profiles on request• Tolerances ISO h11-h9-h8
Surfaces• bright-light / bright
Westfälische Drahtindustrie GmbHSite IserlohnMühlenstr. 15 • 58640 IserlohnPhone: +49 (0) 2371 / 94 92-0Fax: +49 (0) 2371 / 94 92-50E-Mail: [email protected]
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Low Carbon Steel Wire
General
Products Materials / DIN EN
Steel wire / Fabrication wire Machine, plant and steel construction industry, retail store construction, displays, automobiles, furnitureindustry, household wares, chains, shotblast material, tool carrier, filter industry, fence construction, gardenand landscape structuring, connection elements, logistics, building industry, electrical and cable industry, wire bending parts, domestic appliances and catering, animal husbandry, welding technology, lightning protectionsystems, stone-filled wire cages and the packaging industry
• according to DIN EN• Special Materials Low Carbon Steel• Special Qualities on request
Low carbon steel wire
bright finish
for chrome-plating surfaces
for laminationable surfaces
for zinc coating surfaces
Geometry
Dimension ranges
Such as: round, square, hexagonal, profiled, flat and Special Profiles
Wire diameter: 0,50 mm – 15,00 mm depending on specification, Surface and Profiledifferent specifications on request
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Low Carbon Steel Wire
Surfaces
Packaging / Delivery form
Production sites
Treatment conditions
bright, bright-wet (white, reddish or coppered), bright-dry, bright-light (bright or reddish), rolled bright, black-, scale-free or bright annealed, etched, limed, bonded, soft / hard galvanized, thick galvanized, ZnAl coated, electrolytic metallic coating (nickel, zinc, copper), plastic coated
Reels, Formers, in parallel or layered / layered coilswire rods, Spools, Tailor-made
+U+U+C K+AC G+AC+C GK+U+C+AC KG+U+C+AC+LC KGK
Westfälische Drahtindustrie GmbHSite HammWilhelmstr. 7 • 59067 HammPhone: +49 (0) 2381 / 276-0Fax: +49 (0) 2381 / 276-211E-Mail: [email protected]
Westfälische Drahtindustrie GmbHSite RothenburgOT Rothenburg • Friedenstr. 2106193 Wettin-LöbejünPhone: +49 (0) 34 691-41-291Fax: +49 (0) 34 691-41-206E-Mail: [email protected]
Westfälische Drahtindustrie GmbHSite BrandenburgKummerléstraße 114770 Brandenburg an der HavelPhone: +49 (0) 33 81-79 37 850Fax: +49 (0) 33 81-79 37 879E-Mail: [email protected]
Nedri Industriedraht GmbHAugust-Thyssen-Str. 259067 HammPhone: +49 (0) 2381 / 271-03Fax: +49 (0) 2381 / 271-365E-Mail: [email protected]
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Cold Rolled Profile and Flat Steels in Coils and Rods
General
Cross section Materials / DIN EN
Cold Rolled Profile and Flat Steels in Coils and Rods
According to DIN ENSpecial Grades on requestEddy-current testing on requestStrength: 280 N/mm2 up to 1.600 N/mm2
flat, semi-circular, oval, triangular, rectangular,hexagonal (up to SW 12 mm), trapezoid, special profiles
Edge geometry
Packaging / Delivery form
Dimension rangessharp-edged, broken edges, rounded edges, round edges (R=0,5 x Thickness), tailor-made
• Coils - pack winding(Inner-Ø: 400 – 600 mm, Weight max 2.500kg)• Rods – Bundles(500 – 1.000 kg, Lenght: 2.000 – 6.000 mm)• Wire in Rings (80 – 180 kg)• Wire in Coils (up to 2.000 kg)• Tailor-made
Width: 4 – 25 mmThickness: 1,5 – 8 mmDiameter: 2,5 – 7 mmCross Section: 8 – 120 mm2
Production siteWestfälische Drahtindustrie GmbHSite BrotterodeAm Drahthammer 1 • D-98599 Brotterode (Thüringen)Phone: +49 (0) 36 840-41 41 1Fax: +49 (0) 36 840-3 22 65E-Mail: [email protected]
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Aluminium Wire
Treatment conditions MaterialsAlMgSi0.5 (EN AW 6101) according to EN 50183Al 99.7 % min. (EN AW 1370) according to EN 50183
Aluminium for Cold forming/heading
hard-drawn, hard-drawn and tempered, annealed and cold-drawn
Surface Aspect
Packaging / Delivery form
Dimension ranges• bright• bright clean (for food application)• PVC-coated
• conical Coils max. 1.000 kg• Coils with max. 630 mm flange diameter• Reels
Wire diameter: 1,80 - 13,00 mm
Westfälische Drahtindustrie GmbHSite RothenburgOT Rothenburg • Friedenstr. 2106193 Wettin-LöbejünPhone: +49 (0) 34 691-41-291Fax: +49 (0) 34 691-41-206E-Mail: [email protected]
Production site
GeneralAluminium Wire
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General
Products
Electrical conductor for overhead transmission and distribution lines in various designs and sizes for the con-nection of transformer substations, conventional, solar or wind power plants as well as upgrading of existing lines by means of thermal resistant (high temperature) conductors to increase transmission capacity of medi-um and high voltage electrical grids.
• Aluminium Conductors Steel Reinforced according to National and International Standards
- with galvanized steel core (ACSR)
- with Aluminium Clad Steel core (ACSR/AW)
- of Aluminium Alloy (AACSR, AACSR/AW)
- of Thermal-Resistant Aluminium (TACSR, TACSR/AW, GTACSR, GZTACSR)
• All Aluminium Conductor according to National and International Standards
- Electrical Grade Aluminium (Al 99.7%)
- Thermal-Resistant Aluminium (ZrAl)
• All Aluminium Alloy Conductor according to National and International Standards
- Aluminium Alloy (AlMgSi) in various tempers (AL3, AL5, AL59)
• Steel strands for earthing and grounding application according to National and International Standards
galvanized • ZnAl coated • Aluminium Clad
• sector shaped, round and square compacted strands for cable core of insulated MV and HV cables
• High temperature / Low Sag (HTLS) conductor for operation from 150°C to 210°C
• Other special conductors can be produced upon request
Overhead Powerline Ropes
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Materials• Electrical Grade Aluminium wire for conductor application• Aluminium Alloy wire for AAAC and AACSR• Thermal resistant ZrAl according to EN 62004• Galvanized Steel wire according to EN 50189• Aluminium Clad Steel wire according to EN 61232
• hard drawn • annealed • hard drawn and artificially aged
16 - 1.250 mm² cross-section
• bright finish• dull/dark finish (low thermal emissivity)
Dimension ranges
Surface Aspect
Treatment conditions Packaging / Delivery form• Steel or wooden drums with up to 2.600 mm flange diameter• Coils (500 – 1.000 kg)• coiled rings
Westfälische Drahtindustrie GmbHSite BerlinGradestraße 109 12347 BerlinPhone: +49 (0) 30 - 606 10 08Fax: +49 (0) 30 - 606 70 84E-Mail: [email protected]
Westfälische Drahtindustrie GmbHSite RothenburgOT Rothenburg • Friedenstr. 2106193 Wettin-LöbejünPhone: +49 (0) 34 691-41-0Fax: +49 (0) 34 691-41-206E-Mail: [email protected]
Production sites
Overhead Powerline Ropes
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Westfälische Drahtindustrie GmbH
Wilhelmstr. 7 • 59067 Hamm
Phone: +49 (0) 2381 / 276-0
Fax: +49 (0) 2381 / 276-211
E-Mail: [email protected]
www.wdi.de
© WDI 01/2013
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